CN221676755U - A surface treatment device for producing blade root pre-embedded wedge strips - Google Patents
A surface treatment device for producing blade root pre-embedded wedge strips Download PDFInfo
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- 238000004381 surface treatment Methods 0.000 title claims abstract description 13
- 238000005498 polishing Methods 0.000 claims abstract description 19
- 239000000428 dust Substances 0.000 claims description 7
- 238000004519 manufacturing process Methods 0.000 claims description 3
- 238000009434 installation Methods 0.000 claims 3
- 238000007790 scraping Methods 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 5
- 230000003749 cleanliness Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000001681 protective effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Abstract
Description
技术领域Technical Field
本实用新型涉及楔形条加工的技术领域,具体为一种叶根预埋楔形条生产用表面处理装置。The utility model relates to the technical field of wedge-shaped strip processing, in particular to a surface treatment device for producing blade root pre-embedded wedge-shaped strips.
背景技术Background Art
楔形条通常是位于叶片的前缘或后缘上的小型块状物,它们一般呈三角形楔形,也可以是其他一些形状,如矩形或梯形,楔形条的材料通常是轻质但坚固的材料,如复合材料或金属,楔形条在进行加工时,通常需要对其表面进行打磨,从而使楔形条可以更好的进行安装。Wedge strips are usually small blocks located on the leading or trailing edge of the blade. They are generally triangular wedge-shaped, but can also be other shapes such as rectangular or trapezoidal. The material of the wedge strip is usually a lightweight but strong material such as composite materials or metals. When the wedge strip is processed, its surface usually needs to be polished so that the wedge strip can be installed better.
现有技术中,在对楔形条进行打磨时,单次对楔形条的一个面进行打磨,不能同时对楔形条的表面进行同步打磨,从而容易导致楔形条表面出现打磨不均匀现象,进而降低了楔形条的打磨效果,影响了楔形条的使用效果。In the prior art, when grinding a wedge-shaped strip, only one surface of the wedge-shaped strip is grinded at a time, and the surface of the wedge-shaped strip cannot be grinded synchronously at the same time, which easily leads to uneven grinding on the surface of the wedge-shaped strip, thereby reducing the grinding effect of the wedge-shaped strip and affecting the use effect of the wedge-shaped strip.
实用新型内容Utility Model Content
本实用新型的目的是为了提供一种叶根预埋楔形条生产用表面处理装置,以解决在对楔形条进行打磨时,单次对楔形条的一个面进行打磨,不能同时对楔形条的表面进行同步打磨,从而容易导致楔形条表面出现打磨不均匀现象的问题。The purpose of the utility model is to provide a surface treatment device for the production of blade root pre-embedded wedge strips, so as to solve the problem that when grinding the wedge strips, only one surface of the wedge strip is ground at a time, and the surface of the wedge strip cannot be ground synchronously at the same time, which easily leads to uneven grinding on the surface of the wedge strip.
为了实现上述实用新型目的,本实用新型采用了以下技术方案:一种叶根预埋楔形条生产用表面处理装置,包括壳体,所述壳体的内部底面开设有滑槽,所述滑槽的内壁后侧开设有安装槽,所述安装槽的内壁固定有丝杆步进电机,所述丝杆步进电机的输出端延伸至滑槽的内壁前侧,所述丝杆步进电机的输出端外壁螺纹连接有两个滑动块,所述滑动块与滑槽滑动设置,所述滑动块的顶面固定有安装块,所述安装块的后侧开设有安装孔,所述安装孔的内壁固定有驱动电机,所述驱动电机的输出轴一端固定有固定框,所述壳体的顶面固定有两个电动滑轨,所述电动滑轨滑块的顶面固定有限位框,所述限位框的顶面开设有两个第一螺纹孔,所述第一螺纹孔内螺纹连接有限位螺栓,所述限位框的内壁放置有打磨带,所述打磨带通过限位螺栓固定在限位框内,所述壳体的内壁右侧设置有红外线扫描仪。In order to achieve the above-mentioned utility model object, the utility model adopts the following technical scheme: a surface treatment device for the production of blade root embedded wedge strips, including a shell, the inner bottom surface of the shell is provided with a slide groove, the rear side of the inner wall of the slide groove is provided with a mounting groove, the inner wall of the mounting groove is fixed with a lead screw stepper motor, the output end of the lead screw stepper motor extends to the front side of the inner wall of the slide groove, the outer wall of the output end of the lead screw stepper motor is threadedly connected with two sliding blocks, the sliding block is slidably arranged with the slide groove, the top surface of the sliding block is fixed with a mounting block, the rear side of the mounting block is provided with a mounting hole, the inner wall of the mounting hole is fixed with a driving motor, one end of the output shaft of the driving motor is fixed with a fixing frame, two electric slide rails are fixed on the top surface of the shell, the top surface of the electric slide rail slider is fixed with a limiting frame, the top surface of the limiting frame is provided with two first threaded holes, the first threaded holes are threadedly connected with limiting bolts, a grinding belt is placed on the inner wall of the limiting frame, the grinding belt is fixed in the limiting frame by limiting bolts, and an infrared scanner is arranged on the right side of the inner wall of the shell.
