CN221666840U - Brake disc flatness detection tool - Google Patents
Brake disc flatness detection tool Download PDFInfo
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- CN221666840U CN221666840U CN202420503067.6U CN202420503067U CN221666840U CN 221666840 U CN221666840 U CN 221666840U CN 202420503067 U CN202420503067 U CN 202420503067U CN 221666840 U CN221666840 U CN 221666840U
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Abstract
Description
技术领域Technical Field
本实用新型涉及检具技术领域,尤其是一种刹车盘平整度检测工装。The utility model relates to the technical field of inspection tools, in particular to a brake disc flatness inspection tool.
背景技术Background Art
目前刹车盘多用于汽车、电动车与自行车等,通过刹车片与刹车盘配合从而实现对刹车盘的抱紧,刹车盘在使用时高速转动,故在刹车盘生产加工时,对于刹车盘的整体强度与侧壁的平整度有很高的要求;现有的刹车盘在加工完成后会有工作人员进行检测,工作人员采用标尺目测检测的方法,从而确保刹车盘侧壁的平整度。工作人员使用标尺目测的方法进行检测刹车片的平整度,不能够精准地测量出刹车片的平整度,且采用人工的方法效率较低,不利于刹车盘的批量检测,亟待改进。At present, brake discs are mostly used in automobiles, electric vehicles and bicycles. The brake pads and brake discs are used together to hold the brake discs tightly. The brake discs rotate at high speed when in use. Therefore, during the production and processing of brake discs, there are high requirements for the overall strength and flatness of the side walls of the brake discs. After the existing brake discs are processed, they will be inspected by staff. The staff use the method of visual inspection with a ruler to ensure the flatness of the side walls of the brake discs. The staff use the method of visual inspection with a ruler to inspect the flatness of the brake pads, which cannot accurately measure the flatness of the brake pads. In addition, the manual method is inefficient and not conducive to the batch inspection of brake discs, which needs to be improved urgently.
CN 217900736 U公开了一种刹车盘平整度检测工装,包括固定架,固定架上设置有固定板,固定板远离固定架的一侧可调节连接有调节板,调节板与固定板相互靠近的两侧保持平行设置,且调节板与固定板之间形成用于检测刹车盘的检测腔,调节板上设置有多个用于调节调节板与固定板之间距离的调节件。上述检测工装通过固定板与调节板配合形成的检测腔,不仅可以更加精确的检测刹车盘表的平整度,还可以提高检测刹车盘的效率。但是上述检测工装在进行检测时刹车盘会与检测腔的内壁紧贴,在检测过程中容易划伤刹车盘的表面,影响产品的质量。CN 217900736 U discloses a brake disc flatness detection tool, including a fixed frame, a fixed plate is arranged on the fixed frame, a side of the fixed plate away from the fixed frame is adjustably connected to an adjustment plate, the two sides of the adjustment plate and the fixed plate close to each other are kept parallel, and a detection cavity for detecting the brake disc is formed between the adjustment plate and the fixed plate, and a plurality of adjustment parts for adjusting the distance between the adjustment plate and the fixed plate are arranged on the adjustment plate. The detection cavity formed by the fixed plate and the adjustment plate of the above-mentioned detection tool can not only detect the flatness of the brake disc surface more accurately, but also improve the efficiency of detecting the brake disc. However, when the above-mentioned detection tool is detecting, the brake disc will be in close contact with the inner wall of the detection cavity, which is easy to scratch the surface of the brake disc during the detection process, affecting the quality of the product.
实用新型内容Utility Model Content
为了克服现有技术中所存在的上述缺陷,本实用新型提供了一种刹车盘平整度检测工装。In order to overcome the above-mentioned defects existing in the prior art, the utility model provides a brake disc flatness detection tool.
