CN221668845U - A battery string high efficiency typesetting machine - Google Patents
A battery string high efficiency typesetting machine Download PDFInfo
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Abstract
本实用新型公开了一种电池串高效排版机,包括机体,以及固定于机体上的载板进料机构、摆串机构、托举输送机构及电池串进料机构,所述摆串机构上设置有抓取机械手,抓取机械手位于载板进料机构、托举输送机构及电池串进料机构的上方,摆串机构位于载板进料机构的一侧,托举输送机构能够带动载板进料机构上的玻璃载板穿过摆串机构下方后移动至摆串机构的另一侧。本申请通过带动玻璃载板从摆串机构的一侧移动至另一侧的过程中即可实现电池串的摆串,不需要抓取机械手多次往复运动,大幅提高了电池串摆串效率。
The utility model discloses a battery string high-efficiency typesetting machine, including a machine body, and a carrier feeding mechanism, a swinging string mechanism, a lifting and conveying mechanism and a battery string feeding mechanism fixed on the machine body, wherein a grabbing manipulator is arranged on the swinging string mechanism, and the grabbing manipulator is located above the carrier feeding mechanism, the lifting and conveying mechanism and the battery string feeding mechanism, and the swinging string mechanism is located on one side of the carrier feeding mechanism, and the lifting and conveying mechanism can drive the glass carrier on the carrier feeding mechanism to pass under the swinging string mechanism and then move to the other side of the swinging string mechanism. The present application can realize the swinging of the battery string by driving the glass carrier to move from one side of the swinging string mechanism to the other side, and does not require the grabbing manipulator to reciprocate multiple times, thereby greatly improving the swinging efficiency of the battery string.
Description
技术领域Technical Field
本实用新型涉及太阳能电池板生产设备技术领域,尤其涉及一种电池串高效排版机。The utility model relates to the technical field of solar cell panel production equipment, in particular to a high-efficiency typesetting machine for battery strings.
背景技术Background Art
在光伏电池生产过程中,首选需要将多个电池片连接成电池串,然后将电池串在玻璃载板上进行排版,以便于对多个电池串进行连接。如在授权公告号为CN219371052的专利中,公开了一种龙门式电池串排版机,包括龙门架、龙门架上安装有货架、定位平台、排版平台、上料模组及送料模组。上述电池串排版机在使用时,首先由上料模组将电池串移动至定位平台进行定位,定位后由送料模组的吸盘吸附定位平台上的电池串,并将电池串移动至排版平台上。In the production process of photovoltaic cells, it is first necessary to connect multiple battery cells into a battery string, and then layout the battery string on a glass carrier to facilitate the connection of multiple battery strings. For example, in the patent with authorization announcement number CN219371052, a gantry-type battery string layout machine is disclosed, including a gantry, a shelf, a positioning platform, a layout platform, a loading module and a feeding module installed on the gantry. When the above-mentioned battery string layout machine is in use, the loading module first moves the battery string to the positioning platform for positioning. After positioning, the suction cup of the feeding module adsorbs the battery string on the positioning platform and moves the battery string to the layout platform.
但是发明人在实现本发明的过程中,发现现有技术存在如下问题:当需要将多个电池串在排版平台上排版时,需要送料模组在定位平台与排版平台之间多次往复移动,直至多个电池串全部移动至排版平台上,导致电池串的排版效率较低。However, in the process of realizing the present invention, the inventors found that the prior art had the following problems: when multiple battery strings need to be laid out on a layout platform, the feeding module needs to move back and forth between the positioning platform and the layout platform multiple times until all the multiple battery strings are moved onto the layout platform, resulting in low layout efficiency of the battery strings.
实用新型内容Utility Model Content
本实用新型的目的在于提供一种电池串高效排版机,以解决相关技术存在的问题,技术方案如下:The purpose of this utility model is to provide a battery string high-efficiency typesetting machine to solve the problems existing in the related technology. The technical solution is as follows:
一种电池串高效排版机,包括机体,以及固定于机体上的载板进料机构、摆串机构、托举输送机构及电池串进料机构,所述摆串机构上设置有抓取机械手,抓取机械手位于载板进料机构、托举输送机构及电池串进料机构的上方,摆串机构位于载板进料机构的一侧,托举输送机构能够带动载板进料机构上的玻璃载板穿过摆串机构下方后移动至摆串机构的另一侧。A battery string high-efficiency typesetting machine comprises a machine body, and a carrier feeding mechanism, a swinging string mechanism, a lifting and conveying mechanism and a battery string feeding mechanism fixed on the machine body. The swinging string mechanism is provided with a grabbing robot, which is located above the carrier feeding mechanism, the lifting and conveying mechanism and the battery string feeding mechanism. The swinging string mechanism is located on one side of the carrier feeding mechanism. The lifting and conveying mechanism can drive the glass carrier on the carrier feeding mechanism to pass under the swinging string mechanism and then move to the other side of the swinging string mechanism.
