CN221673805U - A dust removal system for ball valve workpiece processing - Google Patents
A dust removal system for ball valve workpiece processing Download PDFInfo
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- CN221673805U CN221673805U CN202323061386.0U CN202323061386U CN221673805U CN 221673805 U CN221673805 U CN 221673805U CN 202323061386 U CN202323061386 U CN 202323061386U CN 221673805 U CN221673805 U CN 221673805U
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Abstract
本实用新型公开了一种球阀工件加工的除尘系统,包括除尘箱,所述除尘箱内部上端安装有过滤装置,位于除尘箱顶端设有集尘装置,所述除尘箱左侧底端通过传输口连通于净化箱,所述净化箱内部右侧设有吸附腔,位于吸附腔内部设有活性炭吸附层,并且活性炭吸附层设有上下两组,在所述净化箱左侧设有净化腔。本实用通过通过在除尘箱内设有过滤装置,抽风机将尘屑吸收到除尘箱内,通过布袋来对尘屑进行过滤处理,过滤之后的气体通过活性炭吸附板来进行吸附,使得气体能够进行净化处理,经过活性炭吸附板吸附之后的气体传输到净化腔内,循环水泵将水分抽取并通过喷淋头喷下,可以对气体进行进一步的净化处理,进而排到空气中,同时也降低了对空气的影响。
The utility model discloses a dust removal system for ball valve workpiece processing, including a dust removal box, a filter device is installed at the upper end of the dust removal box, a dust collecting device is provided at the top of the dust removal box, the bottom left end of the dust removal box is connected to the purification box through a transmission port, an adsorption chamber is provided on the right side of the purification box, an activated carbon adsorption layer is provided inside the adsorption chamber, and the activated carbon adsorption layer is provided in two groups, an upper and lower group, and a purification chamber is provided on the left side of the purification box. The utility model provides a filter device in the dust removal box, and the exhaust fan absorbs dust into the dust removal box, and the dust is filtered by a cloth bag. The gas after filtration is adsorbed by an activated carbon adsorption plate, so that the gas can be purified. The gas adsorbed by the activated carbon adsorption plate is transmitted to the purification chamber, and the circulating water pump extracts water and sprays it down through a sprinkler head, so that the gas can be further purified and discharged into the air, while also reducing the impact on the air.
Description
技术领域Technical Field
本实用新型涉及球阀工件加工的除尘技术领域,具体为一种球阀工件加工的除尘系统。The utility model relates to the technical field of dust removal in ball valve workpiece processing, in particular to a dust removal system in ball valve workpiece processing.
背景技术Background Art
球阀(ball valve在海工和船舶领域应为截止阀),标准GB/T21465-2008《阀门术语》中定义为:启闭件(球体)由阀杆带动,并绕球阀轴线作旋转运动的阀门。亦可用于流体的调节与控制,其中硬密封V型球阀其V型球芯与堆焊硬质合金的金属阀座之间具有很强的剪切力,特别适用于含纤维、微小固体颗料等的介质。而多通球阀在管道上不仅可灵活控制介质的合流、分流、及流向的切换,同时也可关闭任一通道而使另外两个通道相连。本类阀门在管道中一般应当水平安装。球阀分类:气动球阀,电动球阀,手动球阀。Ball valve (ball valve should be a stop valve in the field of marine engineering and ships), is defined in the standard GB/T21465-2008 "Valve Terminology" as: a valve in which the opening and closing part (ball) is driven by the valve stem and rotates around the axis of the ball valve. It can also be used for fluid regulation and control. Among them, the hard-sealed V-type ball valve has a strong shear force between its V-type ball core and the metal valve seat of hard alloy surfacing, which is particularly suitable for media containing fibers, tiny solid particles, etc. The multi-way ball valve can not only flexibly control the confluence, diversion, and flow direction switching of the medium on the pipeline, but also close any channel to connect the other two channels. This type of valve should generally be installed horizontally in the pipeline. Ball valve classification: pneumatic ball valve, electric ball valve, manual ball valve.