本实用新型解决其技术问题所采用的技术方案是:一种刹车盘平整度检测工装,包括底座,所述底座的顶部固定安装有固定架,所述固定架上转动安装有用于支撑杆,所述支撑杆的顶端设有用于放置刹车盘的支撑盘,所述支撑盘的上方设有用于夹持刹车盘的定位盘,所述底座上滑动安装有滑座,所述滑座上固定安装有检测架,所述检测架上安装有千分表。The technical solution adopted by the utility model to solve its technical problems is: a brake disc flatness detection tool, comprising a base, a fixing frame is fixedly installed on the top of the base, a support rod is rotatably installed on the fixing frame, a support plate for placing the brake disc is provided on the top of the support rod, a positioning plate for clamping the brake disc is provided above the support plate, a slide seat is slidably installed on the base, a detection frame is fixedly installed on the slide seat, and a micrometer is installed on the detection frame.
进一步,所述底座的侧壁上转动安装有手轮,所述手轮的转轴端部固定安装有第一锥齿轮,所述支撑杆的底端固定安装有第二锥齿轮,所述第一锥齿轮与第二锥齿轮啮合。Furthermore, a hand wheel is rotatably mounted on the side wall of the base, a first bevel gear is fixedly mounted on the end of the rotating shaft of the hand wheel, a second bevel gear is fixedly mounted on the bottom end of the support rod, and the first bevel gear is meshed with the second bevel gear.
进一步,所述定位盘的顶部轴心处开设有沉头孔,所述沉头孔内插接有紧固螺栓,所述支撑盘的顶部轴心处开设有与紧固螺栓相配合的螺纹孔。Furthermore, a countersunk hole is provided at the top axis of the positioning plate, a fastening bolt is inserted into the countersunk hole, and a threaded hole matching with the fastening bolt is provided at the top axis of the supporting plate.
进一步,所述支撑盘靠近定位盘的一端设有第一锥面,所述定位盘靠近支撑盘的一端设有第二锥面。Furthermore, a first conical surface is provided at one end of the support plate close to the positioning plate, and a second conical surface is provided at one end of the positioning plate close to the support plate.
进一步,所述滑座的底部前后两侧固定安装有T型滑块,所述底座上开设有与T型滑块相匹配的T型滑槽,两组所述T型滑块之间设有定位螺栓,所述定位螺栓配合安装在滑座上,所述定位螺栓的顶端设有旋拧帽,所述定位螺栓的底端穿过滑座与底座的顶面抵接。Furthermore, T-shaped sliders are fixedly installed on the front and rear sides of the bottom of the slide seat, and a T-shaped slide groove matching the T-shaped slider is opened on the base. A positioning bolt is provided between the two groups of T-shaped sliders. The positioning bolts are installed on the slide seat, and a screw cap is provided on the top of the positioning bolt. The bottom end of the positioning bolt passes through the slide seat and abuts against the top surface of the base.
进一步,所述检测架包括方形柱,所述方形柱固定安装在滑座上,所述方形柱上滑动安装有第一滑块,所述第一滑块的前侧壁上配合安装有第一固定栓,所述第一滑块的右侧壁上固定安装有调节柱,所述调节柱上滑动安装有第二滑块,所述第二滑块的顶壁上配合安装有第二固定栓,所述第二滑块的前侧壁上配合安装有千分表。Further, the detection frame includes a square column, which is fixedly mounted on a slide seat, a first slider is slidably mounted on the square column, a first fixing bolt is cooperatively mounted on the front side wall of the first slider, an adjusting column is fixedly mounted on the right side wall of the first slider, a second slider is slidably mounted on the adjusting column, a second fixing bolt is cooperatively mounted on the top wall of the second slider, and a micrometer is cooperatively mounted on the front side wall of the second slider.
