CN221668660U - Electronic transformer winding device - Google Patents
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- 238000004804 winding Methods 0.000 title claims abstract description 60
- 238000003825 pressing Methods 0.000 claims abstract description 29
- 230000007246 mechanism Effects 0.000 claims abstract description 10
- 230000003014 reinforcing effect Effects 0.000 claims abstract description 6
- 229910000831 Steel Inorganic materials 0.000 claims description 16
- 239000010959 steel Substances 0.000 claims description 16
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 abstract description 16
- 238000009499 grossing Methods 0.000 abstract description 6
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 14
- 238000010586 diagram Methods 0.000 description 5
- 238000002788 crimping Methods 0.000 description 4
- 230000005540 biological transmission Effects 0.000 description 3
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- 230000001070 adhesive effect Effects 0.000 description 2
- 239000000428 dust Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000002787 reinforcement Effects 0.000 description 2
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000005674 electromagnetic induction Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
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Abstract
Description
技术领域Technical Field
本实用新型涉及绕线技术领域，具体为一种电子变压器绕线装置。The utility model relates to the technical field of winding, in particular to an electronic transformer winding device.
背景技术Background Art
变压器中铁芯的存在可以增加磁场的强度和稳定性，减少磁通漏磁和能量损失，提高变压器的效率和能量传输能力，在其外表面绕线，可以利用电磁感应原理，将输入线圈的电流转化为磁场，并将磁场传导到输出线圈中，从而实现电能的变压传输，铁芯绕线还可以调整变压器的输出电压和电流大小，根据不同的需求提供合适的电能输出。在利用绕线装置对铁芯进行绕线作业时，一般需要在装置前侧配备相应的压线结构，以便起到抚平线的作用，但是随着铁芯表面绕线层次的增加，压线结构与铁芯最外侧的线之间的高度差会相应改变，由于压线结构高度过高或过低，就会导致线与轴心的接触不均匀，无法实现线的充分抚平，从而影响到绕线质量，因此略有局限性。The presence of the iron core in the transformer can increase the strength and stability of the magnetic field, reduce magnetic flux leakage and energy loss, and improve the efficiency and energy transmission capacity of the transformer. By winding wire on its outer surface, the principle of electromagnetic induction can be used to convert the current of the input coil into a magnetic field, and the magnetic field can be transmitted to the output coil, thereby realizing the voltage transformation transmission of electric energy. The iron core winding can also adjust the output voltage and current of the transformer, and provide suitable power output according to different needs. When using a winding device to wind the iron core, it is generally necessary to equip the front side of the device with a corresponding wire pressing structure to play a role in smoothing the wire. However, as the number of winding layers on the surface of the iron core increases, the height difference between the wire pressing structure and the outermost wire of the iron core will change accordingly. Since the height of the wire pressing structure is too high or too low, it will cause uneven contact between the wire and the axis, and the wire cannot be fully smoothed, thereby affecting the winding quality, so it is slightly limited.
实用新型内容Utility Model Content
针对现有技术的不足，本实用新型的目的在于提供一种电子变压器绕线装置，以解决上述背景技术中提出的现有变压器绕线装置中所配备的压线结构，随着铁芯表面绕线层数的增加，使得压线结构与铁芯最外侧的线之间的高度差变得不在合适，因此会在一定程度上影响线的抚平效果的问题。In view of the shortcomings of the prior art, the purpose of the utility model is to provide an electronic transformer winding device to solve the problem that the wire pressing structure equipped in the existing transformer winding device proposed in the above background technology increases with the increase of the number of winding layers on the surface of the iron core, so that the height difference between the wire pressing structure and the outermost wire of the iron core becomes inappropriate, thereby affecting the smoothing effect of the wire to a certain extent.