现有的工件在进行除尘处理时,大多都是通过布袋除尘的方式来进行除尘,这种除尘方式虽然可以将尘屑进行过滤,但是却不能对尘屑进行净化处理,直接排放到空气中会影响空气的质量,因此,本实用提供一种球阀工件加工的除尘系统用于解决上述问题。When dust is removed from existing workpieces, most of them are removed by bag dust removal. Although this dust removal method can filter dust, it cannot purify the dust. Directly discharging the dust into the air will affect the air quality. Therefore, the present invention provides a dust removal system for ball valve workpiece processing to solve the above problem.
实用新型内容Utility Model Content
本实用新型的目的在于提供一种球阀工件加工的除尘系统,以解决上述背景技术中现有的工件在进行除尘处理时,大多都是通过布袋除尘的方式来进行除尘,这种除尘方式虽然可以将尘屑进行过滤,但是却不能对尘屑进行净化处理,直接排放到空气中会影响空气的质量的问题。The purpose of the utility model is to provide a dust removal system for ball valve workpiece processing to solve the problem that in the above-mentioned background technology, most of the existing workpieces are dusted by bag dust removal. Although this dust removal method can filter the dust, it cannot purify the dust and directly discharge it into the air, which will affect the quality of the air.
为实现上述目的,本实用新型提供如下技术方案:一种球阀工件加工的除尘系统,包括:In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: a dust removal system for ball valve workpiece processing, comprising:
除尘箱,所述除尘箱内部上端安装有过滤装置,位于除尘箱顶端设有集尘装置,所述除尘箱左侧底端通过传输口连通于净化箱,所述净化箱内部右侧设有吸附腔,位于吸附腔内部设有活性炭吸附层,并且活性炭吸附层设有上下两组;A dust removal box, wherein a filter device is installed at the upper end of the dust removal box, a dust collecting device is provided at the top of the dust removal box, the bottom left end of the dust removal box is connected to the purification box through a transmission port, an adsorption chamber is provided on the right side of the purification box, an activated carbon adsorption layer is provided inside the adsorption chamber, and the activated carbon adsorption layer is provided with upper and lower groups;
在所述净化箱左侧设有净化腔,所述吸附腔左侧顶部设有的引风机连通于净化腔右侧顶端的排出管;A purification chamber is provided on the left side of the purification box, and an induced draft fan provided on the top left side of the adsorption chamber is connected to a discharge pipe at the top right side of the purification chamber;
在所述净化箱顶端设有控制盒,并且控制盒内的净化装置延伸至净化腔内,所述净化箱左侧上端设有排气孔。A control box is arranged at the top of the purification box, and a purification device in the control box extends into the purification chamber. An exhaust hole is arranged at the upper left end of the purification box.
优选的,作为本实用新型一种优选的,所述过滤装置包括底板、连接座、安装座和布袋,所述底板底端安装有连接座,并在连接座底端安装有螺纹结构的安装座,位于安装座底部设有布袋。Preferably, as a preferred embodiment of the utility model, the filtering device includes a base plate, a connecting seat, a mounting seat and a cloth bag, the bottom end of the base plate is equipped with a connecting seat, and a mounting seat with a threaded structure is installed at the bottom end of the connecting seat, and a cloth bag is provided at the bottom of the mounting seat.
优选的,作为本实用新型一种优选的,所述集尘装置包括抽风机、机箱、传输管、伸缩管和集尘罩,所述机箱内部嵌入有抽风机,位于机箱上端安装有传输管,所述传输管右端通过伸缩管与集尘罩连接。Preferably, as a preferred embodiment of the utility model, the dust collecting device includes an exhaust fan, a chassis, a transmission pipe, a telescopic tube and a dust hood, the exhaust fan is embedded in the chassis, the transmission pipe is installed at the upper end of the chassis, and the right end of the transmission pipe is connected to the dust hood through the telescopic tube.
