CN221673979U - A stirring device for processing curdlan - Google Patents
A stirring device for processing curdlan Download PDFInfo
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- CN221673979U CN221673979U CN202323051193.7U CN202323051193U CN221673979U CN 221673979 U CN221673979 U CN 221673979U CN 202323051193 U CN202323051193 U CN 202323051193U CN 221673979 U CN221673979 U CN 221673979U
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- 238000003756 stirring Methods 0.000 title claims abstract description 107
- 229920002558 Curdlan Polymers 0.000 title abstract description 24
- 239000001879 Curdlan Substances 0.000 title abstract description 24
- WQZGKKKJIJFFOK-VFUOTHLCSA-N beta-D-glucose Chemical compound OC[C@H]1O[C@@H](O)[C@H](O)[C@@H](O)[C@@H]1O WQZGKKKJIJFFOK-VFUOTHLCSA-N 0.000 title abstract description 24
- 229940078035 curdlan Drugs 0.000 title abstract description 24
- 235000019316 curdlan Nutrition 0.000 title abstract description 24
- 239000003292 glue Substances 0.000 claims abstract description 3
- 239000000463 material Substances 0.000 claims abstract 2
- 239000007769 metal material Substances 0.000 claims description 5
- 239000000084 colloidal system Substances 0.000 description 5
- 238000010586 diagram Methods 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 239000000499 gel Substances 0.000 description 2
- 150000004676 glycans Chemical class 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 230000000149 penetrating effect Effects 0.000 description 2
- 229920001282 polysaccharide Polymers 0.000 description 2
- 239000005017 polysaccharide Substances 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 239000000725 suspension Substances 0.000 description 2
- 229920001503 Glucan Polymers 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 244000005700 microbiome Species 0.000 description 1
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- Mixers Of The Rotary Stirring Type (AREA)
Abstract
Description
技术领域Technical Field
本实用新型涉及可得然胶技术领域,尤其涉及一种可得然胶加工用搅拌装置。The utility model relates to the technical field of curdlan, in particular to a stirring device for processing curdlan.
背景技术Background Art
可得然胶,又称热凝胶,凝结多糖,是由微生物产生的,以β-1,3-糖苷键构成的水不溶性葡聚糖,是一类将其悬浊液加热后既能形成硬而有弹性的热不可逆性凝胶又能形成热可逆性凝胶的多糖类的总称,可得然胶在生产过程中需要进行搅拌得到胶水悬浮液。Curdlan, also known as thermogel and coagulated polysaccharide, is a water-insoluble glucan composed of β-1,3-glycosidic bonds produced by microorganisms. It is a general term for polysaccharides that can form both hard and elastic thermoirreversible gels and thermoreversible gels when their suspensions are heated. Curdlan needs to be stirred during the production process to obtain a glue suspension.
公开号为CN 209848775 U的中国专利公开了一种高效节能的可得然胶加工用搅拌装置,包括箱体、安装在所述箱体底端的底座和搅拌组件,所述箱体顶端内壁四周均固定连接有支撑板,所述箱体顶端可拆卸连接有顶板:装置内部安装有电动推杆,电动推杆输出端安装有滤板在进行可得然胶搅挫时,搅拌叶转动对箱体内部的可得然胶进行搅拌,搅拌过程中出现搅拌不均句的情况时,会出现凝结成块的可得然胶体,电动推杆推动滤板向下运动,对可得然胶进行挤压,通过滤板内部的金属滤网对块状的胶体进行挤压,块状的胶体通过金属滤网分解成小块,在进行搅拌,搅拌的更均匀,减少了块状胶体的产出,提高胶体的质量;The Chinese patent with publication number CN 209848775 U discloses a high-efficiency and energy-saving stirring device for processing curdlan, comprising a box, a base installed at the bottom of the box and a stirring assembly, the inner wall of the top of the box is fixedly connected with a support plate, and the top of the box is detachably connected with a top plate: an electric push rod is installed inside the device, and a filter plate is installed at the output end of the electric push rod. When the curdlan is