CN221673660U - Efficient kitchen garbage three-phase separator - Google Patents
Efficient kitchen garbage three-phase separator Download PDFInfo
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- CN221673660U CN221673660U CN202420462040.7U CN202420462040U CN221673660U CN 221673660 U CN221673660 U CN 221673660U CN 202420462040 U CN202420462040 U CN 202420462040U CN 221673660 U CN221673660 U CN 221673660U
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- 239000007787 solid Substances 0.000 claims abstract description 19
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 16
- 230000002093 peripheral effect Effects 0.000 claims abstract description 12
- 238000005485 electric heating Methods 0.000 claims abstract description 10
- 239000010794 food waste Substances 0.000 claims description 18
- 239000007788 liquid Substances 0.000 claims description 16
- 239000010865 sewage Substances 0.000 claims description 10
- 239000003921 oil Substances 0.000 abstract description 26
- 239000010806 kitchen waste Substances 0.000 abstract description 12
- 230000000694 effects Effects 0.000 abstract description 5
- 239000003925 fat Substances 0.000 abstract description 5
- 238000005191 phase separation Methods 0.000 abstract description 5
- 238000012423 maintenance Methods 0.000 abstract description 4
- 238000000926 separation method Methods 0.000 description 10
- 235000019737 Animal fat Nutrition 0.000 description 9
- 239000012535 impurity Substances 0.000 description 8
- 239000004519 grease Substances 0.000 description 5
- 239000002184 metal Substances 0.000 description 5
- 235000019197 fats Nutrition 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000010791 domestic waste Substances 0.000 description 1
- 239000000284 extract Substances 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
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Abstract
本实用新型涉及一种高效的餐厨垃圾三相分离器，包括分离器壳体、过滤组件、卸料管道、水平螺旋输送器和吸油组件，其技术要点是：过滤组件由环形刮板、设于环形刮板内侧的过滤板组成，环形刮板外周面与分离器壳体内周壁滑动连接，分离器壳体顶部对称设有两个电动伸缩杆，电动伸缩杆的伸缩部穿过分离器壳体后与环形刮板上表面连接固定，吸油组件由吸油机、与吸油机的进油口连接的伸缩软管组成，伸缩软管下端依次穿过分离器壳体和过滤板并与过滤板连接固定，分离器壳体顶部设有与伸缩软管对应的导向孔，分离器壳体的内周壁上嵌装有电加热板。该实用新型避免了冬季或温度较低地区动物油脂分离困难，保证油、水、固三相分离效果，同时方便维护。
The utility model relates to an efficient three-phase separator for kitchen waste, comprising a separator housing, a filter assembly, a discharge pipe, a horizontal screw conveyor and an oil suction assembly, and the technical key points are: the filter assembly is composed of an annular scraper and a filter plate arranged inside the annular scraper, the outer peripheral surface of the annular scraper is slidably connected to the inner peripheral wall of the separator housing, two electric telescopic rods are symmetrically arranged on the top of the separator housing, the telescopic part of the electric telescopic rod passes through the separator housing and is connected and fixed to the upper surface of the annular scraper, the oil suction assembly is composed of an oil suction machine and a telescopic hose connected to the oil inlet of the oil suction machine, the lower end of the telescopic hose passes through the separator housing and the filter plate in turn and is connected and fixed to the filter plate, the top of the separator housing is provided with a guide hole corresponding to the telescopic hose, and an electric heating plate is embedded on the inner peripheral wall of the separator housing. The utility model avoids the difficulty of separating animal fats and oils in winter or in areas with low temperatures, ensures the three-phase separation effect of oil, water and solid, and is convenient for maintenance.
Description
技术领域Technical Field
本实用新型涉及生活垃圾处理技术领域，尤其涉及一种高效的餐厨垃圾三相分离器。The utility model relates to the technical field of domestic waste treatment, in particular to an efficient three-phase separator for kitchen waste.