优选的,所述固定框的顶面开设有第二螺纹孔,所述第二螺纹孔内螺纹连接有固定螺栓,所述固定螺栓的底端固定有橡胶垫。Preferably, a second threaded hole is formed on the top surface of the fixing frame, a fixing bolt is threadedly connected to the second threaded hole, and a rubber pad is fixed to the bottom end of the fixing bolt.
优选的,所述壳体的内壁左右两侧均固定有限位辊。Preferably, limiting rollers are fixed on both left and right sides of the inner wall of the shell.
优选的,所述安装块的左右两侧均固定有刮料板。Preferably, scraper plates are fixed on both left and right sides of the mounting block.
优选的,所述壳体的左侧开设有容纳槽,所述容纳槽的内壁滑动设置有收集盒,所述壳体的内部底面开设有若干个固定孔,所述固定孔的内壁固定有吸尘风机。Preferably, a receiving groove is provided on the left side of the shell, a collecting box is slidably provided on the inner wall of the receiving groove, a plurality of fixing holes are provided on the inner bottom surface of the shell, and a dust suction fan is fixed on the inner wall of the fixing hole.
优选的,所述壳体的右侧通过合页可转动的连接有防护框,所述防护框的右侧固定有透明面板。Preferably, the right side of the shell is rotatably connected to a protection frame via a hinge, and a transparent panel is fixed to the right side of the protection frame.
与现有技术相比,采用了上述技术方案的一种叶根预埋楔形条生产用表面处理装置,具有如下有益效果:Compared with the prior art, the surface treatment device for producing blade root pre-embedded wedge strips using the above technical solution has the following beneficial effects:
一、通过驱动电机与打磨带的配合,可对楔形条进行旋转打磨,使打磨带可对楔形条的表面进行均匀打磨,从而提高了楔形条的打磨效果,同时,通过红外线扫描仪可对楔形条的表面进行扫描,使电动滑轨可带动打磨带对楔形条进行往复打磨,通过限位螺栓可方便工作人员对打磨带的松紧进行调节。;1. The wedge strip can be rotated and polished by the cooperation of the driving motor and the polishing belt, so that the polishing belt can evenly polish the surface of the wedge strip, thereby improving the polishing effect of the wedge strip. At the same time, the surface of the wedge strip can be scanned by the infrared scanner, so that the electric slide rail can drive the polishing belt to reciprocate and polish the wedge strip. The limit bolt can facilitate the staff to adjust the tightness of the polishing belt. ;
二、通过固定螺栓可对楔形条进行固定,使楔形条在固定框内更加稳定,防止楔形条在打磨时出现晃动现象,从而提高了楔形条的打磨质量,进而提高了打磨装置的打磨效率,同时,通过橡胶垫可防止固定螺栓对楔形条造成损坏。通过限位辊可对壳体的内壁进行防护,防止楔形条在打磨时打磨带与壳体内壁发生摩擦,从而防止了壳体的损坏,进而提高了壳体的完整性;Second, the wedge strip can be fixed by fixing bolts, making the wedge strip more stable in the fixing frame and preventing the wedge strip from shaking during grinding, thereby improving the grinding quality of the wedge strip and the grinding efficiency of the grinding device. At the same time, the rubber pad can prevent the fixing bolts from damaging the wedge strip. The inner wall of the shell can be protected by the limiting roller to prevent the grinding belt from rubbing against the inner wall of the shell during grinding, thereby preventing damage to the shell and improving the integrity of the shell.