在一种实施方式中,所述托举输送机构包括托举输送组件、托举支架及托举驱动组件,托举驱动组件与托举输送组件相连,所述托举驱动组件与托举支架相连,所述托举驱动组件带动所述托举支架上下移动。In one embodiment, the lifting and conveying mechanism includes a lifting and conveying assembly, a lifting bracket and a lifting drive assembly, the lifting drive assembly is connected to the lifting and conveying assembly, the lifting drive assembly is connected to the lifting bracket, and the lifting drive assembly drives the lifting bracket to move up and down.
在一种实施方式中,所述托举输送组件包括托举输送架,以及固定于所述托举输送架上的托举输送驱动件、托举输送滑轨及托举输送移动架,所述托举输送滑轨沿着所述托举输送架的长度方向设置,所述托举输送驱动件与所述托举输送移动架相连,所述托举输送移动架与所述托举输送滑轨相连,所述托举驱动组件固定于所述托举输送移动架相连。In one embodiment, the lifting and conveying assembly includes a lifting and conveying frame, and a lifting and conveying drive member, a lifting and conveying slide rail and a lifting and conveying mobile frame fixed on the lifting and conveying frame, the lifting and conveying slide rail is arranged along the length direction of the lifting and conveying frame, the lifting and conveying drive member is connected to the lifting and conveying mobile frame, the lifting and conveying mobile frame is connected to the lifting and conveying slide rail, and the lifting drive assembly is fixed and connected to the lifting and conveying mobile frame.
在一种实施方式中,所述托举输送驱动件包括伺服电机及滚珠丝杆组件,所述伺服电机与滚珠丝杆组件的丝杆一端相连,所述丝杆的另一端与所述托举输送架转动连接,所述托举输送移动架与所述丝杆相连。In one embodiment, the lifting and conveying drive component includes a servo motor and a ball screw assembly, the servo motor is connected to one end of the screw of the ball screw assembly, the other end of the screw is rotatably connected to the lifting and conveying frame, and the lifting and conveying movable frame is connected to the screw.
在一种实施方式中,所述摆串机构还包括横向移动组件、竖向移动组件及旋转组件,所述竖向移动组件与横向移动组件相连,旋转组件与所述竖向移动组件相连,所述抓取机械手与所述旋转组件相连。In one embodiment, the swing string mechanism also includes a transverse moving component, a vertical moving component and a rotating component, the vertical moving component is connected to the transverse moving component, the rotating component is connected to the vertical moving component, and the grasping robot is connected to the rotating component.
在一种实施方式中,所述抓取机械手包括机械手固定板及多个抓取组件,多个抓取组件沿着机械手固定板的长度方向间隔设置,抓取组件包括抓取固定板及两个抓取吸盘,两个抓取吸盘分别位于抓取固定板的两端。In one embodiment, the grabbing robot includes a robot fixing plate and multiple grabbing components, the multiple grabbing components are arranged at intervals along the length direction of the robot fixing plate, and the grabbing components include a grabbing fixing plate and two grabbing suction cups, and the two grabbing suction cups are respectively located at both ends of the grabbing fixing plate.
在一种实施方式中,载板进料机构上设置有载板放置位,所述机体上还固定有左右归正机构,所述左右归正机构包括左右归正驱动组件及两个左右归正组件,两个左右归正组件分别位于载板放置位的左侧边及右侧边,所述左右归正驱动组件与两个左右归正组件相连,所述左右归正驱动组件带动两个左右归正组件相向或相背移动。In one embodiment, a carrier placement position is provided on the carrier feeding mechanism, and a left-right alignment mechanism is also fixed on the machine body, the left-right alignment mechanism includes a left-right alignment drive assembly and two left-right alignment assemblies, the two left-right alignment assemblies are respectively located on the left side and the right side of the carrier placement position, the left-right alignment drive assembly is connected to the two left-right alignment assemblies, and the left-right alignment drive assembly drives the two left-right alignment assemblies to move toward or away from each other.
在一种实施方式中,所述机体上还固定有前后归正机构,所述前后归正机构包括前后归正驱动组件及两个前后归正组件,两个前后归正组件位于载板放置位的前侧边及后侧边,两个所述前后归正组件与前后归正驱动组件相连,所述前后归正驱动组件带动两个前后归正组件相向或相背移动。In one embodiment, a front-to-back correction mechanism is also fixed on the machine body, and the front-to-back correction mechanism includes a front-to-back correction drive component and two front-to-back correction components. The two front-to-back correction components are located on the front side and the rear side of the carrier placement position. The two front-to-back correction components are connected to the front-to-back correction drive component, and the front-to-back correction drive component drives the two front-to-back correction components to move toward or away from each other.
