CN221676395U - A corrugated sheet production equipment - Google Patents
A corrugated sheet production equipment Download PDFInfo
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- CN221676395U CN221676395U CN202323545697.4U CN202323545697U CN221676395U CN 221676395 U CN221676395 U CN 221676395U CN 202323545697 U CN202323545697 U CN 202323545697U CN 221676395 U CN221676395 U CN 221676395U
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 24
- 230000002457 bidirectional effect Effects 0.000 claims abstract description 22
- 238000005498 polishing Methods 0.000 claims abstract 7
- 238000003754 machining Methods 0.000 claims 3
- 238000005553 drilling Methods 0.000 abstract description 18
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000009434 installation Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000002893 slag Substances 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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Abstract
Description
技术领域Technical Field
本实用新型涉及波纹片生产领域，具体而言，涉及一种波纹片生产设备。The utility model relates to the field of corrugated sheet production, in particular to a corrugated sheet production device.
背景技术Background Art
波纹片生产设备是一种用于生产波纹片的机械设备,波纹片是一种常见的工业零部件，主要用于管道连接、密封和挠曲补偿等应用中,波纹片生产设备的使用可以大大提高生产效率和产品质量，同时减少人工操作的需求,它在多种行业中具有广泛的应用，为了确保设备的正常运行和生产出的波纹片的质量，操作人员需要熟悉设备的操作和维护，并定期进行设备的维修和保养工作。Corrugated sheet production equipment is a mechanical equipment used to produce corrugated sheets. Corrugated sheets are a common industrial component, mainly used in applications such as pipe connection, sealing and deflection compensation. The use of corrugated sheet production equipment can greatly improve production efficiency and product quality, while reducing the need for manual operation. It has a wide range of applications in various industries. In order to ensure the normal operation of the equipment and the quality of the corrugated sheets produced, the operator needs to be familiar with the operation and maintenance of the equipment, and regularly perform equipment repair and maintenance work.
在具体对波纹片生产中，通常的装置在波纹片焊接完成后，需要对波纹片进行钻孔与打磨时需要对波纹片进行限位，限位完成后在进行钻孔打磨作业，但通常装置对波纹片限位的效果并不理想，且通常钻孔打磨工作，是为分开进行作业，钻孔打磨效率较低，不便于操作者进行使用。In the specific production of corrugated sheets, after the welding of the corrugated sheets is completed, the usual device needs to limit the corrugated sheets when drilling and grinding are required. After the limiting is completed, the drilling and grinding operations are carried out. However, the effect of limiting the position of the corrugated sheets by the usual device is not ideal, and the drilling and grinding work are usually performed separately, the drilling and grinding efficiency is low, and it is not convenient for operators to use.
实用新型内容Utility Model Content
为了弥补以上不足，本实用新型提供了一种克服上述技术问题或至少部分地解决上述问题的一种波纹片生产设备。In order to make up for the above deficiencies, the utility model provides a corrugated sheet production device that overcomes the above technical problems or at least partially solves the above problems.
本实用新型是这样实现的：The utility model is achieved in this way:
本实用新型提供一种波纹片生产设备，包括加工台，The utility model provides a corrugated sheet production device, comprising a processing table,
限位机构，所述限位机构包括电机，所述电机固定于加工台的一侧，所述电机的输出端固定安装有双向螺纹杆，所述双向螺纹杆的表面相对称螺纹连接有限位块；A limiting mechanism, wherein the limiting mechanism comprises a motor, the motor is fixed to one side of the processing table, a bidirectional threaded rod is fixedly mounted on the output end of the motor, and the surface of the bidirectional threaded rod is symmetrically threadedly connected to a limiting block;
加工机构，所述加工机构包括液压缸，所述液压缸固定于加工台的顶部，所述液压缸的底部固定安装有固定块，所述固定块的底部固定安装有伺服电机，所述伺服电机的底部设置有钻头，所述伺服电机输出端的表面设置有打磨片。The processing mechanism includes a hydraulic cylinder, which is fixed to the top of the processing table, a fixed block is fixedly installed at the bottom of the hydraulic cylinder, a servo motor is fixedly installed at the bottom of the fixed block, a drill is arranged at the bottom of the servo motor, and a grinding sheet is arranged on the surface of the output end of the servo motor.
在一个优选的方案中，所述加工台的内部开设有限位槽，所述双向螺纹杆设置于限位槽的内部。In a preferred solution, a limiting groove is provided inside the processing table, and the bidirectional threaded rod is arranged inside the limiting groove.