为实现上述目的，本实用新型提供如下技术方案：一种电子变压器绕线装置，包括底座，所述底座的顶部安装有绕线组件，所述绕线组件上安装有导线机构，所述绕线组件的背面安装有加固杆，所述加固杆中部的顶面固定安装有直立板，所述直立板的正面安装有距离传感器；To achieve the above object, the utility model provides the following technical solutions: an electronic transformer winding device, comprising a base, a winding assembly is installed on the top of the base, a wire guide mechanism is installed on the winding assembly, a reinforcement rod is installed on the back of the winding assembly, a vertical plate is fixedly installed on the top surface of the middle part of the reinforcement rod, and a distance sensor is installed on the front of the vertical plate;
所述导线机构包括安装在底座正面的电动滑轨结构，所述电动滑轨结构上安装有电动伸缩杆，且电动伸缩杆与距离传感器、绕线组件均电性连接，所述电动伸缩杆自由端安装有压线组件。The wire mechanism comprises an electric slide rail structure installed on the front side of the base, an electric telescopic rod is installed on the electric slide rail structure, and the electric telescopic rod is electrically connected to the distance sensor and the winding assembly, and a wire pressing assembly is installed at the free end of the electric telescopic rod.
优选的，所述压线组件包括螺纹套设在电动伸缩杆自由端的斜体板，所述斜体板的一侧固定安装有两个前后布置的压线轮。Preferably, the wire crimping assembly comprises an inclined plate threadedly sleeved on the free end of the electric telescopic rod, and two wire crimping wheels arranged front and back are fixedly mounted on one side of the inclined plate.
优选的，所述压线组件还包括固定安装在斜体板前侧上方的延伸板，所述延伸板的一侧固定安装有螺纹筒，所述螺纹筒的内壁螺纹连接有呈圆环状的海绵结构。Preferably, the wire crimping assembly further comprises an extension plate fixedly mounted above the front side of the bevel plate, a threaded barrel is fixedly mounted on one side of the extension plate, and an inner wall of the threaded barrel is threadedly connected with a sponge structure in a circular ring shape.
优选的，所述绕线组件包括固定安装在底座顶部一侧的控制座，所述控制座的顶部安装有驱动电机。Preferably, the winding assembly includes a control seat fixedly mounted on one side of the top of the base, and a driving motor is mounted on the top of the control seat.
优选的，所述底座顶部的另一侧安装有两个前后布置的槽型条，所述槽型条的顶部通过螺丝固定安装有钢支架，所述钢支架的顶部安装有液压缸，所述液压缸的自由端和驱动电机的输出端均安装有夹持结构。Preferably, two grooved bars arranged front to back are installed on the other side of the top of the base, a steel bracket is fixed to the top of the grooved bar by screws, a hydraulic cylinder is installed on the top of the steel bracket, and a clamping structure is installed on the free end of the hydraulic cylinder and the output end of the drive motor.
优选的，所述电动滑轨结构由伺服电机、螺纹杆、导向杆和矩形滑块组成，所述伺服电机安装在钢支架的正面，所述螺纹杆转动安装在控制座和钢支架之间，且螺纹杆的一端与伺服电机的输出端传动连接，所述导向杆固定安装在控制座和钢支架之间，所述矩形滑块套设在螺纹杆和导向杆的外表面，且矩形滑块的顶面与电动伸缩杆的底部固定连接。Preferably, the electric slide rail structure consists of a servo motor, a threaded rod, a guide rod and a rectangular slider, the servo motor is installed on the front side of the steel bracket, the threaded rod is rotatably installed between the control seat and the steel bracket, and one end of the threaded rod is transmission connected to the output end of the servo motor, the guide rod is fixedly installed between the control seat and the steel bracket, the rectangular slider is sleeved on the outer surfaces of the threaded rod and the guide rod, and the top surface of the rectangular slider is fixedly connected to the bottom of the electric telescopic rod.
与现有技术相比，本实用新型的有益效果是：Compared with the prior art, the beneficial effects of the utility model are:
1、本实用新型中，在对变压器铁芯绕线时，通过利用距离传感器实时监测自身与铁芯绕线区域表面之间的间距，并且与距离传感器电动连接的电动伸缩杆跟随距离传感器监测距离的逐渐缩小，而向上延伸设定距离，用以抬高即将缠绕在铁芯表面的铜线，使得绕线过程中，压线结构高度能够始终处于合适状态，从而均匀地将压力施加在线上，可以实现线的有效抚平。1. In the utility model, when winding the transformer core, the distance sensor is used to monitor the distance between itself and the surface of the core winding area in real time, and the electric telescopic rod electrically connected to the distance sensor follows the gradual reduction of the distance monitored by the distance sensor and extends upward by a set distance to raise the copper wire to be wound on the surface of the core, so that during the winding process, the height of the wire pressing structure can always be in a suitable state, thereby evenly applying pressure on the wire, and effectively smoothing the wire.