背景技术Background Art
CN 205873957 U公开了一种餐厨垃圾分离装置，其包括输送器、三相分离器和油脂分离装置，其中，三相分离器位于输送器上方，三相分离器的下端通过设置的下料通道与输送器的输送管道连接，油脂分离装置安装在三相分离器上。使用时，先将餐厨垃圾放置于三相分离器中，再将金属过滤板安放在三相分离器中径向环形凸边上，用于隔离固体杂质，经静置一段时间后，餐厨垃圾出现分层，油脂分离装置抽取上层的油脂，剩余的污水和固体杂质流入输送器中，通过输送器使得固态杂质和污水分离，从而实现对餐厨垃圾中固体杂质、污水和油脂的分离。但使用时仍存在如下问题：1、金属过滤板放置在三相分离器的内部，以实现餐厨垃圾的固液分离，但餐厨垃圾中往往会掺杂有动物油脂，在冬季或温度较低地区，动物油脂容易凝固在金属过滤板表面，减小过滤孔孔径，甚至堵塞过滤孔，不利于动物油脂分离；2、金属过滤板位于三相分离器的内部，不便于将金属过滤板从三相分离器的内部取出，不方便维护。CN 205873957 U discloses a kitchen waste separation device, which includes a conveyor, a three-phase separator and a grease separation device, wherein the three-phase separator is located above the conveyor, the lower end of the three-phase separator is connected to the conveying pipeline of the conveyor through a set feeding channel, and the grease separation device is installed on the three-phase separator. When in use, the kitchen waste is first placed in the three-phase separator, and then a metal filter plate is placed on the radial annular convex edge in the three-phase separator to isolate solid impurities. After standing for a period of time, the kitchen waste is layered, and the grease separation device extracts the grease in the upper layer, and the remaining sewage and solid impurities flow into the conveyor, and the solid impurities and sewage are separated by the conveyor, thereby realizing the separation of solid impurities, sewage and grease in the kitchen waste. However, the following problems still exist during use: 1. The metal filter plate is placed inside the three-phase separator to achieve solid-liquid separation of food waste, but food waste is often mixed with animal fats. In winter or in areas with lower temperatures, animal fats are easy to solidify on the surface of the metal filter plate, reducing the aperture of the filter holes or even clogging the filter holes, which is not conducive to the separation of animal fats; 2. The metal filter plate is located inside the three-phase separator, which makes it inconvenient to remove the metal filter plate from the inside of the three-phase separator and inconvenient for maintenance.
实用新型内容Utility Model Content
本实用新型的目的是为了提供一种解决上述问题的高效的餐厨垃圾三相分离器，结构合理、使用可靠，避免冬季或温度较低地区动物油脂分离困难，保证油、水、固三相分离效果，同时方便维护。The purpose of the utility model is to provide an efficient three-phase separator for kitchen waste that solves the above-mentioned problems, has a reasonable structure, is reliable to use, avoids the difficulty of separating animal fats in winter or in areas with low temperatures, ensures the three-phase separation effect of oil, water and solid, and is convenient for maintenance.
本实用新型的技术方案是：The technical solution of the utility model is:
一种高效的餐厨垃圾三相分离器，包括分离器壳体、设于分离器壳体中的过滤组件、设于分离器壳体底部的卸料管道、与卸料管道下端连接的水平螺旋输送器、设于分离器壳体顶部的吸油组件，其技术要点是：所述过滤组件由环形刮板、设于环形刮板内侧的过滤板组成，所述环形刮板外周面与分离器壳体内周壁滑动连接，所述分离器壳体顶部对称设有两个电动伸缩杆，所述电动伸缩杆的伸缩部穿过分离器壳体后与环形刮板上表面连接固定，所述吸油组件由吸油机、与吸油机的进油口连接的伸缩软管组成，所述伸缩软管下端依次穿过分离器壳体和过滤板并与过滤板连接固定，所述分离器壳体顶部设有与伸缩软管对应的导向孔，分离器壳体的内周壁上嵌装有电加热板。The invention discloses an efficient three-phase separator for kitchen waste, comprising a separator shell, a filter assembly arranged in the separator shell, a discharge pipe arranged at the bottom of the separator shell, a horizontal screw conveyor connected to the lower end of the discharge pipe, and an oil suction assembly arranged at the top of the separator shell. The technical key points are as follows: the filter assembly consists of an annular scraper and a filter plate arranged inside the annular scraper, the outer peripheral surface of the annular scraper is slidably connected to the inner peripheral wall of the separator shell, two electric telescopic rods are symmetrically arranged on the top of the separator shell, the telescopic part of the electric telescopic rod passes through the separator shell and is connected and fixed to the upper surface of the annular scraper, the oil suction assembly consists of an oil suction machine and a telescopic hose connected to the oil inlet of the oil suction machine, the lower end of the telescopic hose passes through the separator shell and the filter plate in turn and is connected and fixed to the filter plate, the top of the separator shell is provided with a guide hole corresponding to the telescopic hose, and an electric heating plate is embedded on the inner peripheral wall of the separator shell.
