CN221675696U - Screw processing equipment - Google Patents
Screw processing equipment Download PDFInfo
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- CN221675696U CN221675696U CN202323447500.3U CN202323447500U CN221675696U CN 221675696 U CN221675696 U CN 221675696U CN 202323447500 U CN202323447500 U CN 202323447500U CN 221675696 U CN221675696 U CN 221675696U
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- 238000002161 passivation Methods 0.000 claims abstract description 30
- 238000005096 rolling process Methods 0.000 claims abstract description 18
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 11
- 238000000034 method Methods 0.000 claims abstract description 5
- 239000000428 dust Substances 0.000 claims description 5
- 238000007789 sealing Methods 0.000 claims description 2
- 238000003754 machining Methods 0.000 claims 8
- 238000010521 absorption reaction Methods 0.000 claims 2
- 239000007788 liquid Substances 0.000 abstract description 8
- 230000000694 effects Effects 0.000 abstract description 4
- 238000010992 reflux Methods 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 5
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 2
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 2
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
本实用新型公开了一种螺丝加工设备,涉及螺丝加工技术领域,解决了现有装置夹持不稳定和搓丝完成后的螺丝毛糙而锋利的问题,采用了如下方案:所述加工台的顶面开设有凹槽,所述凹槽内装配有置物板,该一种螺丝加工设备,通过凹槽、置物板、推杆和夹板的设置,将螺丝的头部朝下的放置在置物板上,然后推杆带动夹板进行移动,从而对螺丝的头部进行稳定的夹持,夹持牢固,保证了螺丝在加工过程的不发生晃动,从而提高加工的质量,通过钝化桶、内桶、电机、回流管和水泵的设置,电机可以带动钝化桶进行旋转,在水泵的作用下可以将内桶内的钝化液进行从上往下的循环,保证了螺丝与钝化液的充分接触,提高钝化的效果,从而提高螺丝的美观性和性能。
The utility model discloses a screw processing device, relates to the technical field of screw processing, solves the problems of unstable clamping of the existing device and rough and sharp screws after thread rolling, and adopts the following scheme: a groove is opened on the top surface of the processing table, and a placing plate is installed in the groove. The screw processing device places the head of the screw on the placing plate downward through the arrangement of the groove, the placing plate, a push rod and a clamping plate, and then the push rod drives the clamping plate to move, so as to stably clamp the head of the screw, and the clamping is firm, ensuring that the screw does not shake during the processing process, thereby improving the processing quality, and through the arrangement of a passivation barrel, an inner barrel, a motor, a reflux pipe and a water pump, the motor can drive the passivation barrel to rotate, and under the action of the water pump, the passivation liquid in the inner barrel can be circulated from top to bottom, ensuring full contact between the screw and the passivation liquid, improving the passivation effect, and thus improving the aesthetics and performance of the screw.
Description
技术领域Technical Field
本实用新型涉及螺丝加工技术领域,具体为一种螺丝加工设备。The utility model relates to the technical field of screw processing, in particular to a screw processing device.
背景技术Background Art
螺丝是利用物体的斜面圆形旋转和摩擦力的物理学和数学原理,循序渐进地紧固器物机件的工具,螺丝在加工时需要先完成搓丝,搓丝后由于搓丝的位置毛糙而锋利,所以在搓丝后还需要进行钝化处理。Screws are tools that use the physical and mathematical principles of the inclined circular rotation of an object and the friction force to gradually tighten objects and parts. The screws need to be threaded first during processing. After thread rolling, the thread rolling position is rough and sharp, so they need to be passivated after thread rolling.