优选的,作为本实用新型一种优选的,所述净化装置包括循环水泵、安装头、喷淋头和抽取管,所述循环水泵左端设有的抽取管延伸至净化腔底部,所述安装头安装在净化腔顶端,并在安装头底部设有喷淋头,所述循环水泵通过管道连通于安装头。Preferably, as a preferred embodiment of the utility model, the purification device includes a circulating water pump, a mounting head, a spray head and an extraction pipe, the extraction pipe provided at the left end of the circulating water pump extends to the bottom of the purification chamber, the mounting head is installed at the top of the purification chamber, and a spray head is provided at the bottom of the mounting head, and the circulating water pump is connected to the mounting head through a pipeline.
优选的,作为本实用新型一种优选的,所述除尘箱右侧内壁设有连接环,所述过滤装置底端的绳带连接于连接环上。Preferably, as a preferred embodiment of the present invention, a connecting ring is provided on the right inner wall of the dust removal box, and a rope at the bottom end of the filter device is connected to the connecting ring.
优选的,作为本实用新型一种优选的,所述净化箱前端面设有水位条。Preferably, as a preferred embodiment of the present invention, a water level bar is provided on the front end surface of the purification box.
优选的,作为本实用新型一种优选的,所述净化箱左侧底端设有水阀,并且净化箱同为进水阀和排水阀。Preferably, as a preferred embodiment of the present invention, a water valve is provided at the bottom left side of the purification box, and the purification box also has a water inlet valve and a water outlet valve.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:
1.本实用新型中通过在除尘箱内设有过滤装置,抽风机将尘屑吸收到除尘箱内,通过布袋来对尘屑进行过滤处理,过滤之后的气体通过活性炭吸附板来进行吸附,使得气体能够进行净化处理。1. In the utility model, a filter device is provided in the dust removal box, and the exhaust fan absorbs the dust into the dust removal box, and the dust is filtered through a cloth bag. The filtered gas is adsorbed by an activated carbon adsorption plate, so that the gas can be purified.
2.本实用新型中经过活性炭吸附板吸附之后的气体传输到净化腔内,循环水泵将水分抽取并通过喷淋头喷下,可以对气体进行进一步的净化处理,进而排到空气中,同时也降低了对空气的影响。2. In the utility model, the gas adsorbed by the activated carbon adsorption plate is transmitted to the purification chamber, and the circulating water pump extracts the water and sprays it through the sprinkler head, so that the gas can be further purified and then discharged into the air, while also reducing the impact on the air.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型的整体内部结构示意图;FIG1 is a schematic diagram of the overall internal structure of the utility model;
图2为本实用新型的过滤装置分解结构示意图。FIG. 2 is a schematic diagram of the exploded structure of the filter device of the present invention.
图中:1、除尘箱;2、过滤装置;21、底板;22、连接座;23、安装座;24、布袋;3、集尘装置;31、抽风机;32、机箱;33、传输管;34、伸缩管;35、集尘罩;4、连接环;5、净化箱;6、吸附腔;7、传输口;8、活性炭吸附板;9、引风机;10、排出管;11、净化腔;12、控制盒;13、净化装置;1301、循环水泵;1302、安装头;1303、喷淋头;1304、抽取管;14、水阀。In the figure: 1. dust removal box; 2. filtering device; 21. bottom plate; 22. connecting seat; 23. mounting seat; 24. cloth bag; 3. dust collecting device; 31. exhaust fan; 32. chassis; 33. transmission pipe; 34. telescopic pipe; 35. dust collecting hood; 4. connecting ring; 5. purification box; 6. adsorption chamber; 7. transmission port; 8. activated carbon adsorption plate; 9. induced draft fan; 10. discharge pipe; 11. purification chamber; 12. control box; 13. purification device; 1301. circulating water pump; 1302. mounting head; 1303. spray head; 1304. extraction pipe; 14. water valve.
具体实施方式DETAILED DESCRIPTION
为了使本实用新型的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本实用新型进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本实用新型,并不用于限定本实用新型。In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.
在本实用新型的描述中,需要理解的是,术语“长度”、“宽度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。此外,在本实用新型的描述中,此外,“第一”、“第二”、“第三”、“第四”仅用于描述目的,而不能理解为指示或者暗示相对重要性。In the description of the present invention, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, in the description of the present invention, "first", "second", "third", and "fourth" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.
