CN221669709U - Wire plugging mechanism for flat wire motor - Google Patents
Wire plugging mechanism for flat wire motor Download PDFInfo
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- CN221669709U CN221669709U CN202323587584.0U CN202323587584U CN221669709U CN 221669709 U CN221669709 U CN 221669709U CN 202323587584 U CN202323587584 U CN 202323587584U CN 221669709 U CN221669709 U CN 221669709U
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- 238000003780 insertion Methods 0.000 claims description 14
- 230000037431 insertion Effects 0.000 claims description 14
- 238000004804 winding Methods 0.000 abstract description 18
- 238000003825 pressing Methods 0.000 abstract description 7
- 238000009434 installation Methods 0.000 abstract description 5
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 6
- 238000010586 diagram Methods 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 4
- 238000005457 optimization Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 238000013475 authorization Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
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Abstract
Description
技术领域Technical Field
本实用新型涉及扁线电机技术领域,具体是一种用于扁线电机的插线机构。The utility model relates to the technical field of flat wire motors, in particular to a wire insertion mechanism for flat wire motors.
背景技术Background Art
扁线电机是指电机定子采用扁线绕组替代原先的圆线绕组,同时根据扁线绕组的特殊结构配备独特的定转子结构优化、冷却方案优化与控制优化等技术的总称,在扁线电机生产时离不开插线机构的使用,插线机构是一种用于将导线插入扁线圈的机械设备。Flat wire motor refers to a motor whose stator uses flat wire winding instead of the original round wire winding, and is equipped with unique stator and rotor structure optimization, cooling scheme optimization and control optimization technologies based on the special structure of the flat wire winding. The production of flat wire motors is inseparable from the use of a wire insertion mechanism, which is a mechanical device used to insert wires into flat coils.
中国专利公开了用于扁线电机的插线机构(授权公告号CN219372234U),该专利技术能通过采用上抵线组件、下抵线组件、撑线组件和压固组件自动化的实现了对扁线圈外侧壁上端的抵紧、扁线圈外侧壁下端的抵紧、扁线圈内侧壁的抵紧和对扁线圈的压固,对扁线圈进行限位和插装,提高了插装精准度。A Chinese patent discloses a wire insertion mechanism for a flat wire motor (authorization announcement number CN219372234U). This patented technology can automatically realize the tightening of the upper end of the outer wall of the flat coil, the tightening of the lower end of the outer wall of the flat coil, the tightening of the inner wall of the flat coil and the pressing of the flat coil by adopting an upper wire-resisting assembly, a lower wire-resisting assembly, a wire-supporting assembly and a pressing assembly, thereby limiting and inserting the flat coil and improving the insertion accuracy.
但是,针对该专利来看还是存在不足,该专利虽然可实现插线工作,可由该专利的附图可看出,该专利无法实现扁线电机的绕组线圈快速的定位安装,进而影响后续与扁线电机的铁芯进行对应插线工作。因此,本领域技术人员提供了一种用于扁线电机的插线机构,以解决上述背景技术中提出的问题。However, there are still some shortcomings in this patent. Although this patent can realize the plug-in work, it can be seen from the drawings of this patent that this patent cannot realize the rapid positioning and installation of the winding coil of the flat wire motor, which in turn affects the subsequent corresponding plug-in work with the iron core of the flat wire motor. Therefore, those skilled in the art provide a plug-in mechanism for a flat wire motor to solve the problems raised in the above background technology.
实用新型内容Utility Model Content
本实用新型的目的在于提供一种用于扁线电机的插线机构,以解决上述背景技术中提出的问题。The purpose of the utility model is to provide a wire insertion mechanism for a flat wire motor to solve the problems raised in the above background technology.
为实现上述目的,本实用新型提供如下技术方案:In order to achieve the above purpose, the utility model provides the following technical solutions:
一种用于扁线电机的插线机构,包括底板、对称安装在底板上表面的导向柱、安装在导向柱上端的顶板、安装在导向柱外部的安装套,所述顶板的下方设置有压板,所述底板的上表面设置有滑动底座,所述滑动底座的上表面设置有定位机构,所述定位机构包括开设在滑动底座上表面的移动槽,所述移动槽的内部设置有固定板,所述滑动底座的上表面对称设置有定位板,所述定位板的下表面在移动槽的内部设置有移动块;所述安装套的内侧设置有夹紧机构。A wire insertion mechanism for a flat wire motor comprises a base plate, guide columns symmetrically mounted on the upper surface of the base plate, a top plate mounted on the upper end of the guide columns, and a mounting sleeve mounted on the outside of the guide columns, a pressure plate being arranged below the top plate, a sliding base being arranged on the upper surface of the base plate, a positioning mechanism being arranged on the upper surface of the sliding base, the positioning mechanism comprising a moving groove opened on the upper surface of the sliding base, a fixing plate being arranged inside the moving groove, positioning plates being symmetrically arranged on the upper surface of the sliding base, and a moving block being arranged inside the moving groove on the lower surface of the positioning plate; a clamping mechanism is arranged on the inner side of the mounting sleeve.