在一种实施方式中,所述电池串进料机构包括电池串进料移动组件、第一电池串进料组件及第二电池串进料组件,所述电池串进料移动组件与所述第一电池串进料组件相连,所述第二电池串进料组件位于所述第一电池串进料组件的一端,所述第二电池串进料组件位于所述抓取机械手的下方。In one embodiment, the battery string feeding mechanism includes a battery string feeding moving assembly, a first battery string feeding assembly and a second battery string feeding assembly, the battery string feeding moving assembly is connected to the first battery string feeding assembly, the second battery string feeding assembly is located at one end of the first battery string feeding assembly, and the second battery string feeding assembly is located below the grasping robot.
在一种实施方式中,所述机体上还固定有载板移出机构,所述载板进料机构与所述载板移出机构分别位于摆串机构的相反的两侧,所述托举输送机构将所述玻璃载板输送至所述载板移出机构。In one embodiment, a carrier plate removing mechanism is also fixed on the machine body, the carrier plate feeding mechanism and the carrier plate removing mechanism are respectively located on opposite sides of the swinging string mechanism, and the lifting and conveying mechanism conveys the glass carrier plate to the carrier plate removing mechanism.
上述技术方案中的优点或有效效果至少包括:The advantages or effective effects of the above technical solution at least include:
本申请在电池串高效排版机上设置有载板进料机构、摆串机构、托举输送机构及电池串进料机构。在对电池串进行排版时,首先由载板进料机构将玻璃载板输送至摆串机构的一侧,并置于托举输送机构的上方,然后托举输送机构托举玻璃载板,并将玻璃载板向摆串机构的另一侧移动。玻璃载板上有多个电池串排版位置区域,当第一个电池串排版位置区域移动至摆串机构的正下方时,摆串机构通过抓取机械手将抓取的电池串放置于第一个电池串排版位置区域内。接着托举输送机构再次带动玻璃载板移动,在第二个电池串排版位置区域放置电池串。依次循环,直至完成电池串的排版。The present application is provided with a carrier feeding mechanism, a swing string mechanism, a lifting and conveying mechanism and a battery string feeding mechanism on a battery string high-efficiency typesetting machine. When typesetting the battery string, the carrier feeding mechanism first conveys the glass carrier to one side of the swing string mechanism and places it above the lifting and conveying mechanism, and then the lifting and conveying mechanism lifts the glass carrier and moves the glass carrier to the other side of the swing string mechanism. There are multiple battery string typesetting position areas on the glass carrier. When the first battery string typesetting position area moves to just below the swing string mechanism, the swing string mechanism places the grabbed battery string in the first battery string typesetting position area through a grabbing manipulator. Then the lifting and conveying mechanism drives the glass carrier to move again, and places the battery string in the second battery string typesetting position area. The cycle is repeated until the typesetting of the battery string is completed.
本申请通过带动玻璃载板从摆串机构的一侧移动至另一侧的过程中即可实现电池串的摆串,不需要抓取机械手多次往复运动,大幅提高了电池串摆串效率。The present application can realize the swinging of the battery string by driving the glass carrier to move from one side of the swinging mechanism to the other side, without the need for the grasping robot to make multiple reciprocating movements, thereby greatly improving the swinging efficiency of the battery string.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是电池串高效排版机的结构示意图;FIG1 is a schematic diagram of the structure of a battery string high-efficiency typesetting machine;
图2是电池串高效排版机的另一结构示意图;FIG2 is another schematic diagram of the structure of a battery string high-efficiency typesetting machine;
图3是电池串高效排版机的再一结构示意图;FIG3 is another structural schematic diagram of a battery string high-efficiency typesetting machine;
图4是载板进料机构的结构示意图;FIG4 is a schematic structural diagram of a carrier feeding mechanism;
图5是托举输送机构的结构示意图;FIG5 is a schematic structural diagram of a lifting and conveying mechanism;
图6是摆串机构的结构示意图;FIG6 is a schematic structural diagram of a swing string mechanism;
图7是电池串进料机构的结构示意图;FIG7 is a schematic diagram of the structure of a battery string feeding mechanism;
附图标记说明:Description of reference numerals:
1、机体;2、载板进料机构;3、摆串机构;4、托举输送机构;5、电池串进料机构;30、抓取机械手;6、玻璃载板;20、载板进料组件;201、载板进料驱动电机;202、载板进料驱动轴;203、载板进料输送带;204、载板进料转动轮;205、载板进料输送轮;7、左右归正机构;70、左右归正驱动组件;71、左右归正组件;710、左右归正固定座;711、左右归正轮;8、前后归正机构;80、前后归正驱动组件;81、前后归正组件;40、托举输送组件;41、托举支架;42、托举驱动组件;401、托举输送架;402、托举输送驱动件;403、托举输送滑轨;404、托举输送移动架;4021、伺服电机;4022、滚珠丝杆组件;32、横向移动组件;33、竖向移动组件;34、旋转组件;301、机械手固定板;302、抓取固定板;303、抓取吸盘;50、电池串进料移动组件;51、第一电池串进料组件;52、第二电池串进料组件;9、载板移出机构。1. Machine body; 2. Plate feeding mechanism; 3. Swinging string mechanism; 4. Lifting and conveying mechanism; 5. Battery string feeding mechanism; 30. Grasping manipulator; 6. Glass plate; 20. Plate feeding assembly; 201. Plate feeding drive motor; 202. Plate feeding drive shaft; 203. Plate feeding conveyor belt; 204. Plate feeding rotating wheel; 205. Plate feeding conveying wheel; 7. Left and right alignment mechanism; 70. Left and right alignment drive assembly; 71. Left and right alignment assembly; 710. Left and right alignment fixing seat; 711. Left and right alignment wheel; 8. Front and rear alignment mechanism; 80. Front and rear alignment drive assembly; 81. Front and rear alignment Correction assembly; 40, lifting and conveying assembly; 41, lifting bracket; 42, lifting drive assembly; 401, lifting and conveying frame; 402, lifting and conveying drive member; 403, lifting and conveying slide rail; 404, lifting and conveying mobile frame; 4021, servo motor; 4022, ball screw assembly; 32, lateral movement assembly; 33, vertical movement assembly; 34, rotation assembly; 301, manipulator fixed plate; 302, grabbing fixed plate; 303, grabbing suction cup; 50, battery string feeding moving assembly; 51, first battery string feeding assembly; 52, second battery string feeding assembly; 9, carrier plate removal mechanism.
具体实施方式DETAILED DESCRIPTION
在本实用新型的描述中,需要理解的是,术语“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“中”、“内”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。此外,术语“第一”、“第二”等仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”等的特征可以明示或者隐含地包括一个或者更多个该特征。在本实用新型的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以通过具体情况理解上述术语在本实用新型中的具体含义。In the description of the present utility model, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "middle", "inside", etc. indicate the orientation or position relationship based on the orientation or position relationship shown in the drawings, which is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second", etc. are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first", "second", etc. may explicitly or implicitly include one or more of the features. In the description of the present utility model, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be directly connected, or indirectly connected through an intermediate medium, or it can be the internal communication of two elements. For those skilled in the art, the specific meanings of the above terms in the present utility model can be understood through specific circumstances.
下面结合附图对本实用新型的较佳实施例进行详细阐述,以使本实用新型的优点和特征能更易于被本领域技术人员理解,从而对本实用新型的保护范围做出更为清楚明确的界定。The preferred embodiments of the present invention are described in detail below in conjunction with the accompanying drawings so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making a clearer and more definite definition of the protection scope of the present invention.
如图1、图2所示,本实施例公开了一种电池串高效排版机,包括机体1,以及固定于机体1上的载板进料机构2、摆串机构3、托举输送机构4及电池串进料机构5。所述摆串机构3上设置有抓取机械手30,抓取机械手30位于载板进料机构2、托举输送机构4及电池串进料机构5的上方。摆串机构3位于载板进料机构2的一侧,托举输送机构4能够带动载板进料机构2上的玻璃载板6穿过摆串机构3下方后移动至摆串机构3的另一侧。As shown in Figures 1 and 2, this embodiment discloses a battery string high-efficiency typesetting machine, including a body 1, and a carrier feeding mechanism 2, a swinging string mechanism 3, a lifting and conveying mechanism 4 and a battery string feeding mechanism 5 fixed on the body 1. The swinging string mechanism 3 is provided with a grabbing manipulator 30, which is located above the carrier feeding mechanism 2, the lifting and conveying mechanism 4 and the battery string feeding mechanism 5. The swinging string mechanism 3 is located on one side of the carrier feeding mechanism 2, and the lifting and conveying mechanism 4 can drive the glass carrier 6 on the carrier feeding mechanism 2 to pass under the swinging string mechanism 3 and then move to the other side of the swinging string mechanism 3.
