CN221663422U - A bridge formwork with high rust resistance for road and bridge construction projects - Google Patents

A bridge formwork with high rust resistance for road and bridge construction projects Download PDF

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CN221663422U
CN221663422U CN202323221472.3U CN202323221472U CN221663422U CN 221663422 U CN221663422 U CN 221663422U CN 202323221472 U CN202323221472 U CN 202323221472U CN 221663422 U CN221663422 U CN 221663422U
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layer
bridge
coating
corrosion
road
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石春华
张青力
冯世晨
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Hainan Xiaoguanzhan Construction Engineering Co ltd
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Hainan Xiaoguanzhan Construction Engineering Co ltd
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Abstract

The utility model discloses a bridge template with high antirust strength for road and bridge construction engineering, which comprises a bridge template body, wherein the surface of the bridge template body is provided with a protective layer, and the protective layer comprises an adhesive layer, a corrosion-resistant layer, a waterproof layer, a heat-insulating layer and a wear-resistant layer. According to the utility model, the waterproof layer is designed, the active epoxy groups of the zinc-based epoxy coating react with free bonds on the metal surface in the curing process to form firm chemical bonds, so that the riveting structure formed by the coating and the metal matrix is formed, and the chemical bonds formed between the coatings are tightly integrated with the composite coating, thereby avoiding direct contact of moisture in concrete with the bridge formwork body and corrosion of the bridge formwork body.

Description

一种路桥建筑工程用防锈强度高的桥梁模板A bridge formwork with high rust resistance for road and bridge construction projects

技术领域Technical Field

本实用新型涉及路桥建筑技术领域,具体为一种路桥建筑工程用防锈强度高的桥梁模板。The utility model relates to the technical field of road and bridge construction, in particular to a bridge template with high rust-proof strength for road and bridge construction engineering.

背景技术Background Art

建筑物是指人工建筑而成的资产,属于固定资产范畴,包括房屋和构筑物两大类,房屋是指供人居住、工作、学习、生产、经营、娱乐、储藏物品以及进行其他社会活动的工程建筑,与建筑物有区别的是构筑物,构筑物指房屋以外的工程建筑,如围墙、道路、水坝、水井、隧道、水塔、桥梁和烟囱等,其中涉及到路桥建筑工程用桥梁模板,而现有的桥梁模板防锈效果不好且强度不高,导致满足不了人们的使用需求。Buildings refer to artificially constructed assets and fall under the category of fixed assets, including two categories: houses and structures. Houses refer to engineering buildings for people to live, work, study, produce, operate, entertain, store goods and conduct other social activities. Structures are different from buildings. Structures refer to engineering buildings other than houses, such as walls, roads, dams, wells, tunnels, water towers, bridges and chimneys, etc., which involve bridge formwork for road and bridge construction projects. However, the existing bridge formwork has poor anti-rust effect and low strength, which leads to the inability to meet people's usage needs.

实用新型内容Utility Model Content

本实用新型的目的在于提供一种路桥建筑工程用防锈强度高的桥梁模板,具备防锈性能好的优点,解决了现有装置防锈性能差的问题。The utility model aims to provide a bridge template with high anti-rust strength for road and bridge construction engineering, which has the advantage of good anti-rust performance and solves the problem of poor anti-rust performance of existing devices.

为实现上述目的,本实用新型提供如下技术方案:一种路桥建筑工程用防锈强度高的桥梁模板,包括桥梁模板本体,所述桥梁模板本体的表面设置有防护层,所述防护层包括粘结层、耐腐蚀层、防水层、隔热层和耐磨层,所述粘结层的一侧设置有耐腐蚀层,所述耐腐蚀层的一侧设置有防水层,所述防水层的一侧设置有隔热层,所述隔热层的一侧设置有耐磨层。To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a bridge formwork with high anti-rust strength for road and bridge construction projects, comprising a bridge formwork body, the surface of the bridge formwork body is provided with a protective layer, the protective layer comprises an adhesive layer, a corrosion-resistant layer, a waterproof layer, a heat-insulating layer and a wear-resistant layer, one side of the adhesive layer is provided with a corrosion-resistant layer, one side of the corrosion-resistant layer is provided with a waterproof layer, one side of the waterproof layer is provided with a heat-insulating layer, and one side of the heat-insulating layer is provided with a wear-resistant layer.