三、通过刮料板可在安装块移动时,对壳体内壁拐角处的碎屑进行刮除,防止碎屑在拐角处出现堆积,从而提高了壳体内壁的整洁性。通过收集盒与吸尘风机的配合,可对楔形条打磨时产生的碎屑进行吸收与收集,避免飞溅的碎屑对楔形条打磨造成影响,同时,方便了工作人员对碎屑集中收集处理,从而节省了大量劳动力成本;3. The scraper can scrape the debris at the corner of the inner wall of the shell when the mounting block moves, preventing the debris from accumulating at the corner, thereby improving the cleanliness of the inner wall of the shell. The collection box and the dust suction fan can absorb and collect the debris generated during the grinding of the wedge strip, avoiding the impact of the splashing debris on the grinding of the wedge strip. At the same time, it is convenient for the staff to collect and process the debris in a centralized manner, thereby saving a lot of labor costs;
四、通过防护框与透明面板的配合,可在楔形条进行打磨时进行防护,避免楔形条打磨时产生的碎屑从壳体内飞溅出来,从而提高了装置的安全性,同时,在透明面板的作用下,可方便工作人员更直观的对楔形条的打磨状态进行观察。Fourth, through the cooperation of the protective frame and the transparent panel, the wedge strip can be protected when it is being polished, so as to prevent the debris generated when the wedge strip is polished from splashing out of the shell, thereby improving the safety of the device. At the same time, under the action of the transparent panel, it is convenient for the staff to observe the polishing status of the wedge strip more intuitively.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为实施例的立体示意图。FIG. 1 is a perspective schematic diagram of an embodiment.
图2为实施例的爆炸立体示意图。FIG. 2 is an exploded perspective view of the embodiment.
图3为实施例中安装块、固定框处的爆炸立体示意图。FIG. 3 is an exploded perspective view of the mounting block and the fixing frame in the embodiment.
图4为实施例的图2中A处放大示意图。FIG. 4 is an enlarged schematic diagram of point A in FIG. 2 of the embodiment.
图中:1、壳体;2、滑槽;3、安装槽;4、丝杆步进电机;5、滑动块;6、安装块;7、安装孔;8、驱动电机;9、固定框;10、电动滑轨;11、限位框;12、第一螺纹孔;13、限位螺栓;14、打磨带;15、第二螺纹孔;16、固定螺栓;17、橡胶垫;18、限位辊;19、刮料板;20、容纳槽;21、收集盒;22、固定孔;23、吸尘风机;24、防护框;25、透明面板;26、红外线扫描仪。In the figure: 1. Shell; 2. Slide groove; 3. Mounting groove; 4. Screw stepper motor; 5. Sliding block; 6. Mounting block; 7. Mounting hole; 8. Driving motor; 9. Fixing frame; 10. Electric slide rail; 11. Limiting frame; 12. First threaded hole; 13. Limiting bolt; 14. Grinding belt; 15. Second threaded hole; 16. Fixing bolt; 17. Rubber pad; 18. Limiting roller; 19. Scraper plate; 20. Receiving groove; 21. Collecting box; 22. Fixing hole; 23. Dust suction fan; 24. Protective frame; 25. Transparent panel; 26. Infrared scanner.
具体实施方式DETAILED DESCRIPTION
下面结合附图,对本实用新型的较佳实施例作详细说明。The preferred embodiments of the present invention are described in detail below in conjunction with the accompanying drawings.
