CN221667524U - A wear-resistant testing device for webbing - Google Patents
A wear-resistant testing device for webbing Download PDFInfo
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Abstract
Description
技术领域Technical Field
本实用新型涉及耐磨测试装置,更具体地说,它涉及一种织带的耐磨测试装置。The utility model relates to a wear-resistant testing device, in particular to a wear-resistant testing device for a webbing.
背景技术Background Art
织带为经编织的纺织品,为了保证织带的性能及成品的外观,在织带在出厂前,需对其耐磨性进行检测。传统的测试方式是将织带的一端通过固定工装固定,另一端绕设圆柱形摩擦棒后,通过人为或者专业设备带动织带往返移动,实现织带与摩擦棒之间的摩擦。如公开号为CN208125543U公开的一种织带的耐磨测试装置,其包括测试平台、用于测试织带长度方向的第一摩擦组件、驱动组件、固定组件及用于测试织带宽度方向的第二摩擦组件。第一摩擦组件包括设置于测试平台一侧的支架、多个设置于支架上的固定块及穿设于固定块的摩擦棒;织带的一端通过固定机构固定于驱动组件上,驱动组件带动织带往返移动。织带的另一端绕设摩擦棒之后固设于固定组件;第二摩擦组件包括设置于升降气缸输出端的工作台及设置于测试平台的砂轮部件,砂轮部件能够沿织带的宽度方向滚动,满足同时在长度和宽度方向上的耐磨性测试,进而提高了测试的精度和准确性,且拆装织带方便,便于维护。The webbing is a warp-woven textile. In order to ensure the performance of the webbing and the appearance of the finished product, the wear resistance of the webbing needs to be tested before it leaves the factory. The traditional testing method is to fix one end of the webbing with a fixed tool, wrap a cylindrical friction rod around the other end, and then drive the webbing to move back and forth manually or with professional equipment to achieve friction between the webbing and the friction rod. For example, a webbing wear resistance testing device disclosed in publication number CN208125543U includes a test platform, a first friction component for testing the length direction of the webbing, a drive component, a fixed component, and a second friction component for testing the width direction of the webbing. The first friction component includes a bracket arranged on one side of the test platform, a plurality of fixed blocks arranged on the bracket, and a friction rod inserted into the fixed block; one end of the webbing is fixed to the drive component through a fixing mechanism, and the drive component drives the webbing to move back and forth. The other end of the webbing is wrapped around a friction rod and then fixed to a fixed assembly; the second friction assembly includes a workbench arranged at the output end of the lifting cylinder and a grinding wheel component arranged on the test platform. The grinding wheel component can roll along the width direction of the webbing to meet the wear resistance test in both the length and width directions, thereby improving the precision and accuracy of the test, and the webbing is easy to disassemble and assemble, and is easy to maintain.
然而在该公开技术中,其通过转动的砂轮只能对织带的某一特定的部位进行耐磨测试,其测试位置单一;而且织带在使用过程中,与其产生的摩擦因素较多,最常见的为织带与静态物体或动态物体的摩擦,但在该公开技术中也并不能实现。因此,总的来说,其存在难以满足织带的多样性的测试要求。However, in the disclosed technology, the wear resistance test can only be performed on a specific part of the webbing through the rotating grinding wheel, and the test position is single; and during the use of the webbing, there are many friction factors generated with it, the most common of which is the friction between the webbing and a static object or a dynamic object, which cannot be achieved in the disclosed technology. Therefore, in general, it is difficult to meet the diverse testing requirements of the webbing.
实用新型内容Utility Model Content
本实用新型要解决的技术问题是针对现有技术的不足,提供一种织带的耐磨测试装置,可匹配不同的耐磨测试条件下的测试要求,实现织带更灵活、范围更广的耐磨测试。The technical problem to be solved by the utility model is to provide a wear-resistance testing device for a webbing in view of the deficiencies in the prior art, which can match the testing requirements under different wear-resistance testing conditions and realize a more flexible and wider range of wear-resistance testing for the webbing.