stirred, the stirring blade rotates to stir the curdlan inside the box. When the stirring is uneven, the curdlan colloid will coagulate into blocks. The electric push rod pushes the filter plate downward to squeeze the curdlan, and the block colloid is squeezed through the metal filter screen inside the filter plate. The block colloid is decomposed into small pieces through the metal filter screen. When stirring, the stirring is more uniform, the output of block colloid is reduced, and the quality of the colloid is improved;
但是,上述的搅拌方案中,滤板和搅拌结构均设置在搅拌罐的顶部位置,这样会直接导致底部位置的可得然胶得不到充分搅拌,依然无法提高整体的搅拌质量和搅拌效率,同时滤板需要定期清理,提高了后期操作的难度,所以我们提出了便于对可得然胶进行充分且均匀搅拌的一种可得然胶加工用搅拌装置,用以解决上述问题。However, in the above stirring scheme, the filter plate and the stirring structure are both arranged at the top of the stirring tank, which directly leads to that the curdlan at the bottom cannot be fully stirred, and still cannot improve the overall stirring quality and stirring efficiency. At the same time, the filter plate needs to be cleaned regularly, which increases the difficulty of subsequent operations. Therefore, we propose a curdlan processing stirring device that is convenient for fully and evenly stirring the curdlan to solve the above problems.
实用新型内容Utility Model Content
本实用新型的目的是提供一种可得然胶加工用搅拌装置,解决了现有技术中滤板和搅拌结构均设置在搅拌罐的顶部位置,这样会直接导致底部位置的可得然胶得不到充分搅拌,依然无法提高整体的搅拌质量和搅拌效率,同时滤板需要定期清理,提高了后期操作的难度的问题。The utility model aims to provide a stirring device for processing curdlan, which solves the problem that in the prior art, the filter plate and the stirring structure are both arranged at the top of the stirring tank, which directly leads to that the curdlan at the bottom cannot be fully stirred, and still cannot improve the overall stirring quality and stirring efficiency. At the same time, the filter plate needs to be cleaned regularly, which increases the difficulty of later operations.
为了实现上述目的,本实用新型采用了如下技术方案:In order to achieve the above purpose, the utility model adopts the following technical solutions:
一种可得然胶加工用搅拌装置,包括搅拌罐,所述搅拌罐的一侧底部连通有排料管,顶部中心处连通有进料斗,所述搅拌罐的内腔顶部设置有扰动组件,所述搅拌罐的内腔底部设置有搅拌组件,扰动组件包含有两个对称设置在搅拌罐内部两侧的扰动板,所述扰动板通过升降结构与搅拌罐的内腔顶部连接。A stirring device for processing curdlan comprises a stirring tank, wherein the bottom of one side of the stirring tank is connected to a discharge pipe, and the center of the top is connected to a feed hopper, a disturbance component is arranged at the top of the inner cavity of the stirring tank, and a stirring component is arranged at the bottom of the inner cavity of the stirring tank, the disturbance component comprises two disturbance plates symmetrically arranged on both sides of the stirring tank, and the disturbance plates are connected to the top of the inner cavity of the stirring tank through a lifting structure.
优选的,所述扰动板采用金属材质制成,所述扰动板的顶部两侧均开设有若干个贯穿扰动板的扰动槽。Preferably, the disturbance plate is made of metal material, and a plurality of disturbance grooves penetrating the disturbance plate are provided on both sides of the top of the disturbance plate.
优选的,若干个所述扰动槽沿扰动板的水平方向线性阵列。Preferably, a plurality of the disturbance grooves are linearly arrayed along the horizontal direction of the disturbance plate.
优选的,升降结构包含有安装在搅拌罐顶部的升降气缸,所述升降气缸的输出端通过滑套贯穿搅拌罐的顶部与扰动板的顶部连接。Preferably, the lifting structure includes a lifting cylinder installed on the top of the stirring tank, and the output end of the lifting cylinder passes through the top of the stirring tank through a sliding sleeve and is connected to the top of the disturbance plate.