如图1-图4所示,一种叶根预埋楔形条生产用表面处理装置,包括壳体1,所述壳体1的内部底面开设有滑槽2,滑槽2的内壁后侧开设有安装槽3,安装槽3的内壁固定有丝杆步进电机4,丝杆步进电机4的输出端延伸至滑槽2的内壁前侧,丝杆步进电机4的输出端外壁螺纹连接有两个滑动块5,滑动块5与滑槽2滑动设置,滑动块5的顶面固定有安装块6,安装块6的后侧开设有安装孔7,安装孔7的内壁固定有驱动电机8,驱动电机8的输出轴一端固定有固定框9,壳体1的顶面固定有两个电动滑轨10,两个电动滑轨10做同步运动,电动滑轨10滑块的顶面固定有限位框11,限位框11的顶面开设有两个第一螺纹孔12,第一螺纹孔12内螺纹连接有限位螺栓13,限位框11的内壁放置有打磨带14,打磨带14通过限位螺栓13固定在限位框11内,壳体1的内壁右侧设置有红外线扫描仪26。As shown in Fig. 1 to Fig. 4, a surface treatment device for producing blade root embedded wedge strips comprises a shell 1, wherein a slide groove 2 is provided on the inner bottom surface of the shell 1, a mounting groove 3 is provided on the rear side of the inner wall of the slide groove 2, a screw stepper motor 4 is fixed on the inner wall of the mounting groove 3, the output end of the screw stepper motor 4 extends to the front side of the inner wall of the slide groove 2, two sliding blocks 5 are threadedly connected to the outer wall of the output end of the screw stepper motor 4, the sliding block 5 is slidably arranged with the slide groove 2, a mounting block 6 is fixed on the top surface of the sliding block 5, a mounting hole 7 is provided on the rear side of the mounting block 6, and the inner wall of the mounting hole 7 is provided with a screw thread. A driving motor 8 is fixed to the wall, and a fixing frame 9 is fixed to one end of the output shaft of the driving motor 8. Two electric slide rails 10 are fixed to the top surface of the shell 1, and the two electric slide rails 10 move synchronously. A limit frame 11 is fixed to the top surface of the slider of the electric slide rail 10. Two first threaded holes 12 are provided on the top surface of the limit frame 11. The inner threads of the first threaded holes 12 are connected to limit bolts 13. A grinding belt 14 is placed on the inner wall of the limit frame 11, and the grinding belt 14 is fixed in the limit frame 11 by the limit bolts 13. An infrared scanner 26 is arranged on the right side of the inner wall of the shell 1.
在使用中,通过驱动电机8与打磨带14的配合,可对楔形条进行旋转打磨,使打磨带14可对楔形条的表面进行均匀打磨,从而提高了楔形条的打磨效果,同时,通过红外线扫描仪26可对楔形条的表面进行扫描,使电动滑轨10可带动打磨带14对楔形条进行往复打磨,通过限位螺栓13可方便工作人员对打磨带14的松紧进行调节,当对楔形条进行打磨时,可先将楔形条通过固定框9进行限位固定,然后将打磨带14的一端从楔形条下方穿过,并贯穿右侧限位框11,从而通过限位螺栓13进行限位固定。During use, the wedge strip can be rotationally polished by driving the motor 8 in cooperation with the polishing belt 14, so that the polishing belt 14 can evenly polish the surface of the wedge strip, thereby improving the polishing effect of the wedge strip. At the same time, the surface of the wedge strip can be scanned by the infrared scanner 26, so that the electric slide rail 10 can drive the polishing belt 14 to reciprocate and polish the wedge strip. The limiting bolt 13 can facilitate the staff to adjust the tightness of the polishing belt 14. When polishing the wedge strip, the wedge strip can be first limited and fixed by the fixing frame 9, and then one end of the polishing belt 14 can be passed from under the wedge strip and through the right-side limiting frame 11, so as to be limited and fixed by the limiting bolt 13.
如图2-图4所示,固定框9的顶面开设有第二螺纹孔15,第二螺纹孔15内螺纹连接有固定螺栓16,固定螺栓16的底端固定有橡胶垫17,壳体1的内壁左右两侧均固定有限位辊18。As shown in Figures 2 to 4, a second threaded hole 15 is provided on the top surface of the fixing frame 9, a fixing bolt 16 is connected to the inner thread of the second threaded hole 15, a rubber pad 17 is fixed to the bottom end of the fixing bolt 16, and limiting rollers 18 are fixed to the left and right sides of the inner wall of the shell 1.