本实用新型所述的一种织带的耐磨测试装置,包括机台,所述机台的一侧转动安装有收卷辊一、收卷辊二和耐磨测试辊,所述耐磨测试辊与收卷辊一、收卷辊二之间错位布置,所述收卷辊一、收卷辊二之间设有织带,所述织带绕设在耐磨测试辊上;所述机台的另一侧安装有电机一、电机二和电机三,所述电机一的驱动轴与收卷辊一固定连接,所述电机二的驱动轴与收卷辊二固定连接,所述电机三的驱动轴与耐磨测试辊固定连接。The utility model discloses a wear-resistant testing device for a webbing, comprising a machine platform, wherein one side of the machine platform is rotatably mounted with a winding roller 1, a winding roller 2 and a wear-resistant testing roller, the wear-resistant testing roller is staggered with the winding roller 1 and the winding roller 2, a webbing is arranged between the winding roller 1 and the winding roller 2, and the webbing is wound around the wear-resistant testing roller; the other side of the machine platform is mounted with a motor 1, a motor 2 and a motor 3, the driving shaft of the motor 1 is fixedly connected to the winding roller 1, the driving shaft of the motor 2 is fixedly connected to the winding roller 2, and the driving shaft of the motor 3 is fixedly connected to the wear-resistant testing roller.
作进一步的改进,所述耐磨测试辊包括辊体、安装筒和定位环;所述辊体与电机三的驱动轴固定连接,所述安装筒套设在辊体中,所述安装筒的表面上固定有测试试纸,所述安装筒的两端均旋接有用于定位安装筒的定位环。As a further improvement, the wear-resistant test roller includes a roller body, a mounting cylinder and a positioning ring; the roller body is fixedly connected to the driving shaft of motor three, the mounting cylinder is sleeved in the roller body, a test paper is fixed on the surface of the mounting cylinder, and both ends of the mounting cylinder are screwed with positioning rings for positioning the mounting cylinder.
进一步地,所述定位环与测试试纸之间围成有用于定位织带的定位环槽。Furthermore, a positioning ring groove for positioning the webbing is formed between the positioning ring and the test paper.
更进一步地,两个所述定位环相互靠近一侧的边缘上均设有倒角结构。Furthermore, chamfer structures are provided on the edges of the two positioning rings on the sides close to each other.
作进一步的改进,所述电机三为具有自锁功能的减速电机。As a further improvement, the motor three is a reduction motor with a self-locking function.
作进一步的改进,所述电机一、电机二均为步进电机。As a further improvement, the motor 1 and the motor 2 are both stepper motors.
作进一步的改进,所述机台包括横板和竖板;所述竖板固定安装在横板的上方,所述收卷辊一、收卷辊二和耐磨测试辊均安装在竖板上,所述横板下方的四个端角处均旋接有地脚螺栓。As a further improvement, the machine includes a horizontal plate and a vertical plate; the vertical plate is fixedly installed above the horizontal plate, and the winding roller one, winding roller two and wear-resistant test roller are all installed on the vertical plate, and anchor bolts are screwed at the four end corners below the horizontal plate.
进一步地,所述横板和竖板的连接处通过螺栓固定安装有多个直角件,且所述直角件中焊接有加强板。Furthermore, a plurality of right-angle pieces are fixedly installed at the connection points between the horizontal plate and the vertical plate by means of bolts, and reinforcing plates are welded in the right-angle pieces.
有益效果Beneficial Effects
本实用新型的优点在于:The advantages of the utility model are:
1.在机台的一侧转动安装收卷辊一、收卷辊二和耐磨测试辊,并使三个辊形成三角状结构,使得耐磨测试辊对织带具有张紧作用,实现了对织带的摩擦,进而实现了对织带的耐磨测试。而且由于三个辊体三角状的布置结构,使得织带的摩擦面位于上方,方便工作人员对织带上耐磨测试面的观察。1. On one side of the machine, reel roller 1, reel roller 2 and wear-resistant test roller are installed in a rotating manner, and the three rollers form a triangular structure, so that the wear-resistant test roller has a tensioning effect on the webbing, realizes the friction of the webbing, and then realizes the wear-resistant test of the webbing. In addition, due to the triangular arrangement structure of the three rollers, the friction surface of the webbing is located at the top, which is convenient for the staff to observe the wear-resistant test surface on the webbing.