本实用新型的有益效果是,本实用新型设计方案通过固定架上转动安装有支撑杆的设计,支撑杆的顶端焊接有支撑盘,刹车盘放置在支撑盘上,并通过定位盘将刹车盘压紧定位,之后调整检测架的位置将千分表的表针压在刹车盘上,通过转动支撑杆使刹车盘转动,通过千分表检测刹车盘的平整度,从而避免在检测过程中划伤刹车盘的表面,进而保证产品的质量。The beneficial effect of the utility model is that the design scheme of the utility model is designed through a support rod rotatably installed on the fixed frame, a support plate is welded to the top of the support rod, the brake disc is placed on the support plate, and the brake disc is pressed and positioned by the positioning plate, and then the position of the detection frame is adjusted to press the needle of the micrometer on the brake disc, the brake disc is rotated by rotating the support rod, and the flatness of the brake disc is detected by the micrometer, thereby avoiding scratching the surface of the brake disc during the detection process, thereby ensuring the quality of the product.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
下面结合附图和实施例对本实用新型进一步说明。The utility model is further described below in conjunction with the accompanying drawings and embodiments.
图1为本实用新型的立体结构示意图;FIG1 is a schematic diagram of the three-dimensional structure of the utility model;
图2为本实用新型的主视图;Figure 2 is a front view of the utility model;
图3为本实用新型的俯视图;Fig. 3 is a top view of the utility model;
图4为图3中A-A方向的剖面结构示意图;Fig. 4 is a schematic diagram of the cross-sectional structure along the A-A direction in Fig. 3;
图5为本实用新型定位盘的结构示意图。FIG. 5 is a schematic structural diagram of a positioning plate of the utility model.
图中:1.底座,2.固定架,3.支撑杆,4.支撑盘,41.螺纹孔,42.第一锥面,5.定位盘,51.沉头孔,52.第二锥面,6.紧固螺栓,7.手轮,8.第一锥齿轮,9.第二锥齿轮,10.滑座,11.T型滑块,12.T型滑槽,13.定位螺栓,14.旋拧帽,15.方形柱,16.第一滑块,17.第一固定栓,18.调节柱,19.第二滑块,20.第二固定柱,21.千分表,22.刹车盘。In the figure: 1. base, 2. fixing frame, 3. support rod, 4. support plate, 41. threaded hole, 42. first cone surface, 5. positioning plate, 51. countersunk hole, 52. second cone surface, 6. fastening bolt, 7. handwheel, 8. first bevel gear, 9. second bevel gear, 10. slide seat, 11. T-type slide block, 12. T-type slide groove, 13. positioning bolt, 14. screw cap, 15. square column, 16. first slide block, 17. first fixing bolt, 18. adjusting column, 19. second slide block, 20. second fixing column, 21. micrometer, 22. brake disc.
具体实施方式DETAILED DESCRIPTION
为了更清楚地说明本实用新型的技术方案,下面结合附图对本实用新型做进一步的说明,显而易见地,下面所描述的附图仅仅是本实用新型的一个实施例,对于本领域的普通技术人员来讲,在不付出创造性劳动的前提下,根据此附图和实施例获得其他的实施例,都属于本实用新型的保护范围。In order to more clearly illustrate the technical solution of the utility model, the utility model is further described below in conjunction with the accompanying drawings. Obviously, the accompanying drawings described below are only one embodiment of the utility model. For ordinary technicians in this field, without paying any creative work, other embodiments can be obtained based on this drawing and embodiment, which all belong to the protection scope of the utility model.
根据图1-5所示,一种刹车盘平整度检测工装,包括底座1,底座1的顶部通过螺栓固定安装有固定架2,固定架2上通过轴承转动安装有用于支撑杆3,支撑杆3的顶端焊接有用于放置刹车盘22的支撑盘4,支撑盘4的上方设有用于夹持刹车盘22的定位盘5,底座1上滑动安装有滑座10,滑座10上固定安装有检测架,检测架上安装有千分表21。As shown in Figures 1-5, a brake disc flatness detection tool includes a base 1, a fixing frame 2 is fixedly installed on the top of the base 1 by bolts, a support rod 3 is rotatably installed on the fixing frame 2 through a bearing, a support plate 4 for placing a brake disc 22 is welded to the top of the support rod 3, a positioning plate 5 for clamping the brake disc 22 is provided above the support plate 4, a slide seat 10 is slidably installed on the base 1, a detection frame is fixedly installed on the slide seat 10, and a micrometer 21 is installed on the detection frame.