优选的,所述粘结层的材料为金属铝粉,所述粘结层电镀在桥梁模板本体的表面。Preferably, the material of the bonding layer is metal aluminum powder, and the bonding layer is electroplated on the surface of the bridge formwork body.

优选的,所述耐腐蚀层包括抗腐蚀漆涂层、陶瓷纤维层和玻璃纤维层,所述抗腐蚀漆涂层的一侧设置有陶瓷纤维层,所述陶瓷纤维层的一侧设置有玻璃纤维层,所述抗腐蚀漆涂层为聚氨酯防腐漆。Preferably, the corrosion-resistant layer comprises an anti-corrosion paint coating, a ceramic fiber layer and a glass fiber layer, a ceramic fiber layer is arranged on one side of the anti-corrosion paint coating, a glass fiber layer is arranged on one side of the ceramic fiber layer, and the anti-corrosion paint coating is a polyurethane anti-corrosion paint.

优选的,所述防水层包括锌基环氧涂层和聚酯涂层,所述锌基环氧涂层的一侧设置有聚酯涂层。Preferably, the waterproof layer includes a zinc-based epoxy coating and a polyester coating, and a polyester coating is provided on one side of the zinc-based epoxy coating.

优选的,所述隔热层为陶瓷涂层,所述耐磨层为类金刚石涂层。Preferably, the thermal insulation layer is a ceramic coating, and the wear-resistant layer is a diamond-like coating.

优选的,所述隔热层的厚度与耐磨层的厚度相同,所述耐磨层在零点二毫米至零点四毫米之间。Preferably, the thickness of the heat-insulating layer is the same as the thickness of the wear-resistant layer, and the thickness of the wear-resistant layer is between 0.2 mm and 0.4 mm.

与现有技术相比,本实用新型的有益效果如下:Compared with the prior art, the beneficial effects of the utility model are as follows:

1、本实用新型通过设计防水层,锌基环氧涂层在固化过程中活泼的环氧基和金属表面的游离键起反应而形成牢固的化学键,使涂层与金属基体形成的铆嵌结构,涂层之间形成的化学键,使复合涂层紧密一体,从而避免混凝土中的水分直接与桥梁模板本体接触,避免其被锈蚀,通过设计耐腐蚀层,可以有效防止桥梁模板本体被酸性液体腐蚀,实现多重防腐效果,有效提升桥梁模板本体的耐腐蚀性能,延长其使用寿命,从而达到防锈性能好的效果,解决了现有装置防锈性能差的问题。1. The utility model designs a waterproof layer. During the curing process of the zinc-based epoxy coating, the active epoxy groups react with the free bonds on the metal surface to form strong chemical bonds, so that the coating and the metal substrate form a riveted structure, and the chemical bonds formed between the coatings make the composite coating tightly integrated, thereby avoiding direct contact between the moisture in the concrete and the bridge formwork body to prevent it from being corroded. By designing a corrosion-resistant layer, the bridge formwork body can be effectively prevented from being corroded by acidic liquids, achieving multiple anti-corrosion effects, effectively improving the corrosion resistance of the bridge formwork body, and extending its service life, thereby achieving a good anti-rust performance effect, and solving the problem of poor anti-rust performance of existing devices.

2、本实用新型通过设计隔热层,导热系数低的材质可以隔绝热量的传递,在寒冷地区更加抗寒,通过设计粘结层,增加桥梁模板本体表面的粘附力,通过设计耐磨层,避免表面的防护层被磨损破坏。2. The utility model designs a heat-insulating layer, and the material with low thermal conductivity can isolate the transfer of heat, making it more cold-resistant in cold areas. By designing a bonding layer, the adhesion of the surface of the bridge formwork body is increased. By designing a wear-resistant layer, the surface protective layer is prevented from being worn and damaged.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1为本实用新型结构示意图;Fig. 1 is a schematic diagram of the structure of the utility model;

图2为本实用新型防护层结构主视剖面图;FIG2 is a front cross-sectional view of the protective layer structure of the utility model;

图3为本实用新型耐腐蚀层结构主视剖面图;FIG3 is a front cross-sectional view of the corrosion-resistant layer structure of the utility model;

图4为本实用新型防水层结构主视剖面图。FIG4 is a front cross-sectional view of the waterproof layer structure of the present invention.

