CN221675776U - A high-efficiency mold cooling device - Google Patents
A high-efficiency mold cooling device Download PDFInfo
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- CN221675776U CN221675776U CN202323239456.7U CN202323239456U CN221675776U CN 221675776 U CN221675776 U CN 221675776U CN 202323239456 U CN202323239456 U CN 202323239456U CN 221675776 U CN221675776 U CN 221675776U
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- 238000001816 cooling Methods 0.000 title claims abstract description 89
- 238000004512 die casting Methods 0.000 claims abstract description 28
- 239000000428 dust Substances 0.000 claims description 49
- 230000000903 blocking effect Effects 0.000 claims description 8
- 239000002826 coolant Substances 0.000 abstract description 7
- 230000000694 effects Effects 0.000 abstract description 5
- 125000004122 cyclic group Chemical group 0.000 abstract 1
- 239000007788 liquid Substances 0.000 abstract 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 8
- 238000010586 diagram Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 238000003723 Smelting Methods 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000000071 blow moulding Methods 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000005242 forging Methods 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Abstract
Description
技术领域Technical Field
本实用新型涉及模具冷却技术领域,更具体地说,本实用新型涉及一种高效模具冷却装置。The utility model relates to the technical field of mold cooling, and more specifically, to a high-efficiency mold cooling device.
背景技术Background Art
模具,工业生产上用以注塑、吹塑、挤出、压铸或锻压成型、冶炼、冲压等方法得到所需产品的各种模子和工具,简而言之,模具是用来制作成型物品的工具,这种工具由各种零件构成,不同的模具由不同的零件构成,它主要通过所成型材料物理状态的改变来实现物品外形的加工,素有“工业之母”的称号,但是,模具在实际使用时,仍旧存在一些缺点,有现有的模具在使用的时候,通常需要对内部的生产的模型进行冷却,常见的冷却操作是在模具表面浇筑冷水,用冷水带走模具的热量,从而使模具和模型进行冷却,但水的冷却效果较差,此种做法会导致耗费大量的水资源,导致冷却效率低,而水资源浪费量大。Moulds are various moulds and tools used in industrial production to obtain the required products by injection molding, blow molding, extrusion, die casting or forging, smelting, stamping and other methods. In short, moulds are tools used to make shaped objects. This tool is composed of various parts, and different moulds are composed of different parts. It mainly realizes the processing of the shape of the object by changing the physical state of the formed material. It is known as the "mother of industry". However, there are still some shortcomings in the actual use of moulds. When existing moulds are used, it is usually necessary to cool the internal production model. The common cooling operation is to pour cold water on the surface of the mould, and use cold water to take away the heat of the mould, so as to cool the mould and the model, but the cooling effect of water is poor. This practice will lead to the consumption of a large amount of water resources, resulting in low cooling efficiency and large waste of water resources.
实用新型内容Utility Model Content
为了克服现有技术的上述缺陷,本实用新型提供一种高效模具冷却装置,以解决在现有技术中在模具表面浇筑冷水,用冷水带走模具热量,从而使模具和模型进行冷却,导致冷却效率低,而水资源浪费量大的问题。In order to overcome the above-mentioned defects of the prior art, the utility model provides a high-efficiency mold cooling device to solve the problem that in the prior art, cold water is poured on the mold surface to take away the heat of the mold, thereby cooling the mold and the model, resulting in low cooling efficiency and a large waste of water resources.
为解决上述技术问题,本实用新型提供如下技术方案:一种高效模具冷却装置,包括In order to solve the above technical problems, the utility model provides the following technical solutions: an efficient mold cooling device, comprising
底座;Base;
压铸组件,所述压铸组件的底部与底座的顶部固定安装,所述压铸组件包括凹模,所述凹模的底部与底座的顶部固定安装;A die-casting assembly, the bottom of which is fixedly mounted on the top of the base, and the die-casting assembly comprises a concave die, the bottom of which is fixedly mounted on the top of the base;
冷却组件,所述冷却组件的底部与底座的顶部固定安装,所述冷却组件包括回环冷却管、风冷箱、框板、电机、风扇,所述回环冷却管的外表面与凹模的内表面固定安装,所述风冷箱的底部与底座的顶部固定安装,所述风冷箱的中部与回环冷却管的外表面固定安装,所述框板的底部与风冷箱的顶部固定安装,所述电机的外表面与框板的中部固定安装,所述风扇的中部与电机输出端固定安装。A cooling component, wherein the bottom of the cooling component is fixedly mounted to the top of the base, the cooling component comprises a loop cooling pipe, an air cooling box, a frame plate, a motor, and a fan. The outer surface of the loop cooling pipe is fixedly mounted to the inner surface of the die, the bottom of the air cooling box is fixedly mounted to the top of the base, the middle part of the air cooling box is fixedly mounted to the outer surface of the loop cooling pipe, the bottom of the frame plate is fixedly mounted to the top of the air cooling box, the outer surface of the motor is fixedly mounted to the middle part of the frame plate, and the middle part of the fan is fixedly mounted to the output end of the motor.