本实用新型的描述中,还需要说明的是,除非另有明确的规定和限制,术语“设置”、“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接,可以是机械连接,也可以是电连接,可以是直接连接,也可以是通过中间媒介相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本实用新型中的具体含义“多个”的含义是两个或两个以上,除非另有明确具体的限定,都属于本实用新型保护的范围。In the description of the present utility model, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connected", and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection. It can be a mechanical connection or an electrical connection. It can be a direct connection or a connection through an intermediate medium. It can be a connection between the two components. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances. The meaning of "multiple" in the present utility model is two or more, and unless otherwise clearly and specifically limited, they all fall within the scope of protection of the present utility model.
实施例1:如图1-2,本实用新型提供一种技术方案:包括:Embodiment 1: As shown in Figure 1-2, the utility model provides a technical solution: including:
除尘箱1,除尘箱1内部上端安装有过滤装置2,位于除尘箱1顶端设有集尘装置3,除尘箱1左侧底端通过传输口7连通于净化箱5,净化箱5内部右侧设有吸附腔6,位于吸附腔6内部设有活性炭吸附层8,并且活性炭吸附层8设有上下两组;A dust removal box 1, a filter device 2 is installed at the upper end of the dust removal box 1, a dust collecting device 3 is provided at the top of the dust removal box 1, the bottom left end of the dust removal box 1 is connected to the purification box 5 through a transmission port 7, an adsorption chamber 6 is provided on the right side of the purification box 5, an activated carbon adsorption layer 8 is provided inside the adsorption chamber 6, and the activated carbon adsorption layer 8 is provided with two groups, upper and lower;
在净化箱5左侧设有净化腔11,吸附腔6左侧顶部设有的引风机9连通于净化腔11右侧顶端的排出管10;A purification chamber 11 is provided on the left side of the purification box 5, and an induced draft fan 9 provided on the top left side of the adsorption chamber 6 is connected to a discharge pipe 10 at the top right side of the purification chamber 11;
在净化箱5顶端设有控制盒12,并且控制盒12内的净化装置13延伸至净化腔11内,净化箱5左侧上端设有排气孔。A control box 12 is provided at the top of the purification box 5 , and a purification device 13 in the control box 12 extends into the purification chamber 11 . An exhaust hole is provided at the upper left end of the purification box 5 .
过滤装置2包括底板21、连接座22、安装座23和布袋24,底板21底端安装有连接座22,并在连接座22底端安装有螺纹结构的安装座23,位于安装座23底部设有布袋24。The filtering device 2 includes a bottom plate 21, a connecting seat 22, a mounting seat 23 and a cloth bag 24. The bottom end of the bottom plate 21 is equipped with a connecting seat 22, and a mounting seat 23 with a threaded structure is installed at the bottom end of the connecting seat 22. A cloth bag 24 is provided at the bottom of the mounting seat 23.
集尘装置3包括抽风机31、机箱32、传输管33、伸缩管34和集尘罩35,机箱32内部嵌入有抽风机31,位于机箱32上端安装有传输管33,传输管33右端通过伸缩管34与集尘罩35连接。The dust collecting device 3 includes an exhaust fan 31, a chassis 32, a transmission pipe 33, a telescopic pipe 34 and a dust collecting hood 35. The exhaust fan 31 is embedded in the chassis 32, and the transmission pipe 33 is installed at the upper end of the chassis 32. The right end of the transmission pipe 33 is connected to the dust collecting hood 35 through the telescopic pipe 34.
除尘箱1右侧内壁设有连接环4,过滤装置2底端的绳带连接于连接环4上。A connecting ring 4 is provided on the right inner wall of the dust removal box 1 , and a rope belt at the bottom end of the filter device 2 is connected to the connecting ring 4 .
本实施例中是为了通过对伸缩管的调节,使得集尘罩调整到工件加工位置处,然后通过过滤装置来对尘屑进行过滤处理。In this embodiment, the purpose is to adjust the dust collecting hood to the workpiece processing position by adjusting the telescopic tube, and then filter the dust through the filtering device.