如图3、图4所示,玻璃载板6通过载板进料机构2输送至摆串机构3的一侧,载板进料机构2包括三个载板进料组件20,三个载板进料组件20沿着机体1的宽度方向间隔设置。三个载板进料组件20均包括载板进料驱动电机201、载板进料驱动轴202及两个相对设置的载板进料输送带203,载板进料输送带203的两端分别设置有载板进料转动轮204。载板进料驱动电机201与载板进料驱动轴202相连,载板进料驱动轴202的两端分别与两个载板进料输送带203一端的载板进料转动轮204相连,通过载板进料驱动电机201带动载板进料输送带203转动,进而实现置于载板进料输送带203上的玻璃载板6的输送。相邻的载板进料组件20之间设置有多个载板进料输送轮205。As shown in Fig. 3 and Fig. 4, the glass carrier 6 is transported to one side of the swinging string mechanism 3 by the carrier feeding mechanism 2. The carrier feeding mechanism 2 includes three carrier feeding assemblies 20, and the three carrier feeding assemblies 20 are arranged at intervals along the width direction of the machine body 1. The three carrier feeding assemblies 20 each include a carrier feeding drive motor 201, a carrier feeding drive shaft 202, and two carrier feeding conveyor belts 203 arranged opposite to each other, and carrier feeding rotating wheels 204 are respectively arranged at both ends of the carrier feeding conveyor belts 203. The carrier feeding drive motor 201 is connected to the carrier feeding drive shaft 202, and the two ends of the carrier feeding drive shaft 202 are respectively connected to the carrier feeding rotating wheels 204 at one end of the two carrier feeding conveyor belts 203. The carrier feeding drive motor 201 drives the carrier feeding conveyor belt 203 to rotate, thereby realizing the transportation of the glass carrier 6 placed on the carrier feeding conveyor belt 203. A plurality of carrier board feeding conveying wheels 205 are disposed between adjacent carrier board feeding assemblies 20 .
载板进料机构2上设置有载板放置位,玻璃载板6进料后需要输送至载板放置位。为了对输送的玻璃载板6进行归正,所述机体1上还固定有左右归正机构7。所述左右归正机构7包括左右归正驱动组件70及两个左右归正组件71,两个左右归正组件71分别位于载板放置位的左侧边及右侧边。所述左右归正驱动组件70与两个左右归正组件71相连,所述左右归正驱动组件70带动两个左右归正组件71相向或相背移动。进一步地,左右归正驱动组件70通过电机带动环形皮带移动,进而带动分别与环形皮带上侧及下侧相连的两个左右归正组件71移动。The carrier feeding mechanism 2 is provided with a carrier placement position, and the glass carrier 6 needs to be transported to the carrier placement position after feeding. In order to correct the transported glass carrier 6, a left and right correction mechanism 7 is also fixed on the body 1. The left and right correction mechanism 7 includes a left and right correction drive component 70 and two left and right correction components 71, and the two left and right correction components 71 are respectively located on the left side and the right side of the carrier placement position. The left and right correction drive component 70 is connected to the two left and right correction components 71, and the left and right correction drive component 70 drives the two left and right correction components 71 to move toward or away from each other. Furthermore, the left and right correction drive component 70 drives the annular belt to move through the motor, thereby driving the two left and right correction components 71 connected to the upper and lower sides of the annular belt respectively to move.
进一步地,左右归正组件71包括左右归正固定座710及两个左右归正轮711,两个左右归正轮711分别位于左右归正固定座710的两端,两个左右归正轮711分别与左右归正固定座710转动连接。左右归正固定座710与左右归正驱动组件70相连,左右归正驱动组件70带动两个左右归正固定座710移动,进而通过左右归正固定座710上的两个左右归正轮711从玻璃载板6的左侧边及右侧边进行归正。Further, the left-right alignment assembly 71 includes a left-right alignment fixing seat 710 and two left-right alignment wheels 711, the two left-right alignment wheels 711 are respectively located at the two ends of the left-right alignment fixing seat 710, and the two left-right alignment wheels 711 are respectively rotatably connected to the left-right alignment fixing seat 710. The left-right alignment fixing seat 710 is connected to the left-right alignment driving assembly 70, and the left-right alignment driving assembly 70 drives the two left-right alignment fixing seats 710 to move, and then the glass carrier 6 is aligned from the left and right sides through the two left-right alignment wheels 711 on the left-right alignment fixing seat 710.
为了对玻璃载板6进行归正,所述机体1上还固定有前后归正机构8。所述前后归正机构8包括前后归正驱动组件80及两个前后归正组件81,两个前后归正组件81位于载板放置位的前侧边及后侧边。两个所述前后归正组件81与前后归正驱动组件80相连,所述前后归正驱动组件80带动两个前后归正组件81相向或相背移动。在一实施例中,前后归正组件81与左右归正组件71的结构类似,前后归正驱动组件80与左右归正驱动组件70的结构类似,在此不再赘述。前后归正机构8从玻璃载板6的前侧边及后侧边进行归正。In order to correct the glass carrier 6, a front-to-back correction mechanism 8 is also fixed to the body 1. The front-to-back correction mechanism 8 includes a front-to-back correction drive component 80 and two front-to-back correction components 81, and the two front-to-back correction components 81 are located at the front side and the rear side of the carrier placement position. The two front-to-back correction components 81 are connected to the front-to-back correction drive component 80, and the front-to-back correction drive component 80 drives the two front-to-back correction components 81 to move toward or away from each other. In one embodiment, the front-to-back correction component 81 is similar in structure to the left-to-right correction component 71, and the front-to-back correction drive component 80 is similar in structure to the left-to-right correction drive component 70, which will not be repeated here. The front-to-back correction mechanism 8 corrects from the front side and the rear side of the glass carrier 6.