经检索,专利申请号为CN218903478U的申请书中,公开了一种水泥螺丝的加工设置,所述工作台本上端面一侧设有用于推动工件的驱动组件,所述驱动组件一侧设有用于对工件进行螺纹加工的搓丝机构,所述工作台本体上端面一侧固定安装有滑轨,所述工作台本体上端面固定安装有第一气缸,所述第一气缸输出端穿出滑轨的一端固定安装有L型滑块,这样可以对螺丝进行搓丝,搓丝完成后的工件从进料口掉入到进料箱内,简单方便。After searching, the application with patent application number CN218903478U discloses a processing setting for cement screws, in which a driving component for pushing a workpiece is provided on one side of the upper end surface of the workbench body, and a thread rolling mechanism for performing thread processing on the workpiece is provided on one side of the upper end surface of the workbench body. A slide rail is fixedly installed on one side of the upper end surface of the workbench body, and a first cylinder is fixedly installed on the upper end surface of the workbench body. An L-shaped slider is fixedly installed on one end of the output end of the first cylinder that passes through the slide rail, so that the screw can be threaded, and the workpiece after thread rolling falls into the feed box from the feed port, which is simple and convenient.
但是由于通过C型推进板将工件推送到通道内并固定,而螺丝是由圆形头部和杆身组成,导致对螺丝的夹持不稳定,螺丝在加工过程中易发生晃动,从而造成搓丝的质量差,成品的合格率低,同时由于螺丝在搓丝完成后,搓丝的位置毛糙而锋利,容易对其他物体造成划伤,美观性差。However, since the workpiece is pushed into the channel and fixed by a C-shaped push plate, and the screw is composed of a round head and a rod body, the clamping of the screw is unstable and the screw is prone to shaking during the processing, resulting in poor thread rolling quality and a low qualified rate of finished products. At the same time, since the thread rolling position of the screw is rough and sharp after the thread rolling is completed, it is easy to scratch other objects and the aesthetics is poor.
因此,我们提出了一种螺丝加工设备。Therefore, we propose a screw processing device.
发明内容Summary of the invention
针对现有技术的不足,本实用新型提供了一种螺丝加工设备,解决了现有装置夹持不稳定和搓丝完成后的螺丝毛糙而锋利的问题。In view of the deficiencies of the prior art, the utility model provides a screw processing device, which solves the problems of unstable clamping of the prior device and rough and sharp screws after thread rolling.
为实现以上目的,本实用新型通过以下技术方案予以实现:一种螺丝加工设备,包括底座,所述底座的顶面固定安装有加工台,且底座的顶面固定安装有位于加工台上方的固定架;To achieve the above purpose, the utility model is implemented through the following technical solutions: a screw processing device, including a base, a processing table is fixedly installed on the top surface of the base, and a fixing frame located above the processing table is fixedly installed on the top surface of the base;
所述加工台的顶面开设有凹槽,所述凹槽内装配有置物板,所述置物板的顶面装配有头部朝下的螺丝,所述凹槽的内壁上装配有套装在气缸输出端上的推杆,所述推杆的输出端上装配有夹板,所述固定架的底面固定安装有液压伸缩杆A,所述液压伸缩杆A的底端固定安装有底面为开口的加工桶,所述加工桶内部的顶面固定安装有液压伸缩杆B,所述液压伸缩杆B的底端固定安装有与置物板位置相对的搓丝器;The top surface of the processing table is provided with a groove, a storage plate is installed in the groove, a screw with a head facing downward is installed on the top surface of the storage plate, a push rod mounted on the output end of the cylinder is installed on the inner wall of the groove, a clamping plate is installed on the output end of the push rod, a hydraulic telescopic rod A is fixedly installed on the bottom surface of the fixed frame, a processing barrel with an open bottom surface is fixedly installed on the bottom end of the hydraulic telescopic rod A, a hydraulic telescopic rod B is fixedly installed on the top surface of the processing barrel, and a thread rolling device opposite to the storage plate is fixedly installed on the bottom end of the hydraulic telescopic rod B;
所述底座的装配有套装在电机输出端上的转轴,所述转轴的顶端固定安装有钝化桶,所述钝化桶的内部固定安装有内桶,所述内桶与钝化桶的内壁之间形成空腔,所述内桶外壁的底面开设有均匀的通孔,所述空腔内装配有回流管,所述回流管的输出端与内桶外壁的顶面相连通,且回流管的外壁上固定安装有水泵。The base is equipped with a rotating shaft mounted on the output end of the motor, a passivation barrel is fixedly installed on the top of the rotating shaft, an inner barrel is fixedly installed inside the passivation barrel, a cavity is formed between the inner barrel and the inner wall of the passivation barrel, uniform through holes are opened on the bottom surface of the outer wall of the inner barrel, a return pipe is installed in the cavity, the output end of the return pipe is connected to the top surface of the outer wall of the inner barrel, and a water pump is fixedly installed on the outer wall of the return pipe.