其中,还包括固定柱、顶板、吸尘组件,所述固定柱的底部与底座的顶部固定安装,所述顶板的底部与固定柱的顶部固定安装,所述吸尘组件的底部与底座的顶部固定安装。It also includes a fixed column, a top plate, and a dust collection component. The bottom of the fixed column is fixedly installed on the top of the base, the bottom of the top plate is fixedly installed on the top of the fixed column, and the bottom of the dust collection component is fixedly installed on the top of the base.
其中,还包括电动伸缩杆、活动板、压铸块、凸模,所述电动伸缩杆的顶部与顶板的底部固定安装,所述活动板的顶部与电动伸缩杆的底部固定安装,所述活动板的内表面与固定柱的外表面活动安装,所述压铸块的顶部与活动板的底部固定安装,所述凸模的顶部与压铸块的底部固定安装,所述凸模的外表面与凹模的内表面活动安装。Among them, it also includes an electric telescopic rod, a movable plate, a die-casting block, and a punch. The top of the electric telescopic rod is fixedly installed with the bottom of the top plate, the top of the movable plate is fixedly installed with the bottom of the electric telescopic rod, the inner surface of the movable plate is movably installed with the outer surface of the fixed column, the top of the die-casting block is fixedly installed with the bottom of the movable plate, the top of the punch is fixedly installed with the bottom of the die-casting block, and the outer surface of the punch is movably installed with the inner surface of the die.
其中,还包括固定块、循环泵、安装板,所述固定块的底部与底座的顶部固定安装,所述循环泵的底部与固定块的顶部固定安装,所述安装板的底端与风冷箱的侧面固定安装,所述安装板的顶端与框板的侧面固定安装。It also includes a fixed block, a circulating pump, and a mounting plate. The bottom of the fixed block is fixedly mounted to the top of the base, the bottom of the circulating pump is fixedly mounted to the top of the fixed block, the bottom end of the mounting plate is fixedly mounted to the side of the air cooling box, and the top end of the mounting plate is fixedly mounted to the side of the frame plate.
其中,所述吸尘组件包括集尘桶、连通管、吸尘口、风机、连接管、防尘堵塞板,所述集尘桶的底部与底座的顶部固定安装,所述连通管的底端与集尘桶的顶部固定安装,所述吸尘口的侧面与连通管的侧端固定安装,所述风机的底部与底座的顶部固定安装,所述连接管的端部与风机的侧面固定安装,所述连接管的外表面与集尘桶的内表面固定安装,所述防尘堵塞板的外表面与连接管的端部固定安装。Wherein, the dust suction assembly includes a dust bucket, a connecting pipe, a dust suction port, a fan, a connecting pipe, and a dust-proof clogging plate. The bottom of the dust bucket is fixedly installed on the top of the base, the bottom end of the connecting pipe is fixedly installed on the top of the dust bucket, the side of the dust suction port is fixedly installed on the side end of the connecting pipe, the bottom of the fan is fixedly installed on the top of the base, the end of the connecting pipe is fixedly installed on the side of the fan, the outer surface of the connecting pipe is fixedly installed on the inner surface of the dust bucket, and the outer surface of the dust-proof clogging plate is fixedly installed on the end of the connecting pipe.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:
上述方案中,通过设置回环冷却管、固定块、循环泵、风冷箱、安装板框板、电机、风扇,在压铸成型后,操作人员启动循环泵,循环泵将回环冷却管中的冷却液抽动,经过凹模的内部,将模具产生的热量带走,在冷却液流过风冷箱时,热量会被风冷箱吸收,同时,操作人员启动电机,电机带动风扇转动,使冷风吹向风冷箱,将风冷箱内部的热量通过风冷箱下方的排风口散发至空气中,达到对模型快速冷却的效果,并且冷却液能够循环利用,节约水资源的效果。In the above scheme, by setting a loop cooling pipe, a fixed block, a circulating pump, an air cooling box, a mounting plate frame, a motor, and a fan, after the die-casting, the operator starts the circulating pump, and the circulating pump pumps the coolant in the loop cooling pipe through the inside of the die to take away the heat generated by the mold. When the coolant flows through the air cooling box, the heat will be absorbed by the air cooling box. At the same time, the operator starts the motor, and the motor drives the fan to rotate, so that cold air blows to the air cooling box, and the heat inside the air cooling box is dissipated into the air through the exhaust port below the air cooling box, so as to achieve the effect of rapid cooling of the model, and the coolant can be recycled to save water resources.