2、本实用新型中，绕线作业时，铜线不断由前往后被拉扯至绕线组件上的铁芯缠绕，海绵结构能够擦拭铜线的外表面，起到去除灰尘、粘结物的作用。2. In the utility model, during the winding operation, the copper wire is continuously pulled from front to back and wound around the iron core on the winding assembly, and the sponge structure can wipe the outer surface of the copper wire to remove dust and adhesives.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型的整体结构示意图；Figure 1 is a schematic diagram of the overall structure of the utility model;
图2为本实用新型导线机构的结构示意图；FIG2 is a schematic diagram of the structure of the wire guide mechanism of the present invention;
图3为本实用新型压线组件的拆分结构示意图；FIG3 is a schematic diagram of the disassembled structure of the wire crimping assembly of the present invention;
图4为本实用新型控制座与驱动电机的结构示意图；FIG4 is a schematic diagram of the structure of the control base and the drive motor of the utility model;
图5为本实用新型绕线组件的结构示意图。FIG5 is a schematic structural diagram of a winding assembly of the present invention.
图中：1、底座；2、绕线组件；201、控制座；202、驱动电机；203、槽型条；204、钢支架；205、液压缸；206、夹持结构；3、导线机构；301、电动滑轨结构；302、电动伸缩杆；303、压线组件；3031、斜体板；3032、压线轮；3033、延伸板；3034、螺纹筒；3035、海绵结构；4、直立板；5、距离传感器。In the figure: 1. base; 2. winding assembly; 201. control seat; 202. driving motor; 203. grooved bar; 204. steel bracket; 205. hydraulic cylinder; 206. clamping structure; 3. wire mechanism; 301. electric slide rail structure; 302. electric telescopic rod; 303. wire pressing assembly; 3031. bevel plate; 3032. wire pressing wheel; 3033. extension plate; 3034. threaded cylinder; 3035. sponge structure; 4. upright plate; 5. distance sensor.
具体实施方式DETAILED DESCRIPTION
下面将结合本实用新型实施例中的附图，对本实用新型实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本实用新型一部分实施例，而不是全部的实施例。基于本实用新型中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本实用新型保护的范围。The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
为解决现有的变压器绕线装置中所配备的压线结构，随着铁芯表面绕线层数的增加，使得压线结构与铁芯最外侧的线之间的高度差变得不在合适，因此会在一定程度上影响线的抚平效果的问题，请参阅图1-图5，本实用新型提供的一种实施例：In order to solve the problem that the wire pressing structure equipped in the existing transformer winding device has an inappropriate height difference between the wire pressing structure and the outermost wire of the core as the number of winding layers on the core surface increases, thus affecting the wire smoothing effect to a certain extent, please refer to Figures 1 to 5, an embodiment of the utility model is provided:
一种电子变压器绕线装置，包括底座1，底座1的顶部安装有绕线组件2，绕线组件2上安装有导线机构3，绕线组件2的背面安装有加固杆，加固杆中部的顶面固定安装有直立板4，直立板4的正面安装有距离传感器5，导线机构3包括安装在底座1正面的电动滑轨结构301，电动滑轨结构301上安装有电动伸缩杆302，且电动伸缩杆302与距离传感器5、绕线组件2均电性连接，电动伸缩杆302自由端安装有压线组件303；An electronic transformer winding device comprises a base 1, a winding assembly 2 is mounted on the top of the base 1, a wire guide mechanism 3 is mounted on the winding assembly 2, a reinforcing rod is mounted on the back of the winding assembly 2, a vertical plate 4 is fixedly mounted on the top surface of the middle of the reinforcing rod, a distance sensor 5 is mounted on the front of the vertical plate 4, the wire guide mechanism 3 comprises an electric slide rail structure 301 mounted on the front of the base 1, an electric telescopic rod 302 is mounted on the electric slide rail structure 301, and the electric telescopic rod 302 is electrically connected to the distance sensor 5 and the winding assembly 2, and a wire pressing assembly 303 is mounted on the free end of the electric telescopic rod 302;