优选的,所述固定架的顶面固定安装有吸尘器,所述吸尘器的外壁上固定安装有两组位置相对的吸尘管,且吸尘管与加工桶的内部相连通,这样可以将螺丝在搓丝过程中产生的碎屑进行收集,保护工作的环境。Preferably, a vacuum cleaner is fixedly mounted on the top surface of the fixed frame, and two sets of vacuum pipes in opposite positions are fixedly mounted on the outer wall of the vacuum cleaner, and the vacuum pipes are connected to the interior of the processing barrel, so that the debris generated by the screws during the thread rolling process can be collected to protect the working environment.
优选的,所述凹槽内固定安装有电动伸缩杆,所述电动伸缩杆的伸缩端与置物板的底面相连接,这样可以根据螺丝的大小调整置物板的位置,保证螺丝的杆身全部漏在加工台平面之上。Preferably, an electric telescopic rod is fixedly installed in the groove, and the telescopic end of the electric telescopic rod is connected to the bottom surface of the storage plate, so that the position of the storage plate can be adjusted according to the size of the screw to ensure that the rod of the screw is completely exposed above the plane of the processing table.
优选的,所述夹板的内侧为弧形,这样可以提高夹持的稳定性。Preferably, the inner side of the clamping plate is arc-shaped, which can improve the stability of clamping.
优选的,所述夹板与推杆通过卡槽相连接,这样可以根据螺丝的大小对夹板进行更换。Preferably, the clamping plate is connected to the push rod via a slot, so that the clamping plate can be replaced according to the size of the screw.
优选的,所述置物板与凹槽的内壁之间装配有密封垫圈,这样可以防止碎屑掉落到置物板的下方。Preferably, a sealing gasket is installed between the storage plate and the inner wall of the groove, so as to prevent debris from falling under the storage plate.
本实用新型提供了一种螺丝加工设备。具备以下有益效果:The utility model provides a screw processing device. It has the following beneficial effects:
1、该一种螺丝加工设备,通过凹槽、置物板、推杆和夹板的设置,将螺丝的头部朝下的放置在置物板上,然后推杆带动夹板进行移动,从而对螺丝的头部进行稳定的夹持,夹持牢固,保证了螺丝在加工过程的不发生晃动,从而提高加工的质量;1. This screw processing equipment, through the arrangement of the groove, the placing plate, the push rod and the clamping plate, places the head of the screw on the placing plate downward, and then the push rod drives the clamping plate to move, so as to stably clamp the head of the screw, and the clamping is firm, ensuring that the screw does not shake during the processing, thereby improving the processing quality;
2、同时通过钝化桶、内桶、电机、回流管和水泵的设置,电机可以带动钝化桶进行旋转,在水泵的作用下可以将内桶内的钝化液进行从上往下的循环,保证了螺丝与钝化液的充分接触,提高钝化的效果,从而提高螺丝的美观性和性能。2. At the same time, through the setting of the passivation barrel, inner barrel, motor, reflux pipe and water pump, the motor can drive the passivation barrel to rotate, and the passivation liquid in the inner barrel can be circulated from top to bottom under the action of the water pump, ensuring full contact between the screw and the passivation liquid, improving the passivation effect, thereby improving the aesthetics and performance of the screw.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型整体的结构示意图;FIG1 is a schematic diagram of the overall structure of the utility model;
图2为本实用新型加工台的结构示意图;Figure 2 is a schematic diagram of the structure of the processing table of the utility model;
图3为本实用新型置物板的结构示意图;FIG3 is a schematic diagram of the structure of the storage plate of the utility model;
图4为本实用新型加工桶的结构示意图;FIG4 is a schematic diagram of the structure of the processing barrel of the utility model;
图5为本实用新型钝化桶的结构示意图。FIG5 is a schematic structural diagram of the passivation barrel of the present invention.