实施例2:如图1,本实用新型提供一种技术方案:包括:Embodiment 2: As shown in FIG. 1 , the utility model provides a technical solution: comprising:
除尘箱1,除尘箱1内部上端安装有过滤装置2,位于除尘箱1顶端设有集尘装置3,除尘箱1左侧底端通过传输口7连通于净化箱5,净化箱5内部右侧设有吸附腔6,位于吸附腔6内部设有活性炭吸附层8,并且活性炭吸附层8设有上下两组;A dust removal box 1, a filter device 2 is installed at the upper end of the dust removal box 1, a dust collecting device 3 is provided at the top of the dust removal box 1, the bottom left end of the dust removal box 1 is connected to the purification box 5 through a transmission port 7, an adsorption chamber 6 is provided on the right side of the purification box 5, an activated carbon adsorption layer 8 is provided inside the adsorption chamber 6, and the activated carbon adsorption layer 8 is provided with two groups, upper and lower;
在净化箱5左侧设有净化腔11,吸附腔6左侧顶部设有的引风机9连通于净化腔11右侧顶端的排出管10;A purification chamber 11 is provided on the left side of the purification box 5, and an induced draft fan 9 provided on the top left side of the adsorption chamber 6 is connected to a discharge pipe 10 at the top right side of the purification chamber 11;
在净化箱5顶端设有控制盒12,并且控制盒12内的净化装置13延伸至净化腔11内,净化箱5左侧上端设有排气孔。A control box 12 is provided at the top of the purification box 5 , and a purification device 13 in the control box 12 extends into the purification chamber 11 . An exhaust hole is provided at the upper left end of the purification box 5 .
净化装置13包括循环水泵1301、安装头1302、喷淋头1303和抽取管1304,循环水泵1301左端设有的抽取管1304延伸至净化腔11底部,安装头1302安装在净化腔11顶端,并在安装头1302底部设有喷淋头1303,循环水泵1301通过管道连通于安装头1302。The purification device 13 includes a circulating water pump 1301, a mounting head 1302, a spray head 1303 and an extraction pipe 1304. The extraction pipe 1304 provided at the left end of the circulating water pump 1301 extends to the bottom of the purification chamber 11. The mounting head 1302 is installed at the top of the purification chamber 11, and a spray head 1303 is provided at the bottom of the mounting head 1302. The circulating water pump 1301 is connected to the mounting head 1302 through a pipeline.
净化箱5前端面设有水位条。The front end surface of the purification box 5 is provided with a water level bar.
净化箱5左侧底端设有水阀14,并且净化箱5同为进水阀和排水阀。A water valve 14 is provided at the bottom left side of the purification box 5, and the purification box 5 also serves as a water inlet valve and a water discharge valve.
本实施例中是为了通过对循环水泵的使用,使得水分通过喷淋头喷下对气体进行净化处理。In this embodiment, a circulating water pump is used to spray water through the spray head to purify the gas.
使用时,根据工件的加工位置需求来对伸缩管34进行调节,抽风机31工作将打磨工件所产生的尘屑进行吸收,然后传输到除尘箱1内,通过布袋24进行过滤处理,过滤之后的气体传输到吸附腔6内,通过活性炭吸附板8对气体进行吸附净化处理,气体通过引风机9的作用传输到净化腔11内,循环水泵1301将水分抽取并传输到安装头1302内,通过喷淋头1303喷下,进而对气体进行净化处理。When in use, the telescopic tube 34 is adjusted according to the processing position requirements of the workpiece. The exhaust fan 31 absorbs the dust generated by grinding the workpiece, and then transmits it to the dust removal box 1, and filters it through the cloth bag 24. The filtered gas is transmitted to the adsorption chamber 6, and the gas is adsorbed and purified by the activated carbon adsorption plate 8. The gas is transmitted to the purification chamber 11 through the action of the induced draft fan 9, and the circulating water pump 1301 extracts water and transmits it to the installation head 1302, and sprays it through the spray head 1303 to purify the gas.
对于本领域技术人员而言,显然本实用新型不限于上述示范性实施例的细节,而且在不背离本实用新型的精神或基本特征的情况下,能够以其他的具体形式实现本实用新型。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本实用新型的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本实用新型内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims are included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
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