2.本实用新型的电机一、电机二采用步进电机,电机三采用具有自锁功能的减速电机,可匹配不同的耐磨测试条件下的测试要求,实现织带更灵活、范围更广的耐磨测试。2. Motor 1 and Motor 2 of the utility model adopt stepper motors, and Motor 3 adopts a reduction motor with a self-locking function, which can match the test requirements under different wear-resistant test conditions and realize more flexible and wider wear-resistant testing of the webbing.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型的耐磨测试装置整体结构示意图;FIG1 is a schematic diagram of the overall structure of the wear-resistant testing device of the present invention;
图2为本实用新型的电机布置结构示意图;FIG2 is a schematic diagram of the motor arrangement structure of the utility model;
图3为本实用新型的耐磨测试辊整体结构示意图;FIG3 is a schematic diagram of the overall structure of the wear-resistant test roller of the present invention;
图4为本实用新型的耐磨测试辊剖面结构示意。FIG4 is a schematic diagram of the cross-sectional structure of the wear-resistant test roller of the present invention.
其中:1-机台、2-收卷辊一、3-收卷辊二、4-耐磨测试辊、5-织带、6-电机一、7-电机二、8-电机三、11-横板、12-竖板、13-地脚螺栓、14-直角件、15-加强板、41-辊体、42-安装筒、43-定位环、44-测试试纸、45-定位环槽。Among them: 1-machine, 2-winding roller 1, 3-winding roller 2, 4-wear-resistant test roller, 5-ribbon, 6-motor 1, 7-motor 2, 8-motor 3, 11-horizontal plate, 12-vertical plate, 13-anchor bolts, 14-right-angle pieces, 15-reinforcement plate, 41-roller body, 42-mounting cylinder, 43-positioning ring, 44-test paper, 45-positioning ring groove.
具体实施方式DETAILED DESCRIPTION
下面结合实施例,对本实用新型作进一步的描述,但不构成对本实用新型的任何限制,任何人在本实用新型权利要求范围所做的有限次的修改,仍在本实用新型的权利要求范围内。The present invention is further described below in conjunction with the embodiments, but does not constitute any limitation to the present invention. Any limited modifications made by anyone within the scope of the claims of the present invention are still within the scope of the claims of the present invention.
参阅图1-图4,本实用新型的一种织带的耐磨测试装置,包括机台1。其中,机台1包括横板11和竖板12。竖板12固定安装在横板11的上方,收卷辊一2、收卷辊二3和耐磨测试辊4均安装在竖板12上,横板11下方的四个端角处均旋接有地脚螺栓13,以方便机台1的调平。此外,横板11和竖板12的连接处通过螺栓固定安装有多个直角件14,且直角件14中焊接有加强板15,以提高横板11和竖板12连接的稳定性。Referring to Figures 1 to 4, a wear-resistant testing device for a webbing of the utility model includes a machine 1. The machine 1 includes a horizontal plate 11 and a vertical plate 12. The vertical plate 12 is fixedly installed above the horizontal plate 11, and the winding roller 1 2, the winding roller 2 3 and the wear-resistant test roller 4 are all installed on the vertical plate 12. The four end corners below the horizontal plate 11 are screwed with anchor bolts 13 to facilitate the leveling of the machine 1. In addition, a plurality of right-angle pieces 14 are fixedly installed at the connection between the horizontal plate 11 and the vertical plate 12 by bolts, and a reinforcing plate 15 is welded in the right-angle piece 14 to improve the stability of the connection between the horizontal plate 11 and the vertical plate 12.
机台1的一侧转动安装有收卷辊一2、收卷辊二3和耐磨测试辊4,收卷辊一2、收卷辊二3布置在同一水平面上,耐磨测试辊4与收卷辊一2、收卷辊二3之间错位布置,具体的其可位于收卷辊一2、收卷辊二3的下方,从而使得三个辊形成三角状结构。收卷辊一2、收卷辊二3之间设有织带5,且织带5的两端分别固定在相应的收卷辊上。对于织带5固定在收卷辊上的结构,其属于现有技术,可参考公开的织带收卷装置上的收卷辊对织带的固定方式,本文不作更多的探讨。织带5绕设在耐磨测试辊4上。Winding roller 1 2, winding roller 2 3 and wear-resistant test roller 4 are rotatably installed on one side of the machine 1. Winding roller 1 2 and winding roller 2 3 are arranged on the same horizontal plane. Wear-resistant test roller 4 is staggered between winding roller 1 2 and winding roller 2 3. Specifically, it can be located below winding roller 1 2 and winding roller 2 3, so that the three rollers form a triangular structure. A webbing 5 is provided between winding roller 1 2 and winding roller 2 3, and the two ends of webbing 5 are respectively fixed on the corresponding winding rollers. The structure in which webbing 5 is fixed on the winding roller belongs to the prior art. The fixing method of the webbing on the winding roller on the disclosed webbing winding device can be referred to, and this article will not discuss it further. Webbing 5 is wound on wear-resistant test roller 4.