图中:1、底座;2、加工台;3、固定架;4、凹槽;5、电动伸缩杆;6、置物板;7、螺丝;8、推杆;9、夹板;10、液压伸缩杆A;11、加工桶;12、液压伸缩杆B;13、搓丝器;14、吸尘器;15、吸尘管;16、转轴;17、钝化桶;18、内桶;19、空腔;20、通孔;21、回流管;22、水泵。In the figure: 1. base; 2. processing table; 3. fixing frame; 4. groove; 5. electric telescopic rod; 6. storage board; 7. screw; 8. push rod; 9. clamping plate; 10. hydraulic telescopic rod A; 11. processing barrel; 12. hydraulic telescopic rod B; 13. thread rolling machine; 14. vacuum cleaner; 15. dust suction pipe; 16. rotating shaft; 17. passivation barrel; 18. inner barrel; 19. cavity; 20. through hole; 21. return pipe; 22. water pump.
实施方式Implementation
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
实施例1:如图1-5所示:加工台2的顶面开设有凹槽4,凹槽4内装配有置物板6,置物板6的顶面装配有头部朝下的螺丝7,凹槽4的内壁上装配有套装在气缸输出端上的推杆8,推杆8的输出端上装配有夹板9,固定架3的底面固定安装有液压伸缩杆A10,液压伸缩杆A10的底端固定安装有底面为开口的加工桶11,加工桶11内部的顶面固定安装有液压伸缩杆B12,液压伸缩杆B12的底端固定安装有与置物板6位置相对的搓丝器13,通过凹槽4、置物板6、推杆8和夹板9的设置,将螺丝7的头部朝下的放置在置物板6上,然后推杆8带动夹板9进行移动,从而对螺丝7的头部进行稳定的夹持,夹持牢固,保证了螺丝7在加工过程的不发生晃动,从而提高加工的质量。Embodiment 1: As shown in Figures 1-5: a groove 4 is provided on the top surface of the processing table 2, a storage plate 6 is installed in the groove 4, a screw 7 with its head facing downward is installed on the top surface of the storage plate 6, a push rod 8 mounted on the output end of the cylinder is installed on the inner wall of the groove 4, a clamping plate 9 is installed on the output end of the push rod 8, a hydraulic telescopic rod A10 is fixedly installed on the bottom surface of the fixed frame 3, a processing barrel 11 with an open bottom is fixedly installed on the bottom end of the hydraulic telescopic rod A10, a hydraulic telescopic rod B12 is fixedly installed on the top surface inside the processing barrel 11, a thread rolling device 13 is fixedly installed on the bottom end of the hydraulic telescopic rod B12, and a thread rolling device 13 opposite to the storage plate 6 is fixedly installed. Through the arrangement of the groove 4, the storage plate 6, the push rod 8 and the clamping plate 9, the screw 7 is placed on the storage plate 6 with its head facing downward, and then the push rod 8 drives the clamping plate 9 to move, so that the head of the screw 7 is stably clamped and firmly clamped, ensuring that the screw 7 does not shake during the processing process, thereby improving the processing quality.