作为本实用新型再进一步的方案:所述底板的上表面开设有凹槽,所述凹槽的内部对称设置有气缸,所述气缸的伸缩端连接在滑动底座的下表面。As a further solution of the utility model: a groove is provided on the upper surface of the bottom plate, cylinders are symmetrically arranged inside the groove, and telescopic ends of the cylinders are connected to the lower surface of the sliding base.
作为本实用新型再进一步的方案:所述固定板的两侧对称设置有第一电动伸缩杆,所述第一电动伸缩杆的伸缩端连接在移动块的一侧。As a further solution of the utility model: first electric telescopic rods are symmetrically arranged on both sides of the fixed plate, and the telescopic end of the first electric telescopic rod is connected to one side of the moving block.
作为本实用新型再进一步的方案:所述顶板的下表面对称设置有第二电动伸缩杆,所述压板的上表面安装有固定套,所述第二电动伸缩杆的伸缩端嵌入固定套内部并通过螺丝连接。As a further solution of the utility model: a second electric telescopic rod is symmetrically arranged on the lower surface of the top plate, a fixing sleeve is installed on the upper surface of the pressing plate, and the telescopic end of the second electric telescopic rod is embedded in the fixing sleeve and connected by screws.
作为本实用新型再进一步的方案:所述定位板与移动块呈“T”型设置,且定位板的一侧设置有防滑凸点。As a further solution of the utility model: the positioning plate and the moving block are arranged in a "T" shape, and an anti-slip convex point is arranged on one side of the positioning plate.
作为本实用新型再进一步的方案:所述夹紧机构包括开设在安装套内侧的固定槽,所述固定槽的内部设置有夹紧板,所述夹紧板的外侧设置有防滑层。As a further solution of the utility model: the clamping mechanism includes a fixing groove opened on the inner side of the installation sleeve, a clamping plate is arranged inside the fixing groove, and an anti-slip layer is arranged on the outer side of the clamping plate.
作为本实用新型再进一步的方案:所述固定槽的内部设置有第三电动伸缩杆,所述第三电动伸缩杆的伸缩端连接在夹紧板的后表面中间位置处。As a further solution of the utility model: a third electric telescopic rod is arranged inside the fixing groove, and the telescopic end of the third electric telescopic rod is connected to the middle position of the rear surface of the clamping plate.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:
1、一种用于扁线电机的插线机构,通过定位机构的设置,这样在固定板两侧的第一电动伸缩杆工作,这样会使得移动块在移动槽的内部移动,并使得两个定位板之间的距离减小,使得对放置在滑动底座上的扁线电机铁芯定位,从而便于后续绕组线圈与铁芯定位快速插线,有效的提高其工作效率。1. A plug-in mechanism for a flat wire motor. Through the setting of a positioning mechanism, the first electric telescopic rods on both sides of the fixed plate work, which makes the moving block move inside the moving groove and reduces the distance between the two positioning plates, so that the flat wire motor core placed on the sliding base is positioned, thereby facilitating the subsequent positioning of the winding coil and the core for quick plug-in, effectively improving its working efficiency.
2、一种用于扁线电机的插线机构,通过夹紧机构的设置,这样在第二电动伸缩杆的工作时会使得夹紧板向扁线电机铁芯位置移动,从而对扁线电机绕组线圈进行快速定位夹紧,并通过防滑层可提高扁线电机绕组线圈的夹紧效果,这样可便于后续的插线工作。2. A plug-in mechanism for a flat wire motor. By setting a clamping mechanism, when the second electric telescopic rod is working, the clamping plate will move toward the position of the flat wire motor core, so as to quickly position and clamp the winding coil of the flat wire motor. The anti-slip layer can improve the clamping effect of the winding coil of the flat wire motor, which is convenient for subsequent plug-in work.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为一种用于扁线电机的插线机构的结构示意图;FIG1 is a schematic structural diagram of a wire insertion mechanism for a flat wire motor;
图2为一种用于扁线电机的插线机构中定位机构的结构示意图;FIG2 is a schematic structural diagram of a positioning mechanism in a wire insertion mechanism for a flat wire motor;
图3为一种用于扁线电机的插线机构中夹紧机构的结构示意图;FIG3 is a schematic structural diagram of a clamping mechanism in a wire insertion mechanism for a flat wire motor;
图4为一种用于扁线电机的插线机构中气缸的结构示意图。FIG. 4 is a schematic diagram of the structure of a cylinder in a wire insertion mechanism for a flat wire motor.