在一个优选的方案中，所述限位槽的内部固定安装有限位杆，所述限位杆穿插设置于两组限位块的内部。In a preferred solution, a limiting rod is fixedly installed inside the limiting groove, and the limiting rod is inserted inside the two groups of limiting blocks.
在一个优选的方案中，所述限位槽的内部设置有轴承套，所述双向螺纹杆与轴承套相连接设置。In a preferred solution, a bearing sleeve is arranged inside the limiting groove, and the bidirectional threaded rod is connected to the bearing sleeve.
在一个优选的方案中，所述加工台的表面开设有安装槽，两组所述限位块之间设置有波纹片本体。In a preferred solution, a mounting groove is provided on the surface of the processing table, and a corrugated sheet body is arranged between the two groups of limit blocks.
在一个优选的方案中，所述钻头设置于波纹片本体的正上方，所述打磨片的尺寸与波纹片本体的尺寸相适配设置。In a preferred solution, the drill bit is arranged directly above the corrugated sheet body, and the size of the grinding sheet is adapted to the size of the corrugated sheet body.
在一个优选的方案中，所述加工台的底部设置有收集桶，所述限位块的内腔为斜坡状设置。In a preferred solution, a collecting bucket is provided at the bottom of the processing table, and the inner cavity of the limiting block is arranged in a slope shape.
在一个优选的方案中，两组所述限位块相向的一侧均开设有安装孔，所述收集桶设置于安装孔的下方。In a preferred solution, mounting holes are provided on the opposite sides of the two groups of limit blocks, and the collection bucket is arranged below the mounting holes.
本实用新型提供的一种波纹片生产设备，其有益效果包括有：The utility model provides a corrugated sheet production equipment, and its beneficial effects include:
1、通过液压缸、伺服电机、钻头、打磨片和波纹片本体的相互配合，首先启动液压缸带动固定块向下移动，固定块带动伺服电机同步移动，此时启动伺服电机带动钻头和打磨片同时转动，通过液压缸的持续向下可以对限位完成后的波纹片本体钻孔作业，当钻孔完成后钻头穿过安装孔，此时打磨片与波纹片本体的表面相接触，并进行打磨，从而可以同时对波纹片本体进行钻孔和打磨作业，进而可以提升钻孔打磨效率。1. Through the mutual cooperation of the hydraulic cylinder, servo motor, drill bit, grinding sheet and corrugated sheet body, first start the hydraulic cylinder to drive the fixed block to move downward, and the fixed block drives the servo motor to move synchronously. At this time, start the servo motor to drive the drill bit and the grinding sheet to rotate at the same time. Through the continuous downward movement of the hydraulic cylinder, the corrugated sheet body after the limit is completed can be drilled. When the drilling is completed, the drill bit passes through the mounting hole. At this time, the grinding sheet contacts the surface of the corrugated sheet body and grinds, so that the corrugated sheet body can be drilled and polished at the same time, thereby improving the drilling and grinding efficiency.
2、通过波纹片本体、电机、双向螺纹杆和限位块的相互配合，从而可以当操作者需要对波纹片本体进行限位时，操作者首先可以将波纹片本体放至安装槽的内部，接着操作者可以启动电机，电机带动双向螺纹杆进行转动，双向螺纹杆带动两组限位块相向进行移动，从而对波纹片本体进行限位，当限位完成后在进行后续作业。2. Through the mutual cooperation of the corrugated sheet body, the motor, the bidirectional threaded rod and the limit block, when the operator needs to limit the corrugated sheet body, the operator can first place the corrugated sheet body into the inside of the installation groove, and then the operator can start the motor, the motor drives the bidirectional threaded rod to rotate, and the bidirectional threaded rod drives the two sets of limit blocks to move toward each other, thereby limiting the corrugated sheet body, and subsequent operations are carried out after the limiting is completed.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为了更清楚地说明本实用新型实施方式的技术方案，下面将对实施方式中所需要使用的附图作简单地介绍，应当理解，以下附图仅示出了本实用新型的某些实施例，因此不应被看作是对范围的限定，对于本领域普通技术人员来讲，在不付出创造性劳动的前提下，还可以根据这些附图获得其他相关的附图；In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings required for use in the embodiments are briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present utility model, and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without creative work.