实施例2:如图2-5所示:底座1的装配有套装在电机输出端上的转轴16,转轴16的顶端固定安装有钝化桶17,钝化桶17的内部固定安装有内桶18,内桶18与钝化桶17的内壁之间形成空腔19,内桶18外壁的底面开设有均匀的通孔20,空腔19内装配有回流管21,回流管21的输出端与内桶18外壁的顶面相连通,且回流管21的外壁上固定安装有水泵22,通过钝化桶17、内桶18、电机、回流管21和水泵22的设置,电机可以带动钝化桶17进行旋转,在水泵22的作用下可以将内桶18内的钝化液进行从上往下的循环,保证了螺丝7与钝化液的充分接触,提高钝化的效果,从而提高螺丝7的美观性和性能。Embodiment 2: As shown in Figure 2-5: the base 1 is equipped with a rotating shaft 16 mounted on the output end of the motor, a passivation barrel 17 is fixedly installed on the top of the rotating shaft 16, an inner barrel 18 is fixedly installed inside the passivation barrel 17, a cavity 19 is formed between the inner barrel 18 and the inner wall of the passivation barrel 17, the bottom surface of the outer wall of the inner barrel 18 is provided with uniform through holes 20, a return pipe 21 is installed in the cavity 19, the output end of the return pipe 21 is connected to the top surface of the outer wall of the inner barrel 18, and a water pump 22 is fixedly installed on the outer wall of the return pipe 21. Through the arrangement of the passivation barrel 17, the inner barrel 18, the motor, the return pipe 21 and the water pump 22, the motor can drive the passivation barrel 17 to rotate, and under the action of the water pump 22, the passivation liquid in the inner barrel 18 can be circulated from top to bottom, ensuring full contact between the screw 7 and the passivation liquid, improving the passivation effect, and thus improving the aesthetics and performance of the screw 7.
实施例3:如图1所示:固定架3的顶面固定安装有吸尘器14,吸尘器14的外壁上固定安装有两组位置相对的吸尘管15,且吸尘管15与加工桶11的内部相连通,这样可以将螺丝7在搓丝过程中产生的碎屑进行收集,保护工作的环境。Embodiment 3: As shown in FIG1 : A vacuum cleaner 14 is fixedly mounted on the top surface of the fixed frame 3, and two sets of vacuum tubes 15 are fixedly mounted on the outer wall of the vacuum cleaner 14 in opposite positions, and the vacuum tubes 15 are connected to the interior of the processing barrel 11, so that the debris generated by the screw 7 during the thread rolling process can be collected to protect the working environment.
本实用新型的工作原理及使用流程:当需要该装置工作时,先将螺丝7的头部朝下的放置在置物板6上,然后推杆8带动夹板9进行移动,从而对螺丝7的头部进行稳定的夹持,然后液压伸缩杆A10将加工桶11移动到与加工台2的顶面相接触,然后液压伸缩杆B12带动搓丝器13对螺丝7进行搓丝,同时启动吸尘器14,通过吸尘管15将碎屑吸取,加工完成后,将螺丝7放置在内桶18内,电机可以带动钝化桶17进行旋转,在水泵22的作用下可以将内桶18内的钝化液进行从上往下的循环,保证了螺丝7与钝化液的充分接触,提高钝化的效果。The working principle and use process of the utility model are as follows: when the device is needed to work, the head of the screw 7 is first placed downward on the storage plate 6, and then the push rod 8 drives the clamping plate 9 to move, so as to stably clamp the head of the screw 7, and then the hydraulic telescopic rod A10 moves the processing barrel 11 to contact the top surface of the processing table 2, and then the hydraulic telescopic rod B12 drives the thread rolling device 13 to roll the screw 7, and at the same time, the vacuum cleaner 14 is started to absorb the debris through the vacuum tube 15. After the processing is completed, the screw 7 is placed in the inner barrel 18, and the motor can drive the passivation barrel 17 to rotate. Under the action of the water pump 22, the passivation liquid in the inner barrel 18 can be circulated from top to bottom, ensuring that the screw 7 is fully in contact with the passivation liquid and improving the passivation effect.
以上显示和描述了本实用新型的基本原理和主要特征和本实用新型的优点,对于本领域技术人员而言,显然本实用新型不限于上述示范性实施例的细节,而且在不背离本实用新型的精神或基本特征的情况下,能够以其他的具体形式实现本实用新型。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本实用新型的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本实用新型内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。The above shows and describes the basic principles and main features of the utility model and the advantages of the utility model. For those skilled in the art, it is obvious that the utility model is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic features of the utility model. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the utility model is limited by the attached claims rather than the above description, and it is intended to include all changes within the meaning and scope of the equivalent elements of the claims. Any figure mark in the claims should not be regarded as limiting the claims involved.
此外,应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
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