在本实施例中,底座1的侧壁上通过轴承转动安装有手轮7,手轮7的转轴端部固定安装有第一锥齿轮8,支撑杆3的底端固定安装有第二锥齿轮9,第一锥齿轮8与第二锥齿轮9啮合,工作人员通过转动手轮7使第一锥齿轮8转动,在第一锥齿轮8与第二锥齿轮9的配合下驱动支撑杆3在固定加上转动。In this embodiment, a handwheel 7 is rotatably mounted on the side wall of the base 1 through a bearing, a first bevel gear 8 is fixedly mounted on the end of the rotating shaft of the handwheel 7, a second bevel gear 9 is fixedly mounted on the bottom end of the support rod 3, and the first bevel gear 8 is meshed with the second bevel gear 9. The staff rotates the handwheel 7 to rotate the first bevel gear 8, and drives the support rod 3 to rotate while being fixed under the cooperation of the first bevel gear 8 and the second bevel gear 9.
在本实施例中,定位盘5的顶部轴心处开设有沉头孔51,沉头孔51内插接有紧固螺栓6,支撑盘4的顶部轴心处开设有与紧固螺栓6相配合的螺纹孔41,紧固螺栓6配合安装在螺纹孔41内,刹车盘22放置在支撑盘4与定位盘5之间,通过拧紧紧固螺栓6将刹车盘22夹紧固定。In this embodiment, a countersunk hole 51 is provided at the top axis of the positioning plate 5, and a fastening bolt 6 is inserted into the countersunk hole 51. A threaded hole 41 matching with the fastening bolt 6 is provided at the top axis of the support plate 4. The fastening bolt 6 is installed in the threaded hole 41. The brake disc 22 is placed between the support plate 4 and the positioning plate 5, and the brake disc 22 is clamped and fixed by tightening the fastening bolt 6.
在本实施例中,支撑盘4靠近定位盘5的一端设有第一锥面42,定位盘5靠近支撑盘4的一端设有第二锥面52,第一锥面42和第二锥面52分别与刹车盘22的中心孔的端部抵接,从而使刹车盘22的轴心与支撑杆3的轴心共线。In this embodiment, a first conical surface 42 is provided at one end of the support plate 4 close to the positioning plate 5, and a second conical surface 52 is provided at one end of the positioning plate 5 close to the support plate 4. The first conical surface 42 and the second conical surface 52 are respectively abutted against the ends of the center hole of the brake disc 22, so that the axis of the brake disc 22 is colinear with the axis of the support rod 3.
在本实施例中,滑座10的底部前后两侧固定安装有T型滑块11,底座1上开设有与T型滑块11相匹配的T型滑槽12,两组T型滑块11之间设有定位螺栓13,定位螺栓13通过螺纹配合安装在滑座10上,定位螺栓13的顶端设有旋拧帽14,定位螺栓13的底端穿过滑座10与底座1的顶面抵接,滑座10的T型滑块11滑动安装在底座1的T型滑槽12内,通过拧紧定位螺栓13将滑座10在底座1上固定。In this embodiment, T-shaped sliders 11 are fixedly installed on the front and rear sides of the bottom of the slide 10, and a T-shaped groove 12 matching the T-shaped slider 11 is opened on the base 1. A positioning bolt 13 is provided between the two groups of T-shaped sliders 11. The positioning bolt 13 is installed on the slide 10 through threaded cooperation. A screw cap 14 is provided on the top of the positioning bolt 13. The bottom end of the positioning bolt 13 passes through the slide 10 and abuts against the top surface of the base 1. The T-shaped slider 11 of the slide 10 is slidably installed in the T-shaped groove 12 of the base 1, and the slide 10 is fixed on the base 1 by tightening the positioning bolt 13.