通过这样的设置,使得其中一个收卷辊对转动对织带5进行收卷时,由于耐磨测试辊4对织带5的张紧作用,实现了对织带5的摩擦,进而实现了对织带5的耐磨测试。而且由于三个辊体三角状的布置结构,使得织带5的摩擦面位于上方,方便工作人员对织带5上耐磨测试面的观察。Through such an arrangement, when one of the reel-up rollers rotates to reel up the webbing 5, the wear-resistant test roller 4 tensions the webbing 5, thereby achieving friction on the webbing 5, thereby achieving a wear-resistant test on the webbing 5. In addition, due to the triangular arrangement structure of the three rollers, the friction surface of the webbing 5 is located at the top, which facilitates the staff to observe the wear-resistant test surface on the webbing 5.
为实现辊体的转动,本实施例的机台1的另一侧安装有电机一6、电机二7和电机三8,电机一6的驱动轴与收卷辊一2固定连接,电机二7的驱动轴与收卷辊二3固定连接,电机三8的驱动轴与耐磨测试辊4固定连接。其中,电机一6、电机二7均为步进电机,其驱动轴在电机不上电的条件下可自由转动。而电机三8为具有自锁功能的减速电机,即其驱动轴在受外力的条件下是不能转动的。这样设置的目的在于,由于步进电机具有转速可调的功能,因此便于调整织带5的收卷速度,以匹配不同的耐磨测试速度的要求。而电机三8采用具有自锁功能的减速电机的目的在于,电机三8不上电时,电机三8自锁,耐磨测试辊4不转动,实现织带5与静态的耐磨测试辊4之间的耐磨测试;当电机三8上电时,耐磨测试辊4转动,且其转动方向与织带5的收卷方向相反,实现织带5与动态的耐磨测试辊4之间的耐磨测试。因此,本实施例的电机一6、电机二7采用步进电机,电机三8采用具有自锁功能的减速电机,可匹配不同的耐磨测试条件下的测试要求,实现织带更灵活、范围更广的耐磨测试。In order to realize the rotation of the roller body, the other side of the machine 1 of this embodiment is equipped with motor 1 6, motor 2 7 and motor 3 8. The drive shaft of motor 1 6 is fixedly connected to winding roller 1 2, the drive shaft of motor 2 7 is fixedly connected to winding roller 2 3, and the drive shaft of motor 3 8 is fixedly connected to wear-resistant test roller 4. Among them, motor 1 6 and motor 2 7 are both stepper motors, and their drive shafts can rotate freely when the motors are not powered on. Motor 3 8 is a reduction motor with a self-locking function, that is, its drive shaft cannot rotate under the condition of external force. The purpose of this setting is that, since the stepper motor has the function of adjustable speed, it is convenient to adjust the winding speed of the ribbon 5 to match the requirements of different wear-resistant test speeds. The purpose of using a reduction motor with a self-locking function in the motor 3 8 is that when the motor 3 8 is not powered on, the motor 3 8 is self-locked, and the wear-resistant test roller 4 does not rotate, so as to realize the wear-resistant test between the webbing 5 and the static wear-resistant test roller 4; when the motor 3 8 is powered on, the wear-resistant test roller 4 rotates, and its rotation direction is opposite to the winding direction of the webbing 5, so as to realize the wear-resistant test between the webbing 5 and the dynamic wear-resistant test roller 4. Therefore, the motor 1 6 and the motor 2 7 of this embodiment use stepper motors, and the motor 3 8 uses a reduction motor with a self-locking function, which can match the test requirements under different wear-resistant test conditions and realize a more flexible and wider wear-resistant test of the webbing.
需要说明的是,关于步进电机和减速电机的控制,属于现有技术,本实用新型并不对其进行改进,故而本文不作更多的探讨。It should be noted that the control of stepper motors and reduction motors belongs to the prior art, and the present utility model does not improve it, so this article will not discuss it further.