优选的,搅拌组件包含有安装在搅拌罐内腔底部中心处的驱动电机,所述驱动电机的输出轴通过密封轴套贯穿搅拌罐的底部连接有设置在搅拌罐内部的轴杆,所述轴杆的外圈连接有若干个搅拌杆。Preferably, the stirring assembly includes a driving motor installed at the bottom center of the inner cavity of the stirring tank, the output shaft of the driving motor passes through the bottom of the stirring tank through a sealing sleeve and is connected to a shaft arranged inside the stirring tank, and the outer ring of the shaft is connected to a plurality of stirring rods.
优选的,所述搅拌杆采用金属材质制成,且每个所述搅拌杆均倾斜设置。Preferably, the stirring rods are made of metal, and each of the stirring rods is arranged at an angle.
本实用新型至少具备以下有益效果:The utility model has at least the following beneficial effects:
通过扰动组件和搅拌组件的设置,便于实现通过搅拌组件对搅拌罐内腔底部进行搅动,从而实现带动内部的可得然胶进行转动从而被搅动,可得然胶在被搅动的同时,通过两个扰动板在搅拌罐的内部进行升降即可实现对可得然胶进行扰动混合,使得顶部和底部的可得然胶进行位置的边环,从而提高了整体的搅拌均匀性和搅拌的效率。By setting the disturbance component and the stirring component, it is convenient to stir the bottom of the inner cavity of the stirring tank through the stirring component, thereby driving the internal curdlan to rotate and be stirred. While the curdlan is being stirred, the two disturbance plates are raised and lowered inside the stirring tank to achieve disturbance and mixing of the curdlan, so that the curdlan at the top and bottom are positioned side rings, thereby improving the overall stirring uniformity and stirring efficiency.
本实用新型还具备以下有益效果:The utility model also has the following beneficial effects:
便于实现通过搅拌组件对搅拌罐内腔底部进行搅动,从而实现带动内部的可得然胶进行转动从而被搅动,可得然胶在被搅动的同时,通过两个扰动板在搅拌罐的内部进行升降即可实现对可得然胶进行扰动混合,使得顶部和底部的可得然胶进行位置的边环,从而提高了整体的搅拌均匀性和搅拌的效率,通过扰动槽的设置,可以实现对可得然胶进行分流扰动,提高扰动质量,通过若干个扰动槽线性阵列设置,便于实现提高分流的效率,通过升降气缸的设置,便于实现带动扰动板进行升降移动,通过驱动电机和轴杆以及搅拌杆的设置,便于实现对搅拌罐的内腔底部进行搅动,通过搅拌杆的设置,实现带动可得然胶向上进行输送,提高整体搅拌混合的质量以及均匀性。It is convenient to stir the bottom of the inner cavity of the stirring tank through the stirring component, so as to drive the internal curd rubber to rotate and be stirred. While the curd rubber is being stirred, the two disturbance plates are lifted and lowered inside the stirring tank to disturb and mix the curd rubber, so that the curd rubber at the top and bottom are positioned side rings, thereby improving the overall stirring uniformity and stirring efficiency. Through the setting of the disturbance groove, the curd rubber can be diverted and disturbed to improve the disturbance quality. Through the setting of a plurality of disturbance grooves in a linear array, it is convenient to improve the diversion efficiency. Through the setting of the lifting cylinder, it is convenient to drive the disturbance plate to lift and move. Through the setting of the drive motor, the shaft rod and the stirring rod, it is convenient to stir the bottom of the inner cavity of the stirring tank. Through the setting of the stirring rod, the curd rubber can be driven to be transported upward, thereby improving the overall stirring and mixing quality and uniformity.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为了更清楚地说明本实用新型实施例技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
图1为本实用新型结构示意图;Fig. 1 is a schematic diagram of the structure of the utility model;
图2为本实用新型扰动组件结构示意图;FIG2 is a schematic diagram of the structure of the disturbance component of the utility model;
图3为本实用新型搅拌组件结构示意图。FIG3 is a schematic diagram of the structure of the stirring assembly of the present invention.