图中:1、底板;2、滑动底座;21、凹槽;22、气缸;3、定位机构;31、固定板;32、第一电动伸缩杆;33、定位板;34、移动槽;35、移动块;4、安装套;5、顶板;51、第二电动伸缩杆;52、压板;6、导向柱;7、夹紧机构;71、夹紧板;72、防滑层;73、第三电动伸缩杆;74、固定槽。In the figure: 1. bottom plate; 2. sliding base; 21. groove; 22. cylinder; 3. positioning mechanism; 31. fixing plate; 32. first electric telescopic rod; 33. positioning plate; 34. moving groove; 35. moving block; 4. mounting sleeve; 5. top plate; 51. second electric telescopic rod; 52. pressing plate; 6. guide column; 7. clamping mechanism; 71. clamping plate; 72. anti-skid layer; 73. third electric telescopic rod; 74. fixing groove.
具体实施方式DETAILED DESCRIPTION
请参阅图1~4,本实用新型实施例中,一种用于扁线电机的插线机构,包括底板1、对称安装在底板1上表面的导向柱6、安装在导向柱6上端的顶板5、安装在导向柱6外部的安装套4,顶板5的下方设置有压板52,底板1的上表面设置有滑动底座2,滑动底座2的上表面设置有定位机构3,定位机构3包括开设在滑动底座2上表面的移动槽34,移动槽34的内部设置有固定板31,滑动底座2的上表面对称设置有定位板33,定位板33的下表面在移动槽34的内部设置有移动块35;安装套4的内侧设置有夹紧机构7,该设置利用定位机构3可将放置在滑动底座2上的扁线电机的铁芯定位,以便于后续与扁线电机绕组线圈快速的定位插线,同时利用夹紧机构7可对扁线电机绕组线圈快速的夹紧定位,便于使用。Please refer to Figures 1 to 4. In the embodiment of the utility model, a plug-in mechanism for a flat wire motor includes a bottom plate 1, a guide column 6 symmetrically installed on the upper surface of the bottom plate 1, a top plate 5 installed on the upper end of the guide column 6, and a mounting sleeve 4 installed outside the guide column 6. A pressing plate 52 is arranged below the top plate 5. A sliding base 2 is arranged on the upper surface of the bottom plate 1. A positioning mechanism 3 is arranged on the upper surface of the sliding base 2. The positioning mechanism 3 includes a moving groove 34 opened on the upper surface of the sliding base 2, a fixing plate 31 is arranged inside the moving groove 34, a positioning plate 33 is symmetrically arranged on the upper surface of the sliding base 2, and a moving block 35 is arranged inside the moving groove 34 on the lower surface of the positioning plate 33; a clamping mechanism 7 is arranged on the inner side of the mounting sleeve 4, and the positioning mechanism 3 can be used to position the iron core of the flat wire motor placed on the sliding base 2, so as to facilitate the subsequent rapid positioning and plugging of the winding coil of the flat wire motor, and the clamping mechanism 7 can be used to quickly clamp and position the winding coil of the flat wire motor, which is convenient for use.
在图4中:底板1的上表面开设有凹槽21,凹槽21的内部对称设置有气缸22,气缸22的伸缩端连接在滑动底座2的下表面,该设置利用气缸22可将滑动底座2向上移动,进而可便于扁线电机绕组线圈与扁线电机的铁芯定位快速定位安装的目的。In Figure 4: a groove 21 is provided on the upper surface of the base plate 1, and a cylinder 22 is symmetrically arranged inside the groove 21. The telescopic end of the cylinder 22 is connected to the lower surface of the sliding base 2. This arrangement uses the cylinder 22 to move the sliding base 2 upward, thereby facilitating the rapid positioning and installation of the flat wire motor winding coil and the iron core of the flat wire motor.
在图2中:固定板31的两侧对称设置有第一电动伸缩杆32,第一电动伸缩杆32的伸缩端连接在移动块35的一侧,该设置利用第一电动伸缩杆32的工作,这样会使得移动块35在移动槽34的内部移动,进而可调节定位板33的位置来对放置在滑动底座2上的扁线电机的铁芯快速的定位。In Figure 2: the first electric telescopic rods 32 are symmetrically arranged on both sides of the fixed plate 31, and the telescopic ends of the first electric telescopic rods 32 are connected to one side of the moving block 35. This arrangement utilizes the operation of the first electric telescopic rods 32, which will enable the moving block 35 to move inside the moving groove 34, and then the position of the positioning plate 33 can be adjusted to quickly position the iron core of the flat wire motor placed on the sliding base 2.