如图5所示,玻璃载板6归正后,由托举输送机构4对玻璃载板6进行托举及输送。所述托举输送机构4包括托举输送组件40、托举支架41及托举驱动组件42,托举驱动组件42与托举输送组件40相连,所述托举驱动组件42与托举支架41相连,所述托举驱动组件42带动所述托举支架41上下移动。As shown in Fig. 5, after the glass carrier 6 is corrected, the glass carrier 6 is lifted and conveyed by the lifting and conveying mechanism 4. The lifting and conveying mechanism 4 includes a lifting and conveying assembly 40, a lifting bracket 41 and a lifting drive assembly 42, the lifting drive assembly 42 is connected to the lifting and conveying assembly 40, the lifting drive assembly 42 is connected to the lifting bracket 41, and the lifting drive assembly 42 drives the lifting bracket 41 to move up and down.
进一步地,为了实现托举驱动组件42及托举支架41的移动,托举输送组件40包括托举输送架401,以及固定于所述托举输送架401上的托举输送驱动件402、托举输送滑轨403及托举输送移动架404。所述托举输送滑轨403沿着所述托举输送架401的长度方向设置,所述托举输送驱动件402与所述托举输送移动架404相连,所述托举输送移动架404与所述托举输送滑轨403相连,所述托举输送驱动件402固定于所述托举输送移动架404相连。Furthermore, in order to realize the movement of the lifting drive assembly 42 and the lifting bracket 41, the lifting and conveying assembly 40 includes a lifting and conveying frame 401, and a lifting and conveying drive member 402, a lifting and conveying slide rail 403 and a lifting and conveying movable frame 404 fixed on the lifting and conveying frame 401. The lifting and conveying slide rail 403 is arranged along the length direction of the lifting and conveying frame 401, the lifting and conveying drive member 402 is connected to the lifting and conveying movable frame 404, the lifting and conveying movable frame 404 is connected to the lifting and conveying slide rail 403, and the lifting and conveying drive member 402 is fixed to and connected to the lifting and conveying movable frame 404.
在一种实施方式中,所述托举输送驱动件402包括伺服电机4021及滚珠丝杆组件4022,所述伺服电机4021与滚珠丝杆组件4022的丝杆一端相连,所述丝杆的另一端与所述托举输送架401转动连接,所述托举输送移动架404与所述丝杆相连。伺服电机4021在带动丝杆转动的过程中驱动托举输送移动架404沿着托举输送滑轨403移动。In one embodiment, the lifting and conveying driving member 402 includes a servo motor 4021 and a ball screw assembly 4022. The servo motor 4021 is connected to one end of the screw of the ball screw assembly 4022. The other end of the screw is rotatably connected to the lifting and conveying frame 401. The lifting and conveying movable frame 404 is connected to the screw. The servo motor 4021 drives the lifting and conveying movable frame 404 to move along the lifting and conveying slide rail 403 while driving the screw to rotate.
优选地,托举驱动组件42为现在市面上使用的直线导轨模组,通过直线导轨模组驱动托举支架41上下移动。玻璃载板6归正后,托举驱动组件42驱动托举支架41向上移动,托举支架41将玻璃载板6托起,然后由托举输送组件40带动玻璃载板6移动即可。玻璃载板6在移动至预定位置后,由摆串机构3将电池串放置于玻璃载板6上。Preferably, the lifting drive assembly 42 is a linear guide module currently used in the market, and the lifting bracket 41 is driven to move up and down by the linear guide module. After the glass carrier 6 is corrected, the lifting drive assembly 42 drives the lifting bracket 41 to move upward, and the lifting bracket 41 lifts the glass carrier 6, and then the lifting conveying assembly 40 drives the glass carrier 6 to move. After the glass carrier 6 moves to a predetermined position, the battery string is placed on the glass carrier 6 by the swing string mechanism 3.