本实施例的耐磨测试辊4包括辊体41、安装筒42和定位环43。辊体41与电机三8的驱动轴固定连接,安装筒42套设在辊体41中,安装筒42的表面上固定有测试试纸44,如砂纸等,安装筒42的两端均旋接有用于定位安装筒42的定位环43。当织带5在测试试纸44的表面上经过时,通过测试试纸44对织带5的摩擦作用,实现了织带5的耐磨测试。The wear-resistant test roller 4 of this embodiment includes a roller body 41, a mounting cylinder 42 and a positioning ring 43. The roller body 41 is fixedly connected to the driving shaft of the motor 38, the mounting cylinder 42 is sleeved in the roller body 41, a test paper 44, such as sandpaper, is fixed on the surface of the mounting cylinder 42, and the two ends of the mounting cylinder 42 are screwed with positioning rings 43 for positioning the mounting cylinder 42. When the webbing 5 passes on the surface of the test paper 44, the friction of the test paper 44 on the webbing 5 realizes the wear resistance test of the webbing 5.
为避免织带5在耐磨测试辊4上的位置的偏移,本实施例的定位环43与测试试纸44之间围成有用于定位织带5的定位环槽45。In order to prevent the position of the webbing 5 on the wear-resistant test roller 4 from being offset, a positioning ring groove 45 for positioning the webbing 5 is formed between the positioning ring 43 and the test paper 44 in this embodiment.
此外,为使得织带5能有效地进入到定位环槽45中,本实施例的两个定位环43相互靠近一侧的边缘上均设有倒角结构。In addition, in order to allow the webbing 5 to effectively enter the positioning ring groove 45, the edges of the two positioning rings 43 of this embodiment that are close to each other are both provided with chamfered structures.
本实用新型的工作原理是:将待测试的织带5的两端分别固定在收卷辊上,然后启动其中一个步进电机,如电机一6,通过收卷辊一2对织带5进行收卷,实现织带5的安装。而织带5收卷安装完毕后,需确保织带5绕设在耐磨测试辊4的测试试纸44上。The working principle of the utility model is: fix the two ends of the webbing 5 to be tested on the winding rollers respectively, then start one of the stepper motors, such as motor 16, to wind up the webbing 5 through the winding roller 12 to achieve the installation of the webbing 5. After the webbing 5 is wound and installed, it is necessary to ensure that the webbing 5 is wound on the test paper 44 of the wear-resistant test roller 4.
测试时,仅为另一步进电机上电,如电机二7,通过收卷辊二3使其对织带5进行收卷。此时,由于电机一6为不上电状态,因此在电机二7对织带5的收卷作用下,收卷辊一2自由转动放卷织带5。在织带5经过测试试纸44时,可对织带5进行摩擦。当电机二7对织带5收卷完毕后,电机二7断电,电机一6上电,通过收卷辊一2对织带5进行收卷,从而再次使织带5通过测试试纸44,进行耐磨测试。如此往复,当测试达到预定时间后,即完成了对织带5的耐磨测试。During the test, only another stepper motor is powered on, such as motor 27, and the reel 23 is used to reel the webbing 5. At this time, since motor 16 is not powered on, the reel 2 freely rotates and unwinds the webbing 5 under the reeling action of motor 27 on the webbing 5. When the webbing 5 passes through the test paper 44, the webbing 5 can be rubbed. When motor 27 has finished reeling the webbing 5, motor 27 is powered off, and motor 16 is powered on, and the webbing 5 is reeled through reel 2, so that the webbing 5 passes through the test paper 44 again for the wear test. This process is repeated, and when the test reaches the predetermined time, the wear test of the webbing 5 is completed.
在测试过程中,电机三8可按需使耐磨测试辊4处于静止或转动状态。During the test, the motor 3 8 can make the wear-resistant test roller 4 stationary or rotating as required.
以上所述的仅是本实用新型的优选实施方式,应当指出对于本领域的技术人员来说,在不脱离本实用新型结构的前提下,还可以作出若干变形和改进,这些都不会影响本实用新型实施的效果和专利的实用性。The above is only a preferred embodiment of the present invention. It should be pointed out that for those skilled in the art, several modifications and improvements can be made without departing from the structure of the present invention, which will not affect the effect of the implementation of the present invention and the practicality of the patent.
Claims (8)
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| CN202323663423.5U CN221667524U (en) | 2023-12-29 | 2023-12-29 | A wear-resistant testing device for webbing |
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| CN202323663423.5U CN221667524U (en) | 2023-12-29 | 2023-12-29 | A wear-resistant testing device for webbing |
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