在图1中:顶板5的下表面对称设置有第二电动伸缩杆51,压板52的上表面安装有固定套,第二电动伸缩杆51的伸缩端嵌入固定套内部并通过螺丝连接,该设置利用第二电动伸缩杆51的工作会使得压板52向下移动,进而看实现将扁线电机绕组线圈与扁线电机的铁芯定位安装。In Figure 1: the lower surface of the top plate 5 is symmetrically provided with a second electric telescopic rod 51, the upper surface of the pressure plate 52 is installed with a fixing sleeve, the telescopic end of the second electric telescopic rod 51 is embedded in the fixing sleeve and connected by screws. This arrangement utilizes the operation of the second electric telescopic rod 51 to move the pressure plate 52 downward, thereby realizing the positioning and installation of the flat wire motor winding coil and the iron core of the flat wire motor.
在图2中:定位板33与移动块35呈“T”型设置,且定位板33的一侧设置有防滑凸点,该设置利用定位板33一侧的防滑凸点可提高对扁线电机的铁芯夹紧效果。In FIG. 2 , the positioning plate 33 and the moving block 35 are arranged in a “T” shape, and one side of the positioning plate 33 is provided with anti-skid protrusions. This arrangement utilizes the anti-skid protrusions on one side of the positioning plate 33 to improve the clamping effect of the iron core of the flat wire motor.
在图1和图3中:夹紧机构7包括开设在安装套4内侧的固定槽74,固定槽74的内部设置有夹紧板71,夹紧板71的外侧设置有防滑层72,固定槽74的内部设置有第三电动伸缩杆73,第三电动伸缩杆73的伸缩端连接在夹紧板71的后表面中间位置处,该设置利用第三电动伸缩杆73的工作,这样会使得夹紧板71向外移动对扁线电机绕组线圈快速的定位夹紧,以便于其后续与扁线电机铁芯进行插线。In Figures 1 and 3: the clamping mechanism 7 includes a fixing groove 74 opened on the inner side of the mounting sleeve 4, a clamping plate 71 is arranged inside the fixing groove 74, an anti-slip layer 72 is arranged on the outer side of the clamping plate 71, a third electric telescopic rod 73 is arranged inside the fixing groove 74, and the telescopic end of the third electric telescopic rod 73 is connected to the middle position of the rear surface of the clamping plate 71. This arrangement utilizes the work of the third electric telescopic rod 73, which will enable the clamping plate 71 to move outward to quickly position and clamp the flat wire motor winding coil, so as to facilitate its subsequent wiring with the flat wire motor core.
本实用新型的工作原理是:本实用新型用于扁线电机的插线机构在使用时,首先将扁线电机铁芯放置到滑动底座2上,并通过启动固定板31两侧的第一电动伸缩杆32的工作,这样会使得移动块35在移动槽34的内部移动,并使得两个定位板33之间的距离减小,从而将放置在滑动底座2上的扁线电机铁芯进行定位,在定位后将扁线电机绕组线圈安装到安装套4中,并通过启动固定槽74内部的第三电动伸缩杆73的工作,进而可使得夹紧板71向扁线电机绕组线圈的位置移动来对扁线电机绕组线圈进行定位,定位后通过启动气缸22工作会使得滑动底座2向上移动,使得扁线电机绕组线圈与扁线电机铁芯对应,此时通过启动第二电动伸缩杆51的工作,这样会使得压板52向下使得将扁线电机绕组线圈安装到扁线电机铁芯内部,实现扁线电机的插线工作。The working principle of the utility model is as follows: when the plug-in mechanism for the flat wire motor of the utility model is used, the flat wire motor core is first placed on the sliding base 2, and the first electric telescopic rod 32 on both sides of the fixed plate 31 is started, so that the moving block 35 moves inside the moving groove 34 and the distance between the two positioning plates 33 is reduced, so that the flat wire motor core placed on the sliding base 2 is positioned, and after positioning, the flat wire motor winding coil is installed in the mounting sleeve 4, and the third electric telescopic rod 73 inside the fixed groove 74 is started, so that the clamping plate 71 can be moved to the position of the flat wire motor winding coil to position the flat wire motor winding coil, and after positioning, the sliding base 2 is moved upward by starting the cylinder 22, so that the flat wire motor winding coil corresponds to the flat wire motor core, and at this time, the second electric telescopic rod 51 is started, so that the pressing plate 52 is moved downward so that the flat wire motor winding coil is installed inside the flat wire motor core, thereby realizing the plug-in work of the flat wire motor.
以上所述的,仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,根据本实用新型的技术方案及其实用新型构思加以等同替换或改变,都应涵盖在本实用新型的保护范围之内。What is described above is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims (7)
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202323587584.0U CN221669709U (en) | 2023-12-27 | 2023-12-27 | Wire plugging mechanism for flat wire motor |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202323587584.0U CN221669709U (en) | 2023-12-27 | 2023-12-27 | Wire plugging mechanism for flat wire motor |
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| CN221669709U true CN221669709U (en) | 2024-09-06 |
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