图1是本实用新型实施方式提供的整体立体图；FIG1 is an overall stereogram provided by an embodiment of the utility model;
图2为本实用新型实施方式提供的仰仰视加工台底部结构示意图；FIG2 is a schematic diagram of the bottom structure of the upward-looking processing table provided in an embodiment of the present utility model;
图3为本实用新型实施方式提供的侧视剖面加工台内部结构示意图；FIG3 is a schematic diagram of the internal structure of a cross-section processing table provided in a side view according to an embodiment of the present invention;
图4为本实用新型实施方式提供的正视剖面加工台内部结构示意图；FIG4 is a schematic diagram of the internal structure of a cross-section processing table provided in an embodiment of the utility model;
图中：1、限位机构；11、电机；12、加工台；13、双向螺纹杆；14、限位块；15、限位槽；16、轴承套；17、波纹片本体；18、安装孔；19、收集桶；2、加工机构；21、液压缸；22、固定块；23、伺服电机；24、打磨片；25、钻头；26、安装槽；27、限位杆。In the figure: 1. limit mechanism; 11. motor; 12. processing table; 13. bidirectional threaded rod; 14. limit block; 15. limit groove; 16. bearing sleeve; 17. corrugated sheet body; 18. mounting hole; 19. collecting bucket; 2. processing mechanism; 21. hydraulic cylinder; 22. fixing block; 23. servo motor; 24. grinding sheet; 25. drill bit; 26. mounting groove; 27. limit rod.
具体实施方式DETAILED DESCRIPTION
为使本实用新型实施方式的目的、技术方案和优点更加清楚，下面将结合本实用新型实施方式中的附图，对本实用新型实施方式中的技术方案进行清楚、完整地描述，显然，所描述的实施方式是本实用新型一部分实施方式，而不是全部的实施方式。基于本实用新型中的实施方式，本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施方式，都属于本实用新型保护的范围。In order to make the purpose, technical solution and advantages of the implementation of the utility model clearer, the technical solution in the implementation of the utility model will be clearly and completely described below in conjunction with the drawings in the implementation of the utility model. Obviously, the described implementation is a part of the implementation of the utility model, not all of the implementations. Based on the implementation of the utility model, all other implementations obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
实施例Example
参照图1-图4，本实用新型提供一种技术方案：一种波纹片生产设备，包括加工台12、限位机构1和加工机构2，限位机构1是可以对波纹片本体17进行限位的机构，加工机构2是可以对波纹片本体17同时进行钻孔打磨作业的机构，限位机构1包括电机11，电机11固定于加工台12的一侧，电机11的输出端固定安装有双向螺纹杆13，双向螺纹杆13的表面相对称螺纹连接有限位块14，通过波纹片本体17、电机11、双向螺纹杆13和限位块14的相互配合，从而可以当操作者需要对波纹片本体17进行限位时，操作者首先可以将波纹片本体17放至安装槽26的内部，接着操作者可以启动电机11，电机11带动双向螺纹杆13进行转动，双向螺纹杆13带动两组限位块14相向进行移动，从而对波纹片本体17进行限位，当限位完成后在进行后续作业。1 to 4, the utility model provides a technical solution: a corrugated sheet production equipment, including a processing table 12, a limiting mechanism 1 and a processing mechanism 2, the limiting mechanism 1 is a mechanism that can limit the corrugated sheet body 17, the processing mechanism 2 is a mechanism that can simultaneously perform drilling and grinding operations on the corrugated sheet body 17, the limiting mechanism 1 includes a motor 11, the motor 11 is fixed to one side of the processing table 12, the output end of the motor 11 is fixedly installed with a bidirectional threaded rod 13, and the surface of the bidirectional threaded rod 13 is symmetrically threaded with The limit block 14 cooperates with the corrugated sheet body 17, the motor 11, the bidirectional threaded rod 13 and the limit block 14, so that when the operator needs to limit the corrugated sheet body 17, the operator can first place the corrugated sheet body 17 into the inside of the installation groove 26, and then the operator can start the motor 11, the motor 11 drives the bidirectional threaded rod 13 to rotate, and the bidirectional threaded rod 13 drives the two groups of limit blocks 14 to move toward each other, thereby limiting the corrugated sheet body 17, and subsequent operations are carried out after the limiting is completed.