上述方案中,通过设置集尘桶、连通管、吸尘口、风机、连接管、防尘堵塞板,操作人员可以在压铸前,启动风机,吸尘口将凹模表面沾染的灰尘或者碎屑进行抽吸,将其通过连通管集聚到集尘桶内部,提高压铸模型表面的质量,避免碎屑熔融而对模具产生损坏,提高模具使用寿命。In the above scheme, by setting up a dust collecting bucket, a connecting pipe, a dust suction port, a fan, a connecting pipe, and a dust blocking plate, the operator can start the fan before die-casting, and the dust suction port will suck the dust or debris contaminated on the surface of the die, and gather it into the dust collecting bucket through the connecting pipe, thereby improving the surface quality of the die-casting model, avoiding damage to the mold due to melting of debris, and increasing the service life of the mold.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型的整体结构示意图;Figure 1 is a schematic diagram of the overall structure of the utility model;
图2为本实用新型的压铸组件结构示意图;FIG2 is a schematic diagram of the structure of a die-casting component of the present invention;
图3为本实用新型的冷却组件结构示意图;FIG3 is a schematic diagram of the cooling assembly structure of the present invention;
图4为本实用新型的吸尘组件结构示意图。FIG. 4 is a schematic diagram of the structure of the dust collection assembly of the present invention.
[附图标记][reference numerals]
1、底座;2、固定柱;3、顶板;4、压铸组件;5、冷却组件;6、吸尘组件;40、电动伸缩杆;41、活动板;42、压铸块;43、凸模;44、凹模;50、回环冷却管;51、固定块;52、循环泵;53、风冷箱;54、安装板;55、框板;56、电机;57、风扇;60、集尘桶;61、连通管;62、吸尘口;63、风机;64、连接管;65、防尘堵塞板。1. Base; 2. Fixed column; 3. Top plate; 4. Die-casting assembly; 5. Cooling assembly; 6. Dust collection assembly; 40. Electric telescopic rod; 41. Movable plate; 42. Die-casting block; 43. Punch; 44. Die; 50. Loop cooling pipe; 51. Fixed block; 52. Circulation pump; 53. Air cooling box; 54. Mounting plate; 55. Frame plate; 56. Motor; 57. Fan; 60. Dust collection bucket; 61. Connecting pipe; 62. Dust collection port; 63. Fan; 64. Connecting pipe; 65. Dust-proof blocking plate.
具体实施方式DETAILED DESCRIPTION
为使本实用新型要解决的技术问题、技术方案和优点更加清楚,下面将结合附图及具体实施例进行详细描述。In order to make the technical problems to be solved, technical solutions and advantages of the present invention more clear, a detailed description will be given below in conjunction with the accompanying drawings and specific embodiments.