在本实施例中,检测架包括方形柱15,方形柱15固定安装在滑座10上,方形柱15上滑动安装有第一滑块16,第一滑块16的前侧壁上通过螺纹配合安装有第一固定栓17,通过拧紧第一固定栓17对第一滑块16进行定位,第一滑块16的右侧壁上固定安装有调节柱18,调节柱18上滑动安装有第二滑块19,第二滑块19的顶壁上通过螺纹配合安装有第二固定柱20,通过拧紧第二固定栓20对第二滑块19进行定位,第二滑块19的前侧壁上配合安装有千分表21,在对刹车盘22进行检测时,可以根据刹车盘22的位置灵活的调整千分表21的位置。In this embodiment, the detection frame includes a square column 15, which is fixedly installed on the slide 10. A first slider 16 is slidably installed on the square column 15. A first fixing bolt 17 is installed on the front side wall of the first slider 16 by threaded cooperation. The first slider 16 is positioned by tightening the first fixing bolt 17. An adjusting column 18 is fixedly installed on the right side wall of the first slider 16. A second slider 19 is slidably installed on the adjusting column 18. A second fixing column 20 is installed on the top wall of the second slider 19 by threaded cooperation. The second slider 19 is positioned by tightening the second fixing bolt 20. A micrometer 21 is installed on the front side wall of the second slider 19. When the brake disc 22 is detected, the position of the micrometer 21 can be flexibly adjusted according to the position of the brake disc 22.
本实用新型具体使用过程如下,首先将刹车盘22放置到支撑盘4上,之后将定位盘5放置到刹车盘22上,并拧紧紧固螺栓6,通过定位盘5与支撑盘4的配合对刹车盘22进行夹持定位,刹车盘22定位完成后,通过调整检测架的位置,使千分表21的表针压在刹车盘22上,工作人员通过转动手轮7驱动支撑杆3转动,刹车盘22会随支撑杆3同步转动,此时可以通过千分表21检测刹车盘22的平整度,从而避免在检测过程中划伤刹车盘的表面,进而保证产品的质量。The specific use process of the utility model is as follows: first, the brake disc 22 is placed on the supporting disc 4, and then the positioning disc 5 is placed on the brake disc 22, and the fastening bolts 6 are tightened. The brake disc 22 is clamped and positioned by the cooperation of the positioning disc 5 and the supporting disc 4. After the positioning of the brake disc 22 is completed, the position of the detection frame is adjusted so that the needle of the micrometer 21 is pressed on the brake disc 22. The staff drives the support rod 3 to rotate by turning the handwheel 7, and the brake disc 22 will rotate synchronously with the support rod 3. At this time, the flatness of the brake disc 22 can be detected by the micrometer 21, so as to avoid scratching the surface of the brake disc during the detection process, thereby ensuring the quality of the product.
以上实施例仅为本实用新型的示例性实施例,不用于限制本实用新型,本实用新型的保护范围由权利要求书限定。本领域技术人员可以在本实用新型的实质和保护范围内,对本实用新型做出各种修改或等同替换,这种修改或等同替换也应视为落在本实用新型的保护范围内。The above embodiments are only exemplary embodiments of the present invention and are not intended to limit the present invention. The protection scope of the present invention is defined by the claims. Those skilled in the art may make various modifications or equivalent substitutions to the present invention within the essence and protection scope of the present invention, and such modifications or equivalent substitutions shall also be deemed to fall within the protection scope of the present invention.
Claims (6)
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| CN202420503067.6U CN221666840U (en) | 2024-03-15 | 2024-03-15 | Brake disc flatness detection tool |
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Effective date of registration: 20250725 Address after: 266000 No. 16, Mingji Road, environmental protection industrial park, Jimo District, Qingdao City, Shandong Province Patentee after: Qingdao aonate Electronic Technology Co.,Ltd. Country or region after: China Address before: 264000 Shandong Province Yantai City Laizhou City Yidao Town Chi Jia Village South Patentee before: Laizhou Gongtai Machinery Co.,Ltd. Country or region before: China |