图中:1、排料管;2、搅拌罐;3、扰动组件;4、进料斗;5、搅拌组件;6、扰动槽;7、扰动板;8、升降气缸;9、轴杆;10、搅拌杆;11、驱动电机。In the figure: 1. discharge pipe; 2. stirring tank; 3. disturbance component; 4. feed hopper; 5. stirring component; 6. disturbance trough; 7. disturbance plate; 8. lifting cylinder; 9. shaft; 10. stirring rod; 11. driving motor.
具体实施方式DETAILED DESCRIPTION
为了使本实用新型的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本实用新型进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本实用新型,并不用于限定本实用新型。In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.
参照图1-3,一种可得然胶加工用搅拌装置,包括搅拌罐2,搅拌罐2的一侧底部连通有排料管1,顶部中心处连通有进料斗4,搅拌罐2的内腔顶部设置有扰动组件3,搅拌罐2的内腔底部设置有搅拌组件5,扰动组件3包含有两个对称设置在搅拌罐2内部两侧的扰动板7,扰动板7通过升降结构与搅拌罐2的内腔顶部连接,具体的,通过扰动组件3和搅拌组件5的设置,便于实现通过搅拌组件5对搅拌罐2内腔底部进行搅动,从而实现带动内部的可得然胶进行转动从而被搅动,可得然胶在被搅动的同时,通过两个扰动板7在搅拌罐2的内部进行升降即可实现对可得然胶进行扰动混合,使得顶部和底部的可得然胶进行位置的边环,从而提高了整体的搅拌均匀性和搅拌的效率。1-3, a stirring device for processing curd rubber includes a stirring tank 2, a discharge pipe 1 is connected to the bottom of one side of the stirring tank 2, a feed hopper 4 is connected to the center of the top, a disturbance component 3 is arranged on the top of the inner cavity of the stirring tank 2, a stirring component 5 is arranged on the bottom of the inner cavity of the stirring tank 2, the disturbance component 3 includes two disturbance plates 7 symmetrically arranged on both sides of the stirring tank 2, the disturbance plates 7 are connected to the top of the inner cavity of the stirring tank 2 through a lifting structure, specifically, through the arrangement of the disturbance component 3 and the stirring component 5, it is convenient to stir the bottom of the inner cavity of the stirring tank 2 through the stirring component 5, so as to drive the curd rubber inside to rotate and be stirred, while the curd rubber is stirred, the two disturbance plates 7 are lifted and lowered inside the stirring tank 2 to achieve disturbance mixing of the curd rubber, so that the curd rubber at the top and bottom are positioned side ring, thereby improving the overall stirring uniformity and stirring efficiency.
进一步的,扰动板7采用金属材质制成,扰动板7的顶部两侧均开设有若干个贯穿扰动板7的扰动槽6,具体的,通过扰动槽6的设置,可以实现对可得然胶进行分流扰动,提高扰动质量。Furthermore, the disturbance plate 7 is made of metal material, and a plurality of disturbance grooves 6 penetrating the disturbance plate 7 are provided on both sides of the top of the disturbance plate 7. Specifically, by setting the disturbance grooves 6, the curd rubber can be diverted and disturbed, thereby improving the disturbance quality.
进一步的,若干个扰动槽6沿扰动板7的水平方向线性阵列,具体的,通过若干个扰动槽6线性阵列设置,便于实现提高分流的效率。Furthermore, a plurality of disturbance grooves 6 are arranged in a linear array along the horizontal direction of the disturbance plate 7. Specifically, by arranging a plurality of disturbance grooves 6 in a linear array, it is convenient to improve the efficiency of the diversion.
进一步的,升降结构包含有安装在搅拌罐2顶部的升降气缸8,升降气缸8的输出端通过滑套贯穿搅拌罐2的顶部与扰动板7的顶部连接,具体的,通过升降气缸8的设置,便于实现带动扰动板7进行升降移动。Furthermore, the lifting structure includes a lifting cylinder 8 installed on the top of the mixing tank 2. The output end of the lifting cylinder 8 passes through the top of the mixing tank 2 and is connected to the top of the disturbance plate 7 through a sliding sleeve. Specifically, through the setting of the lifting cylinder 8, it is convenient to drive the disturbance plate 7 to move up and down.