如附图1至附图4本实用新型的实施例提供一种高效模具冷却装置,包括As shown in Figures 1 to 4, the embodiments of the utility model provide a high-efficiency mold cooling device, comprising
底座1;Base 1;
压铸组件4,压铸组件4的底部与底座1的顶部固定安装,压铸组件4包括凹模44,凹模44的底部与底座1的顶部固定安装;A die-casting component 4, the bottom of which is fixedly mounted on the top of the base 1, and the die-casting component 4 comprises a concave die 44, the bottom of which is fixedly mounted on the top of the base 1;
冷却组件5,冷却组件5的底部与底座1的顶部固定安装,冷却组件5包括回环冷却管50、风冷箱53、框板55、电机56、风扇57,回环冷却管50的外表面与凹模44的内表面固定安装,风冷箱53的底部与底座1的顶部固定安装,风冷箱53的中部与回环冷却管50的外表面固定安装,框板55的底部与风冷箱53的顶部固定安装,电机56的外表面与框板55的中部固定安装,风扇57的中部与电机56输出端固定安装;A cooling assembly 5, wherein the bottom of the cooling assembly 5 is fixedly mounted to the top of the base 1, and the cooling assembly 5 comprises a loop cooling pipe 50, an air cooling box 53, a frame plate 55, a motor 56, and a fan 57. The outer surface of the loop cooling pipe 50 is fixedly mounted to the inner surface of the die 44, the bottom of the air cooling box 53 is fixedly mounted to the top of the base 1, the middle of the air cooling box 53 is fixedly mounted to the outer surface of the loop cooling pipe 50, the bottom of the frame plate 55 is fixedly mounted to the top of the air cooling box 53, the outer surface of the motor 56 is fixedly mounted to the middle of the frame plate 55, and the middle of the fan 57 is fixedly mounted to the output end of the motor 56;
通过设置风冷箱53,风冷箱53与回环冷却管50的接触面积大可以快速吸收回环冷却管50内部冷却液的热量,同时风冷箱53下方设置有排风口,可以在风扇57作用下,快速冷却,提高模型冷却的效果。By setting up the air cooling box 53, the contact area between the air cooling box 53 and the loop cooling pipe 50 is large, which can quickly absorb the heat of the coolant inside the loop cooling pipe 50. At the same time, an exhaust port is set below the air cooling box 53, which can be quickly cooled under the action of the fan 57, thereby improving the cooling effect of the model.
其中,还包括固定柱2、顶板3、吸尘组件6,固定柱2的底部与底座1的顶部固定安装,顶板3的底部与固定柱2的顶部固定安装,吸尘组件6的底部与底座1的顶部固定安装。It also includes a fixed column 2, a top plate 3, and a dust collection component 6. The bottom of the fixed column 2 is fixedly installed on the top of the base 1, the bottom of the top plate 3 is fixedly installed on the top of the fixed column 2, and the bottom of the dust collection component 6 is fixedly installed on the top of the base 1.
其中,还包括电动伸缩杆40、活动板41、压铸块42、凸模43,电动伸缩杆40的顶部与顶板3的底部固定安装,活动板41的顶部与电动伸缩杆40的底部固定安装,活动板41的内表面与固定柱2的外表面活动安装,压铸块42的顶部与活动板41的底部固定安装,凸模43的顶部与压铸块42的底部固定安装,凸模43的外表面与凹模44的内表面活动安装。Among them, it also includes an electric telescopic rod 40, a movable plate 41, a die-casting block 42, and a punch 43. The top of the electric telescopic rod 40 is fixedly installed with the bottom of the top plate 3, the top of the movable plate 41 is fixedly installed with the bottom of the electric telescopic rod 40, the inner surface of the movable plate 41 is movably installed with the outer surface of the fixed column 2, the top of the die-casting block 42 is fixedly installed with the bottom of the movable plate 41, the top of the punch 43 is fixedly installed with the bottom of the die-casting block 42, and the outer surface of the punch 43 is movably installed with the inner surface of the die 44.
其中,还包括固定块51、循环泵52、安装板54,固定块51的底部与底座1的顶部固定安装,循环泵52的底部与固定块51的顶部固定安装,安装板54的底端与风冷箱53的侧面固定安装,安装板54的顶端与框板55的侧面固定安装。It also includes a fixed block 51, a circulating pump 52, and a mounting plate 54. The bottom of the fixed block 51 is fixedly mounted to the top of the base 1, the bottom of the circulating pump 52 is fixedly mounted to the top of the fixed block 51, the bottom end of the mounting plate 54 is fixedly mounted to the side of the air cooling box 53, and the top end of the mounting plate 54 is fixedly mounted to the side of the frame plate 55.