具体的，通过将待绕线的变压器铁芯安装在绕线组件2之上，随后将送线设备的一端铜线穿过压线组件303并与铁芯固定，随后运行绕线组件2，用于对铁芯进行绕线作业，并配合按照设定程序运行电动滑轨结构301，促使其带动电动伸缩杆302压线组件303以及铜线，跟随铁芯绕线的位置左右移动，使得铜线在铁芯上布置的更加均匀，使得绕线效果更好，另外配合距离传感器5在绕线实际实时监测自身与铁芯绕线区域表面之间的间距，随着铁芯表面铜线增加一层，表示距离传感器5监测自身与其表面之间的间距缩小设定值，随后与距离传感器5电性连接的电动伸缩杆302相应向上延伸设定距离，用以抬高即将缠绕在铁芯表面的铜线，其跟随铁芯外表面缠绕铜线的厚度来相应调整压线组件303的高度，能够均匀地将压力施加在线上，可以实现线的有效抚平。Specifically, the transformer core to be wound is installed on the winding assembly 2, and then the copper wire at one end of the wire feeding device is passed through the wire pressing assembly 303 and fixed to the core. Then the winding assembly 2 is operated to perform winding operations on the core, and the electric slide rail structure 301 is operated according to the set program to drive the electric telescopic rod 302, the wire pressing assembly 303 and the copper wire to move left and right following the position of the core winding, so that the copper wire is arranged more evenly on the core, so that the winding effect is better. In addition, the distance sensor 5 is used to monitor the distance between itself and the surface of the core winding area in real time during the actual winding. As the copper wire on the core surface increases by one layer, it means that the distance sensor 5 monitors the distance between itself and its surface by a set value. Then the electric telescopic rod 302 electrically connected to the distance sensor 5 extends upward by a set distance to raise the copper wire to be wound on the core surface. The height of the wire pressing assembly 303 is adjusted accordingly according to the thickness of the copper wire wound on the outer surface of the core, so that pressure can be evenly applied to the wire, and effective smoothing of the wire can be achieved.
参照图1-图3所示，压线组件303包括螺纹套设在电动伸缩杆302自由端的斜体板3031，斜体板3031的一侧固定安装有两个前后布置的压线轮3032，压线组件303还包括固定安装在斜体板3031前侧上方的延伸板3033，延伸板3033的一侧固定安装有螺纹筒3034，螺纹筒3034的内壁螺纹连接有呈圆环状的海绵结构3035；1 to 3, the wire pressing assembly 303 includes an inclined plate 3031 threadedly sleeved on the free end of the electric telescopic rod 302, one side of the inclined plate 3031 is fixedly installed with two wire pressing wheels 3032 arranged front and back, and the wire pressing assembly 303 also includes an extension plate 3033 fixedly installed on the upper front side of the inclined plate 3031, one side of the extension plate 3033 is fixedly installed with a threaded cylinder 3034, and the inner wall of the threaded cylinder 3034 is threadedly connected with a circular ring-shaped sponge structure 3035;
具体的，铜线从送线设备处牵引过来后，首先将其穿过海绵结构3035的空间内部，而后绕至较前方一个压线轮3032的上方，随后从较后方压线轮3032的下方牵引至安装在绕线组件2上的铁芯表面，此时量压线轮3032的配合作业，能够较好的将铜线抚平，而在之后绕线作业中，铜线不断由前往后被拉扯至绕线组件2上的铁芯缠绕，海绵结构3035能够擦拭铜线的外表面，起到去除灰尘、粘结物的作用，另外海绵结构3035与螺纹筒3034之间具备可拆卸性，以便于更换海绵结构3035。Specifically, after the copper wire is pulled from the wire feeding equipment, it is first passed through the space inside the sponge structure 3035, and then wrapped around the top of a wire pressing wheel 3032 in the front, and then pulled from the bottom of the wire pressing wheel 3032 in the back to the surface of the iron core installed on the winding assembly 2. At this time, the cooperative operation of the wire pressing wheel 3032 can better smooth the copper wire, and in the subsequent winding operation, the copper wire is continuously pulled from front to back to be wound around the iron core on the winding assembly 2, and the sponge structure 3035 can wipe the outer surface of the copper wire to remove dust and adhesives. In addition, the sponge structure 3035 and the threaded barrel 3034 are detachable to facilitate the replacement of the sponge structure 3035.