上述的高效的餐厨垃圾三相分离器，所述分离器壳体上部侧壁上设有进料管，所述卸料管道上设有卸料阀，所述分离器壳体一侧设有观察窗，通过观察窗可以便捷的查看三相分离器内部餐厨垃圾分离状况。The above-mentioned efficient three-phase separator for food waste has a feed pipe on the upper side wall of the separator shell, a discharge pipe is provided with a discharge valve, and an observation window is provided on one side of the separator shell, through which the food waste separation status inside the three-phase separator can be conveniently checked.
上述的高效的餐厨垃圾三相分离器，所述水平螺旋输送器的外壳底部对应进料侧设有滤水板，水平螺旋输送器的外壳下方连接有集液斗，所述集液斗顶部利用滤水板与水平螺旋输送器连通，集液斗下端设有排液口。The above-mentioned efficient three-phase separator for food waste is provided with a water filter plate at the bottom of the shell of the horizontal screw conveyor corresponding to the feed side, and a liquid collecting hopper is connected to the bottom of the shell of the horizontal screw conveyor. The top of the liquid collecting hopper is connected to the horizontal screw conveyor by the water filter plate, and a drain port is provided at the lower end of the liquid collecting hopper.
上述的高效的餐厨垃圾三相分离器，所述水平螺旋输送器尾部下表面开设有固体介质下料口，固体介质下料口处连接有排污管。In the above-mentioned efficient three-phase separator for food waste, a solid medium discharge port is provided on the lower surface of the tail of the horizontal screw conveyor, and a sewage discharge pipe is connected to the solid medium discharge port.
上述的高效的餐厨垃圾三相分离器，所述分离器壳体外侧壁上部固定有控制面板，所述控制面板分别与水平螺旋输送器、电动伸缩杆、吸油机和电加热板电连。The above-mentioned efficient three-phase separator for food waste has a control panel fixed on the upper part of the outer side wall of the separator shell, and the control panel is electrically connected to the horizontal screw conveyor, the electric telescopic rod, the oil suction machine and the electric heating plate respectively.
本实用新型的有益效果是：The beneficial effects of the utility model are:
1、通过设置电加热板，可以对分离器壳体及其内部的餐厨垃圾加热，使餐厨垃圾中的动物油脂融化，避免了动物油脂凝固于过滤板及分离器壳体内壁，保证过滤孔通畅，从而保证对动物油脂的过滤效果，有利于在冬季或温度较低地区利用吸油机吸收分离动物油脂，避免动物油脂分离困难，保证油、水、固三相分离效果。1. By setting up an electric heating plate, the separator shell and the food waste inside it can be heated to melt the animal fat in the food waste, avoiding the animal fat solidification on the filter plate and the inner wall of the separator shell, ensuring the unobstructed filter holes, thereby ensuring the filtering effect of the animal fat, which is conducive to using the oil suction machine to absorb and separate the animal fat in winter or in areas with low temperatures, avoiding the difficulty of separating the animal fat, and ensuring the three-phase separation effect of oil, water and solid.
2、需要清理分离器壳体内壁时，通过电动伸缩杆带动过滤组件的刮板向下移动，通过刮板将粘附在分离器壳体内壁上的杂质刮除，便于维护。清理完成后，通过电动伸缩杆还可便捷的使刮板复位。2. When the inner wall of the separator housing needs to be cleaned, the scraper of the filter assembly is driven downward by the electric telescopic rod, and the impurities adhering to the inner wall of the separator housing are scraped off by the scraper, which is convenient for maintenance. After cleaning, the scraper can be easily reset by the electric telescopic rod.