参照图1-图4，在一个优选的实施方式中，加工机构2包括液压缸21，液压缸21固定于加工台12的顶部，液压缸21的底部固定安装有固定块22，固定块22的底部固定安装有伺服电机23，伺服电机23的底部设置有钻头25，伺服电机23输出端的表面设置有打磨片24，加工台12的内部开设有限位槽15，双向螺纹杆13设置于限位槽15的内部，限位槽15的内部固定安装有限位杆27，通过设置限位杆27，从而可以对限位块14进行限位，限位杆27穿插设置于两组限位块14的内部，限位槽15的内部设置有轴承套16，双向螺纹杆13与轴承套16相连接设置，通过液压缸21、伺服电机23、钻头25、打磨片24和波纹片本体17的相互配合，从而可以当操作者需要对波纹片本体17同时进行钻孔和打磨作业时，操作者可以启动液压缸21，液压缸21带动固定块22向下进行移动，固定块22带动伺服电机23同步进行移动，此时操作者可以启动伺服电机23，伺服电机23带动钻头25和打磨片24同时进行转动，通过液压缸21的持续向下从而可以对限位完成后的波纹片本体17进行钻孔作业，当钻孔完成后钻头25穿过安装孔18，此时打磨片24与波纹片本体17的表面相接触，并进行打磨，从而可以同时对波纹片本体17进行钻孔和打磨作业，进而可以提升钻孔打磨效率，便于操作者进行使用。1-4, in a preferred embodiment, the processing mechanism 2 includes a hydraulic cylinder 21, the hydraulic cylinder 21 is fixed to the top of the processing table 12, a fixed block 22 is fixedly installed at the bottom of the hydraulic cylinder 21, a servo motor 23 is fixedly installed at the bottom of the fixed block 22, a drill bit 25 is provided at the bottom of the servo motor 23, a grinding sheet 24 is provided on the surface of the output end of the servo motor 23, a limiting groove 15 is provided inside the processing table 12, a bidirectional threaded rod 13 is provided inside the limiting groove 15, a limiting rod 27 is fixedly installed inside the limiting groove 15, and the limiting block 14 can be limited by setting the limiting rod 27, the limiting rod 27 is inserted inside the two groups of limiting blocks 14, a bearing sleeve 16 is provided inside the limiting groove 15, and the bidirectional threaded rod 13 is connected to the bearing sleeve 16. , the drill bit 25, the grinding sheet 24 and the corrugated sheet body 17 cooperate with each other, so that when the operator needs to drill and grind the corrugated sheet body 17 at the same time, the operator can start the hydraulic cylinder 21, and the hydraulic cylinder 21 drives the fixed block 22 to move downward, and the fixed block 22 drives the servo motor 23 to move synchronously. At this time, the operator can start the servo motor 23, and the servo motor 23 drives the drill bit 25 and the grinding sheet 24 to rotate at the same time. Through the continuous downward movement of the hydraulic cylinder 21, the corrugated sheet body 17 after the limiting is completed can be drilled. When the drilling is completed, the drill bit 25 passes through the mounting hole 18. At this time, the grinding sheet 24 contacts the surface of the corrugated sheet body 17 and grinds, so that the corrugated sheet body 17 can be drilled and polished at the same time, thereby improving the drilling and grinding efficiency and facilitating the operator to use.
参照图1-图4，在一个优选的实施方式中，加工台12的表面开设有安装槽26，两组限位块14之间设置有波纹片本体17，钻头25设置于波纹片本体17的正上方，打磨片24的尺寸与波纹片本体17的尺寸相适配设置，通过将打磨片24的尺寸与波纹片本体17的尺寸相适配设置，从而可以当打磨片24与波纹片本体17相接触时，可以对波纹片本体17进行打磨作业，加工台12的底部设置有收集桶19，通过设置收集桶19，从而可以对波纹片本体17钻孔打磨时产生的铁渣进行收集，限位块14的内腔为斜坡状设置，通过将限位块14的内腔为斜坡状设置，从而可以当波纹片本体17钻孔打磨完成后，产生的铁渣可以顺着限位块14的内部落入至安装孔18处，并落入至收集桶19，两组限位块14相向的一侧均开设有安装孔18，收集桶19设置于安装孔18的下方。1 to 4, in a preferred embodiment, a mounting groove 26 is provided on the surface of the processing table 12, a corrugated sheet body 17 is provided between the two sets of stop blocks 14, a drill bit 25 is provided directly above the corrugated sheet body 17, and the size of the grinding sheet 24 is adapted to the size of the corrugated sheet body 17. By adapting the size of the grinding sheet 24 to the size of the corrugated sheet body 17, when the grinding sheet 24 contacts the corrugated sheet body 17, the corrugated sheet body 17 can be ground. A collecting bucket 19 is provided in the part, and by providing the collecting bucket 19, the iron slag generated when the corrugated sheet body 17 is drilled and polished can be collected. The inner cavity of the limit block 14 is set in a slope shape. By providing the inner cavity of the limit block 14 in a slope shape, when the corrugated sheet body 17 is drilled and polished, the iron slag generated can fall into the mounting hole 18 along the inside of the limit block 14 and fall into the collecting bucket 19. The two sets of limit blocks 14 are provided with mounting holes 18 on the opposite sides, and the collecting bucket 19 is arranged below the mounting hole 18.