如图6所示,为了实现电池串的吸取及放置,所述摆串机构3还包括横向移动组件32、竖向移动组件33及旋转组件34。所述竖向移动组件33与横向移动组件32相连,旋转组件34与所述竖向移动组件33相连,所述抓取机械手30与所述旋转组件34相连。优选地,抓取机械手30、竖向移动组件33及旋转组件34分别为两个,两个竖向移动组件33分别与横向移动组件32相连,两个旋转组件34分别与两个竖向移动组件33相连,两个抓取机械手30分别与两个旋转组件34相连。优选地,横向移动组件32及竖向移动组件33均为直线滑轨模组,旋转组件34由旋转电机驱动旋转。As shown in FIG6 , in order to realize the absorption and placement of the battery string, the string swing mechanism 3 also includes a lateral moving component 32, a vertical moving component 33 and a rotating component 34. The vertical moving component 33 is connected to the lateral moving component 32, the rotating component 34 is connected to the vertical moving component 33, and the grabbing manipulator 30 is connected to the rotating component 34. Preferably, there are two grabbing manipulators 30, vertical moving components 33 and rotating components 34, respectively, the two vertical moving components 33 are respectively connected to the lateral moving components 32, the two rotating components 34 are respectively connected to the two vertical moving components 33, and the two grabbing manipulators 30 are respectively connected to the two rotating components 34. Preferably, the lateral moving component 32 and the vertical moving component 33 are both linear slide rail modules, and the rotating component 34 is driven to rotate by a rotating motor.
为了实现电池串的抓取,本实施例的抓取机械手30包括机械手固定板301及多个抓取组件,多个抓取组件沿着机械手固定板301的长度方向间隔设置。抓取组件包括抓取固定板302及两个抓取吸盘303,两个抓取吸盘303分别位于抓取固定板302的两端。In order to grasp the battery string, the grasping manipulator 30 of this embodiment includes a manipulator fixing plate 301 and a plurality of grasping components, and the plurality of grasping components are arranged at intervals along the length direction of the manipulator fixing plate 301. The grasping components include a grasping fixing plate 302 and two grasping suction cups 303, and the two grasping suction cups 303 are respectively located at both ends of the grasping fixing plate 302.
当需要抓取电池串时,由横向移动组件32将抓取机械手30移动至电池串的上方,然后由竖向移动组件33带动抓取机械手30向下移动,接着由抓取吸盘303抓取电池串。在电池串抓取后,由竖向移动组件33带动电池串向上移动,由横向移动组件32带动电池串移动至玻璃载板6的上方,并由转向组件带动电池串旋转,最后将电池串放置于玻璃载板6上的预定位置即可。When it is necessary to grab the battery string, the horizontal moving assembly 32 moves the grabbing manipulator 30 to the top of the battery string, and then the vertical moving assembly 33 drives the grabbing manipulator 30 to move downward, and then the grabbing suction cup 303 grabs the battery string. After the battery string is grabbed, the vertical moving assembly 33 drives the battery string to move upward, the horizontal moving assembly 32 drives the battery string to move above the glass carrier 6, and the steering assembly drives the battery string to rotate, and finally the battery string is placed at a predetermined position on the glass carrier 6.
如图7所示,为了实现电池串的上料,本实施例的电池串进料机构5包括电池串进料移动组件50、第一电池串进料组件51及第二电池串进料组件52。所述电池串进料移动组件50与所述第一电池串进料组件51相连,所述第二电池串进料组件52位于所述第一电池串进料组件51的一端,所述第二电池串进料组件52位于所述抓取机械手30的下方。As shown in FIG7 , in order to realize the feeding of the battery string, the battery string feeding mechanism 5 of this embodiment includes a battery string feeding moving assembly 50, a first battery string feeding assembly 51 and a second battery string feeding assembly 52. The battery string feeding moving assembly 50 is connected to the first battery string feeding assembly 51, the second battery string feeding assembly 52 is located at one end of the first battery string feeding assembly 51, and the second battery string feeding assembly 52 is located below the grabbing manipulator 30.
电池串放置于放置板上,并可由外部输送机构将电池串输送至第一电池串进料组件51上,然后由第一电池串进料组件51将电池串输送至第二电池串进料组件52上。接着由抓取机械手30将第二电池串进料组件52上的电池串移载至玻璃载板6上,电池串移载完成后,将放置板输送出去即可。The battery string is placed on the placement plate, and can be transported to the first battery string feeding assembly 51 by an external transport mechanism, and then transported to the second battery string feeding assembly 52 by the first battery string feeding assembly 51. Then, the grabbing robot 30 transfers the battery string on the second battery string feeding assembly 52 to the glass carrier plate 6. After the battery string transfer is completed, the placement plate can be transported out.