3、水平螺旋输送器利用滤水板将污水与固体杂质分离，保证油、水、固三相分离效果。3. The horizontal screw conveyor uses a water filter plate to separate sewage from solid impurities to ensure the three-phase separation effect of oil, water and solid.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是本实用新型的外部结构示意图；Fig. 1 is a schematic diagram of the external structure of the utility model;
图2是本实用新型的内部结构示意图；FIG2 is a schematic diagram of the internal structure of the utility model;
图3是电动伸缩杆和过滤组件的组装图。FIG. 3 is an assembly diagram of the electric telescopic rod and the filter assembly.
图中：1.吸油机、2.控制面板、3.观察窗、4.卸料阀、5.水平螺旋输送器、6.集液斗、7.卸料管道、8.分离器壳体、9.电动伸缩杆、10.排污管、11.伸缩软管、12.环形刮板、13.进料管、14.电加热板、15.固体介质下料口、16.滤水板、17.过滤板。In the figure: 1. oil suction machine, 2. control panel, 3. observation window, 4. discharge valve, 5. horizontal screw conveyor, 6. liquid collecting hopper, 7. discharge pipeline, 8. separator shell, 9. electric telescopic rod, 10. sewage pipe, 11. telescopic hose, 12. annular scraper, 13. feed pipe, 14. electric heating plate, 15. solid medium discharge port, 16. water filter plate, 17. filter plate.
具体实施方式DETAILED DESCRIPTION
如图1-图3所示，该高效的餐厨垃圾三相分离器，包括分离器壳体8、设于分离器壳体8中的过滤组件、设于分离器壳体8底部的卸料管道7、与卸料管道7下端连接的水平螺旋输送器5、设于分离器壳体8顶部的吸油组件。As shown in Figures 1 to 3, the efficient three-phase separator for food waste includes a separator shell 8, a filter assembly arranged in the separator shell 8, a discharge pipe 7 arranged at the bottom of the separator shell 8, a horizontal screw conveyor 5 connected to the lower end of the discharge pipe 7, and an oil absorption assembly arranged at the top of the separator shell 8.
其中，所述过滤组件由环形刮板12、设于环形刮板12内侧的过滤板17组成。所述环形刮板12外周面与分离器壳体8内周壁滑动连接，所述分离器壳体8顶部对称设有两个电动伸缩杆9，所述电动伸缩杆9的伸缩部穿过分离器壳体8后与环形刮板12上表面连接固定。所述吸油组件由吸油机1、与吸油机1的进油口连接的伸缩软管11组成，所述伸缩软管11下端依次穿过分离器壳体8和过滤板17并与过滤板17连接固定，所述分离器8壳体顶部设有与伸缩软管11对应的导向孔，分离器壳体8的内周壁上嵌装有电加热板14。The filter assembly is composed of an annular scraper 12 and a filter plate 17 disposed inside the annular scraper 12. The outer peripheral surface of the annular scraper 12 is slidably connected to the inner peripheral wall of the separator housing 8. Two electric telescopic rods 9 are symmetrically arranged on the top of the separator housing 8. The telescopic parts of the electric telescopic rods 9 pass through the separator housing 8 and are connected and fixed to the upper surface of the annular scraper 12. The oil suction assembly is composed of an oil suction machine 1 and a telescopic hose 11 connected to the oil inlet of the oil suction machine 1. The lower end of the telescopic hose 11 passes through the separator housing 8 and the filter plate 17 in turn and is connected and fixed to the filter plate 17. A guide hole corresponding to the telescopic hose 11 is arranged on the top of the separator 8 housing, and an electric heating plate 14 is embedded on the inner peripheral wall of the separator housing 8.