具体的，该一种波纹片生产设备的工作过程或工作原理为：在具体对波纹片生产中，通常的装置在波纹片焊接完成后，需要对波纹片进行钻孔与打磨时需要对波纹片进行限位，限位完成后在进行钻孔打磨作业，但通常装置对波纹片限位的效果并不理想，且通常钻孔打磨工作，是为分开进行作业，钻孔打磨效率较低，不便于操作者进行使用，因此，本技术方案可以解决上述问题，当操作者需要对波纹片本体17进行限位时，操作者首先可以将波纹片本体17放至安装槽26的内部，接着操作者可以启动电机11，电机11带动双向螺纹杆13进行转动，双向螺纹杆13带动两组限位块14相向进行移动，从而对波纹片本体17进行限位，当限位完成后在进行后续作业，当操作者需要对波纹片本体17同时进行钻孔和打磨作业时，操作者可以启动液压缸21，液压缸21带动固定块22向下进行移动，固定块22带动伺服电机23同步进行移动，此时操作者可以启动伺服电机23，伺服电机23带动钻头25和打磨片24同时进行转动，通过液压缸21的持续向下从而可以对限位完成后的波纹片本体17进行钻孔作业，当钻孔完成后钻头25穿过安装孔18，此时打磨片24与波纹片本体17的表面相接触，并进行打磨，从而可以同时对波纹片本体17进行钻孔和打磨作业，进而可以提升钻孔打磨效率，便于操作者进行使用，至此所有流程结束。Specifically, the working process or working principle of the corrugated sheet production equipment is as follows: in the specific production of corrugated sheets, after the corrugated sheets are welded, the usual device needs to limit the corrugated sheets when drilling and grinding are required, and the drilling and grinding operations are performed after the limiting operation is completed, but the effect of the usual device limiting the corrugated sheets is not ideal, and the drilling and grinding operations are usually performed separately, and the drilling and grinding efficiency is low, which is inconvenient for operators to use. Therefore, the technical solution can solve the above problems. When the operator needs to limit the corrugated sheet body 17, the operator can first place the corrugated sheet body 17 into the installation groove 26, and then the operator can start the motor 11, and the motor 11 drives the bidirectional threaded rod 13 to rotate, and the bidirectional threaded rod 13 drives the two sets of limit blocks 14 to move toward each other, thereby limiting the corrugated sheet body 17. Limiting is performed, and subsequent operations are performed after the limiting is completed. When the operator needs to drill and grind the corrugated sheet body 17 at the same time, the operator can start the hydraulic cylinder 21, and the hydraulic cylinder 21 drives the fixed block 22 to move downward, and the fixed block 22 drives the servo motor 23 to move synchronously. At this time, the operator can start the servo motor 23, and the servo motor 23 drives the drill bit 25 and the grinding sheet 24 to rotate at the same time. Through the continuous downward movement of the hydraulic cylinder 21, the corrugated sheet body 17 after the limiting is completed can be drilled. When the drilling is completed, the drill bit 25 passes through the mounting hole 18. At this time, the grinding sheet 24 contacts the surface of the corrugated sheet body 17 and grinds, so that the corrugated sheet body 17 can be drilled and polished at the same time, thereby improving the drilling and grinding efficiency, which is convenient for the operator to use, and all processes are completed here.
需要说明的是，电机11、液压缸21和伺服电机23均与外接电源电性连接且为现有技术存在的装置或设备，或者为现有技术可实现的装置或设备，其供电、具体组成及其原理对本领域技术人员来说是清楚的，故不再详细赘述。It should be noted that the motor 11, the hydraulic cylinder 21 and the servo motor 23 are all electrically connected to an external power supply and are devices or equipment existing in the prior art, or are devices or equipment that can be realized in the prior art. Their power supply, specific composition and principles are clear to those skilled in the art, so they will not be described in detail.
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