参照图4所示，绕线组件2包括固定安装在底座1顶部一侧的控制座201，控制座201的顶部安装有驱动电机202，底座1顶部的另一侧安装有两个前后布置的槽型条203，槽型条203的顶部通过螺丝固定安装有钢支架204，钢支架204的顶部安装有液压缸205，液压缸205的自由端和驱动电机202的输出端均安装有夹持结构206，通过将铁芯卡在驱动电机202一侧所属的夹持结构206之上后，配合液压缸205向外延伸，带动另一个夹持结构206朝向铁芯的另一侧夹持，起到紧固铁芯的作用，且此夹持结构206与液压缸205之间处于转动连接的状态，在铜线与铁芯组合后，利用驱动电机202驱使所属的夹持结构206按照设定程序转动，能够带动铁芯以及另一个夹持结构206同步转动，用以进行绕线作业。As shown in Figure 4, the winding assembly 2 includes a control seat 201 fixedly installed on one side of the top of the base 1, a driving motor 202 is installed on the top of the control seat 201, and two grooved bars 203 arranged front and back are installed on the other side of the top of the base 1. A steel bracket 204 is fixedly installed on the top of the grooved bar 203 by screws, and a hydraulic cylinder 205 is installed on the top of the steel bracket 204. The free end of the hydraulic cylinder 205 and the output end of the driving motor 202 are both installed with a clamping structure 206. After the iron core is clamped on the clamping structure 206 belonging to one side of the driving motor 202, the hydraulic cylinder 205 extends outward to drive the other clamping structure 206 to clamp toward the other side of the iron core, thereby fastening the iron core. The clamping structure 206 and the hydraulic cylinder 205 are in a state of rotational connection. After the copper wire and the iron core are combined, the driving motor 202 is used to drive the clamping structure 206 to rotate according to the set program, which can drive the iron core and the other clamping structure 206 to rotate synchronously for winding operations.
电动滑轨结构301由伺服电机、螺纹杆、导向杆和矩形滑块组成，伺服电机安装在钢支架204的正面，螺纹杆转动安装在控制座201和钢支架204之间，且螺纹杆的一端与伺服电机的输出端传动连接，导向杆固定安装在控制座201和钢支架204之间，矩形滑块套设在螺纹杆和导向杆的外表面，且矩形滑块的顶面与电动伸缩杆302的底部固定连接，电动滑轨结构301的运行为本领域内技术人员的公知常识，其运行方式本方案中不作过多赘述。The electric slide rail structure 301 is composed of a servo motor, a threaded rod, a guide rod and a rectangular slider. The servo motor is installed on the front of the steel bracket 204. The threaded rod is rotatably installed between the control seat 201 and the steel bracket 204, and one end of the threaded rod is transmission-connected to the output end of the servo motor. The guide rod is fixedly installed between the control seat 201 and the steel bracket 204. The rectangular slider is sleeved on the outer surfaces of the threaded rod and the guide rod, and the top surface of the rectangular slider is fixedly connected to the bottom of the electric telescopic rod 302. The operation of the electric slide rail structure 301 is common knowledge to technicians in this field, and its operation method will not be described in detail in this scheme.
对于本领域技术人员而言，显然本实用新型不限于上述示范性实施例的细节，而且在不背离本实用新型的精神或基本特征的情况下，能够以其他的具体形式实现本实用新型。因此，无论从哪一点来看，均应将实施例看作是示范性的，而且是非限制性的，本实用新型的范围由所附权利要求而不是上述说明限定，因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本实用新型内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims are included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
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