进一步的,搅拌组件包含5包含有安装在搅拌罐2内腔底部中心处的驱动电机11,驱动电机11的输出轴通过密封轴套贯穿搅拌罐2的底部连接有设置在搅拌罐2内部的轴杆9,轴杆9的外圈连接有若干个搅拌杆10,具体的,通过驱动电机11和轴杆9以及搅拌杆10的设置,便于实现对搅拌罐2的内腔底部进行搅动。Furthermore, the stirring assembly includes a driving motor 11 installed at the center of the bottom of the inner cavity of the stirring tank 2. The output shaft of the driving motor 11 passes through the bottom of the stirring tank 2 through a sealing sleeve and is connected to a shaft 9 arranged inside the stirring tank 2. The outer ring of the shaft 9 is connected to a plurality of stirring rods 10. Specifically, through the arrangement of the driving motor 11, the shaft 9 and the stirring rods 10, it is convenient to stir the bottom of the inner cavity of the stirring tank 2.
进一步的,搅拌杆10采用金属材质制成,且每个搅拌杆10均倾斜设置,具体的,通过搅拌杆10的设置,实现带动可得然胶向上进行输送,提高整体搅拌混合的质量以及均匀性。Furthermore, the stirring rod 10 is made of metal material, and each stirring rod 10 is tilted. Specifically, through the setting of the stirring rod 10, the curd rubber is driven to be transported upward, thereby improving the quality and uniformity of the overall stirring and mixing.
综上所述:便于实现通过搅拌组件5对搅拌罐2内腔底部进行搅动,从而实现带动内部的可得然胶进行转动从而被搅动,可得然胶在被搅动的同时,通过两个扰动板7在搅拌罐2的内部进行升降即可实现对可得然胶进行扰动混合,使得顶部和底部的可得然胶进行位置的边环,从而提高了整体的搅拌均匀性和搅拌的效率,通过扰动槽6的设置,可以实现对可得然胶进行分流扰动,提高扰动质量,通过若干个扰动槽6线性阵列设置,便于实现提高分流的效率,通过升降气缸8的设置,便于实现带动扰动板7进行升降移动,通过驱动电机11和轴杆9以及搅拌杆10的设置,便于实现对搅拌罐2的内腔底部进行搅动,通过搅拌杆10的设置,实现带动可得然胶向上进行输送,提高整体搅拌混合的质量以及均匀性。In summary: it is convenient to stir the bottom of the inner cavity of the stirring tank 2 through the stirring component 5, so as to drive the internal curd rubber to rotate and be stirred. While the curd rubber is being stirred, the two disturbance plates 7 are lifted and lowered inside the stirring tank 2 to disturb and mix the curd rubber, so that the curd rubber at the top and bottom are positioned side rings, thereby improving the overall stirring uniformity and stirring efficiency. Through the setting of the disturbance groove 6, the curd rubber can be diverted and disturbed to improve the disturbance quality. Through the linear array setting of several disturbance grooves 6, it is convenient to improve the diversion efficiency. Through the setting of the lifting cylinder 8, it is convenient to drive the disturbance plate 7 to lift and move. Through the setting of the drive motor 11, the shaft 9 and the stirring rod 10, it is convenient to stir the bottom of the inner cavity of the stirring tank 2. Through the setting of the stirring rod 10, it is possible to drive the curd rubber to be transported upward, thereby improving the overall stirring and mixing quality and uniformity.
以上显示和描述了本实用新型的基本原理、主要特征和本实用新型的优点。本行业的技术人员应该了解,本实用新型不受上述实施例的限制,上述实施例和说明书中描述的只是本实用新型的原理,在不脱离本实用新型精神和范围的前提下本实用新型还会有各种变化和改进,这些变化和改进都落入要求保护的本实用新型的范围内。本实用新型要求的保护范围由所附的权利要求书及其等同物界定。The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and the specification only describe the principles of the utility model. The utility model may have various changes and improvements without departing from the spirit and scope of the utility model. These changes and improvements fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
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