其中,吸尘组件6包括集尘桶60、连通管61、吸尘口62、风机63、连接管64、防尘堵塞板65,集尘桶60的底部与底座1的顶部固定安装,连通管61的底端与集尘桶60的顶部固定安装,吸尘口62的侧面与连通管61的侧端固定安装,风机63的底部与底座1的顶部固定安装,连接管64的端部与风机63的侧面固定安装,连接管64的外表面与集尘桶60的内表面固定安装,防尘堵塞板65的外表面与连接管64的端部固定安装;The dust collecting assembly 6 includes a dust collecting bucket 60, a connecting pipe 61, a dust collecting port 62, a fan 63, a connecting pipe 64, and a dust blocking plate 65. The bottom of the dust collecting bucket 60 is fixedly installed with the top of the base 1, the bottom end of the connecting pipe 61 is fixedly installed with the top of the dust collecting bucket 60, the side of the dust collecting port 62 is fixedly installed with the side end of the connecting pipe 61, the bottom of the fan 63 is fixedly installed with the top of the base 1, the end of the connecting pipe 64 is fixedly installed with the side of the fan 63, the outer surface of the connecting pipe 64 is fixedly installed with the inner surface of the dust collecting bucket 60, and the outer surface of the dust blocking plate 65 is fixedly installed with the end of the connecting pipe 64;
通过设置防尘堵塞板65,防尘堵塞板65可以防止集尘桶60内部的灰尘或者碎屑通过连接管64进行风机63内部,对风机63产生损坏,而影响吸尘效果,提高风机63工作寿命。By setting the dust blocking plate 65, the dust blocking plate 65 can prevent the dust or debris inside the dust collecting barrel 60 from passing through the connecting pipe 64 into the fan 63, causing damage to the fan 63, thereby affecting the dust collection effect and improving the service life of the fan 63.
本实用新型的工作过程如下:The working process of the utility model is as follows:
首先,在压铸成型后,操作人员启动循环泵52,循环泵52将回环冷却管50中的冷却液抽动,经过凹模44的内部,将模具产生的热量带走,在冷却液流过风冷箱53时,热量会被风冷箱53吸收,同时,操作人员启动电机56,电机56带动风扇57转动,使冷风吹向风冷箱53,将风冷箱53内部的热量通过风冷箱53下方的排风口散发至空气中,并且,操作人员可以在压铸前,启动风机63,吸尘口62将凹模44表面沾染的灰尘或者碎屑进行抽吸,将其通过连通管61集聚到集尘桶60内部。First, after die-casting, the operator starts the circulation pump 52, which pumps the coolant in the loop cooling pipe 50 through the inside of the die 44 to take away the heat generated by the mold. When the coolant flows through the air cooling box 53, the heat will be absorbed by the air cooling box 53. At the same time, the operator starts the motor 56, and the motor 56 drives the fan 57 to rotate, so that cold air blows to the air cooling box 53, and the heat inside the air cooling box 53 is dissipated into the air through the exhaust port below the air cooling box 53. In addition, the operator can start the fan 63 before die-casting, and the dust suction port 62 will suck the dust or debris on the surface of the die 44, and gather it into the dust collecting bucket 60 through the connecting pipe 61.
最后应说明的几点是:首先,在本申请的描述中,需要说明的是,除非另有规定和限定,术语“安装”、“相连”、“连接”应做广义理解,可以是机械连接或电连接,也可以是两个元件内部的连通,可以是直接相连,“上”、“下”、“左”、“右”等仅用于表示相对位置关系,当被描述对象的绝对位置改变,则相对位置关系可能发生改变;Finally, a few points should be explained: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, which may refer to mechanical connection or electrical connection, or internal communication between two components, or direct connection. "upper", "lower", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the object being described changes, the relative positional relationship may change;
其次:本实用新型公开实施例附图中,只涉及到与本公开实施例涉及到的结构,其他结构可参考通常设计,在不冲突情况下,本实用新型同一实施例及不同实施例可以相互组合;Secondly: In the drawings of the embodiments disclosed in the present utility model, only the structures related to the embodiments disclosed in the present utility model are involved, and other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of the present utility model can be combined with each other;
最后:以上所述仅为本实用新型的优选实施例而已,并不用于限制本实用新型,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model should be included in the protection scope of the present utility model.
Claims (5)
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| Application Number | Priority Date | Filing Date | Title |
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| CN202323239456.7U CN221675776U (en) | 2023-11-30 | 2023-11-30 | A high-efficiency mold cooling device |
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