优选地,电池串进料移动组件50、第一电池串进料组件51及第二电池串进料组件52均由电机带动皮带转动,进而实现电池串的输送。第一电池串进料组件51及第二电池串进料组件52均为两个,电池串进料移动组件50带动两个第一电池串进料组件51相对或相背移动。Preferably, the battery string feeding moving assembly 50, the first battery string feeding assembly 51 and the second battery string feeding assembly 52 are all driven by a motor to rotate the belt, thereby realizing the transportation of the battery string. There are two first battery string feeding assemblies 51 and two second battery string feeding assemblies 52, and the battery string feeding moving assembly 50 drives the two first battery string feeding assemblies 51 to move relative to or opposite to each other.
如图3所示,为了实现玻璃载板6的移出,在机体1上还固定有载板移出机构9,所述载板进料机构2与所述载板移出机构9分别位于摆串机构3的相反的两侧,所述托举输送机构4将所述玻璃载板6输送至所述载板移出机构9。优选地,载板移出机构9也由电机带动皮带移动实现玻璃载板6的移出操作。As shown in FIG3 , in order to realize the removal of the glass carrier 6, a carrier removal mechanism 9 is also fixed on the machine body 1, the carrier feeding mechanism 2 and the carrier removal mechanism 9 are respectively located on the opposite sides of the swinging mechanism 3, and the lifting and conveying mechanism 4 conveys the glass carrier 6 to the carrier removal mechanism 9. Preferably, the carrier removal mechanism 9 is also driven by a motor to move the belt to realize the removal operation of the glass carrier 6.
本实施例的电池串高效排版机的工作原理如下:The working principle of the battery string high-efficiency typesetting machine of this embodiment is as follows:
以下以需要在玻璃载板6上放置三个电池串为例进行说明。The following description will be made by taking the case where three battery strings need to be placed on the glass carrier 6 as an example.
首先玻璃载板6由载板进料机构2输送进料,并由左右归正机构7及前后归正机构8对玻璃载板6进行归正,使玻璃载板6置于载板放置位。接着由托举输送机构4将玻璃载板6从载板进料输送机构上托起,并由托举输送机构4将玻璃载板6由摆串机构3的一侧输送至另一侧,并使玻璃载板6上第一个需要放置电池串的位置位于摆串机构3的下方。First, the glass carrier 6 is fed by the carrier feeding mechanism 2, and the left and right correction mechanism 7 and the front and back correction mechanism 8 correct the glass carrier 6 to place the glass carrier 6 in the carrier placement position. Then, the lifting and conveying mechanism 4 lifts the glass carrier 6 from the carrier feeding and conveying mechanism, and conveys the glass carrier 6 from one side of the swinging string mechanism 3 to the other side, and makes the first position on the glass carrier 6 where the battery string needs to be placed be located below the swinging string mechanism 3.
抓取机械手30将抓取的电池串移动至第一个放置位置后进行转向,转向完成后将电池串放置于玻璃载板6上。然后托举输送机构4再次带动玻璃载板6进行移动,使第二个需要防止电池串的位置位于摆串机构3的下方,并由抓取机械手30将第二个电池串放置于玻璃载板6上,直至完成三个电池串的摆放。转向动作可与玻璃载板6移动动作同时进行。The grabbing robot 30 moves the grabbed battery string to the first placement position and then turns, and after the turning is completed, the battery string is placed on the glass carrier 6. Then the lifting and conveying mechanism 4 drives the glass carrier 6 to move again, so that the position of the second battery string that needs to be prevented is located below the string swinging mechanism 3, and the grabbing robot 30 places the second battery string on the glass carrier 6 until the placement of the three battery strings is completed. The turning action can be performed simultaneously with the moving action of the glass carrier 6.
本申请通过带动玻璃载板6从摆串机构3的一侧移动至另一侧的过程中即可实现电池串的摆串,不需要抓取机械手30多次往复运动,大幅提高了电池串摆串效率,整个电池串摆放的工作节拍可由现在的60S提高到36S。The present application can realize the swinging of the battery string by driving the glass carrier 6 to move from one side of the swinging mechanism 3 to the other side, without the need for the grasping robot to reciprocate more than 30 times, thereby greatly improving the swinging efficiency of the battery string. The working cycle of the entire battery string placement can be increased from the current 60S to 36S.
本实用新型的实施方式不限于此,按照本实用新型的上述内容,利用本领域的普通技术知识和惯用手段,在不脱离本实用新型上述基本技术思想前提下,本实用新型还可以做出其它多种形式的修改、替换或组合,均落在本实用新型权利保护范围之内。The implementation methods of the utility model are not limited to this. According to the above content of the utility model, by using common technical knowledge and customary means in the field, without departing from the above basic technical ideas of the utility model, the utility model can also make other various forms of modification, replacement or combination, all of which fall within the scope of protection of the utility model.
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CN119238594A (en) * | 2024-12-04 | 2025-01-03 | 深圳市升达康科技有限公司 | Suction cup robot |
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