本实施例中，所述分离器壳体8上部侧壁上设有进料管13，所述卸料管道7上设有卸料阀4，所述分离器壳体8一侧设有观察窗3，通过观察窗3可以便捷的查看三相分离器内部餐厨垃圾分离状况。In this embodiment, a feed pipe 13 is provided on the upper side wall of the separator shell 8, a discharge valve 4 is provided on the discharge pipe 7, and an observation window 3 is provided on one side of the separator shell 8, through which the separation status of food waste inside the three-phase separator can be easily checked.
所述水平螺旋输送器5的外壳底部对应进料侧设有滤水板16，水平螺旋输送器5的外壳下方连接有集液斗6，所述集液斗6顶部利用滤水板16与水平螺旋输送器5连通，集液斗6下端设有排液口。所述水平螺旋输送器5尾部下表面开设有固体介质下料口15，固体介质下料口15处连接有排污管10。The bottom of the shell of the horizontal screw conveyor 5 is provided with a water filter plate 16 corresponding to the feeding side, and a liquid collecting hopper 6 is connected to the lower part of the shell of the horizontal screw conveyor 5. The top of the liquid collecting hopper 6 is connected to the horizontal screw conveyor 5 through the water filter plate 16, and a liquid discharge port is provided at the lower end of the liquid collecting hopper 6. A solid medium discharge port 15 is opened on the lower surface of the tail of the horizontal screw conveyor 5, and a sewage discharge pipe 10 is connected to the solid medium discharge port 15.
所述分离器壳体8外侧壁上部固定有控制面板2，所述控制面板2分别与水平螺旋输送器5、电动伸缩杆9、吸油机1和电加热板14电连。A control panel 2 is fixed to the upper part of the outer side wall of the separator housing 8 , and the control panel 2 is electrically connected to the horizontal screw conveyor 5 , the electric telescopic rod 9 , the oil suction machine 1 and the electric heating plate 14 .
工作原理：Working principle:
本装置在对餐厨垃圾进行固液分离之前，通过电加热板14预热，餐厨垃圾进入到分离器壳体8中后，使餐厨垃圾中的动物油脂被快速融化而与水、固分离，在静置设定时间后，电动伸缩杆9带动过滤组件下行，同时带动吸油组件的伸缩软管11下行，使与动物油脂层接触，利用吸油机1将动物油脂吸收出去，达到分离动物油脂的目的。Before the solid-liquid separation of the kitchen waste, the device preheats the kitchen waste through the electric heating plate 14. After the kitchen waste enters the separator housing 8, the animal fat in the kitchen waste is quickly melted and separated from the water and solid. After standing for a set time, the electric telescopic rod 9 drives the filter assembly downward, and at the same time drives the telescopic hose 11 of the oil suction assembly downward to contact the animal fat layer, and the oil suction machine 1 is used to absorb the animal fat, so as to achieve the purpose of separating the animal fat.
在抽取完成后，打开卸料阀4，使餐厨垃圾中的水等液体部分及固体杂质进入到水平螺旋输送器5中，在此过程中，水等液体部分通过滤水板16落入到集液斗6中，以被集中输送向污水池，而剩余的固体杂质部分通过水平螺旋输送器5末端的排污管10排出，最终实现餐厨垃圾的三相分离。After the extraction is completed, the discharge valve 4 is opened to allow the liquid part such as water and the solid impurities in the food waste to enter the horizontal screw conveyor 5. During this process, the liquid part such as water falls into the liquid collecting hopper 6 through the water filter plate 16 to be concentratedly transported to the sewage pool, while the remaining solid impurities are discharged through the sewage pipe 10 at the end of the horizontal screw conveyor 5, finally realizing the three-phase separation of the food waste.
以上对本实用新型的实施例进行了详细说明，但所述内容仅为本实用新型的较佳实施例，不能被认为用于限定本实用新型的实施范围。凡依本实用新型创造范围所作的均等变化与改进等，均应仍归属于本专利涵盖范围之内。The above is a detailed description of the embodiments of the utility model, but the above contents are only preferred embodiments of the utility model and cannot be considered to limit the scope of implementation of the utility model. All equivalent changes and improvements made within the scope of the invention of the utility model should still fall within the scope of this patent.
Claims (5)
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