在使用中,通过固定螺栓16可对楔形条进行固定,使楔形条在固定框9内更加稳定,防止楔形条在打磨时出现晃动现象,从而提高了楔形条的打磨质量,进而提高了打磨装置的打磨效率,同时,通过橡胶垫17可防止固定螺栓16对楔形条造成损坏。通过限位辊18可对壳体1的内壁进行防护,防止楔形条在打磨时打磨带14与壳体1内壁发生摩擦,从而防止了壳体1的损坏,进而提高了壳体1的完整性。In use, the wedge strip can be fixed by the fixing bolt 16, so that the wedge strip is more stable in the fixing frame 9, and the wedge strip is prevented from shaking during grinding, thereby improving the grinding quality of the wedge strip, and further improving the grinding efficiency of the grinding device. At the same time, the fixing bolt 16 can be prevented from damaging the wedge strip by the rubber pad 17. The inner wall of the housing 1 can be protected by the limiting roller 18 to prevent the grinding belt 14 from rubbing against the inner wall of the housing 1 during grinding of the wedge strip, thereby preventing damage to the housing 1 and further improving the integrity of the housing 1.
如图1-图4所示,安装块6的左右两侧均固定有刮料板19,壳体1的左侧开设有容纳槽20,容纳槽20的内壁滑动设置有收集盒21,壳体1的内部底面开设有若干个固定孔22,固定孔22的内壁固定有吸尘风机23。As shown in Figures 1 to 4, scraper plates 19 are fixed on both sides of the mounting block 6, a receiving groove 20 is provided on the left side of the shell 1, a collecting box 21 is slidably provided on the inner wall of the receiving groove 20, a plurality of fixing holes 22 are provided on the inner bottom surface of the shell 1, and a dust suction fan 23 is fixed on the inner wall of the fixing hole 22.
在使用中,通过刮料板19可在安装块6移动时,对壳体1内壁拐角处的碎屑进行刮除,防止碎屑在拐角处出现堆积,从而提高了壳体1内壁的整洁性。通过收集盒21与吸尘风机23的配合,可对楔形条打磨时产生的碎屑进行吸收与收集,避免飞溅的碎屑对楔形条打磨造成影响,同时,方便了工作人员对碎屑集中收集处理,从而节省了大量劳动力成本。In use, the scraper plate 19 can scrape away the debris at the corner of the inner wall of the housing 1 when the mounting block 6 moves, preventing the debris from accumulating at the corner, thereby improving the cleanliness of the inner wall of the housing 1. The collection box 21 cooperates with the dust suction fan 23 to absorb and collect the debris generated during the grinding of the wedge strip, avoiding the impact of the splashing debris on the grinding of the wedge strip. At the same time, it is convenient for the staff to collect and process the debris in a centralized manner, thereby saving a lot of labor costs.
如图1、图2和图4所示,壳体1的右侧通过合页可转动的连接有防护框24,防护框24的右侧固定有透明面板25。As shown in FIG. 1 , FIG. 2 and FIG. 4 , a protection frame 24 is rotatably connected to the right side of the housing 1 via a hinge, and a transparent panel 25 is fixed to the right side of the protection frame 24 .
在使用中,通过防护框24与透明面板25的配合,可在楔形条进行打磨时进行防护,避免楔形条打磨时产生的碎屑从壳体1内飞溅出来,从而提高了装置的安全性,同时,在透明面板25的作用下,可方便工作人员更直观的对楔形条的打磨状态进行观察。During use, the protection frame 24 cooperates with the transparent panel 25 to provide protection when the wedge strip is being polished, thereby preventing debris generated during the polishing of the wedge strip from splashing out of the shell 1, thereby improving the safety of the device. At the same time, under the action of the transparent panel 25, the staff can observe the polishing status of the wedge strip more intuitively.
以上所述,仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,根据本实用新型的技术方案及其实用新型构思加以等同替换或改变,都应涵盖在本实用新型的保护范围之内。The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent substitutions or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims (6)
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2024
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