图中:1、桥梁模板本体;2、防护层;21、粘结层;22、耐腐蚀层;221、抗腐蚀漆涂层;222、陶瓷纤维层;223、玻璃纤维层;23、防水层;231、锌基环氧涂层;232、聚酯涂层;24、隔热层;25、耐磨层。In the figure: 1. Bridge formwork body; 2. Protective layer; 21. Adhesive layer; 22. Corrosion-resistant layer; 221. Corrosion-resistant paint coating; 222. Ceramic fiber layer; 223. Glass fiber layer; 23. Waterproof layer; 231. Zinc-based epoxy coating; 232. Polyester coating; 24. Thermal insulation layer; 25. Wear-resistant layer.

具体实施方式DETAILED DESCRIPTION

下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

请参阅图1-4,一种路桥建筑工程用防锈强度高的桥梁模板,包括桥梁模板本体1,桥梁模板本体1的表面设置有防护层2,防护层2包括粘结层21、耐腐蚀层22、防水层23、隔热层24和耐磨层25,粘结层21的材料为金属铝粉,粘结层21电镀在桥梁模板本体1的表面,通过设计隔热层24,导热系数低的材质可以隔绝热量的传递,在寒冷地区更加抗寒,通过设计粘结层21,增加桥梁模板本体1表面的粘附力,通过设计耐磨层25,避免表面的防护层2被磨损破坏,粘结层21的一侧设置有耐腐蚀层22,耐腐蚀层22包括抗腐蚀漆涂层221、陶瓷纤维层222和玻璃纤维层223,抗腐蚀漆涂层221的一侧设置有陶瓷纤维层222,陶瓷纤维层222的一侧设置有玻璃纤维层223,抗腐蚀漆涂层221为聚氨酯防腐漆,耐腐蚀层22的一侧设置有防水层23,防水层23包括锌基环氧涂层231和聚酯涂层232,锌基环氧涂层231的一侧设置有聚酯涂层232,防水层23的一侧设置有隔热层24,隔热层24的一侧设置有耐磨层25,隔热层24为陶瓷涂层,耐磨层25为类金刚石涂层,隔热层24的厚度与耐磨层25的厚度相同,耐磨层25在零点二毫米至零点四毫米之间,通过设计防水层23,锌基环氧涂层231在固化过程中活泼的环氧基和金属表面的游离键起反应而形成牢固的化学键,使涂层与金属基体形成的铆嵌结构,涂层之间形成的化学键,使复合涂层紧密一体,从而避免混凝土中的水分直接与桥梁模板本体1接触,避免其被锈蚀,通过设计耐腐蚀层22,可以有效防止桥梁模板本体1被酸性液体腐蚀,实现多重防腐效果,有效提升桥梁模板本体1的耐腐蚀性能,延长其使用寿命,从而达到防锈性能好的效果,解决了现有装置防锈性能差的问题。Please refer to Figures 1-4, a bridge template with high anti-rust strength for road and bridge construction engineering, including a bridge template body 1, a protective layer 2 is arranged on the surface of the bridge template body 1, and the protective layer 2 includes a bonding layer 21, a corrosion-resistant layer 22, a waterproof layer 23, a heat-insulating layer 24 and a wear-resistant layer 25. The material of the bonding layer 21 is metal aluminum powder, and the bonding layer 21 is electroplated on the surface of the bridge template body 1. By designing the heat-insulating layer 24, the material with low thermal conductivity can isolate the transfer of heat, and is more cold-resistant in cold areas. By designing the bonding layer 21, the bridge is increased. The adhesion of the surface of the template body 1 is improved by designing a wear-resistant layer 25 to prevent the surface protective layer 2 from being worn and damaged. A corrosion-resistant layer 22 is provided on one side of the bonding layer 21. The corrosion-resistant layer 22 includes an anti-corrosion paint coating 221, a ceramic fiber layer 222 and a glass fiber layer 223. A ceramic fiber layer 222 is provided on one side of the anti-corrosion paint coating 221. A glass fiber layer 223 is provided on one side of the ceramic fiber layer 222. The anti-corrosion paint coating 221 is a polyurethane anti-corrosion paint. A waterproof layer 23 is provided on one side of the corrosion-resistant layer 22. The waterproof layer 23 includes a The invention comprises a zinc-based epoxy coating 231 and a polyester coating 232. The polyester coating 232 is arranged on one side of the zinc-based epoxy coating 231. The heat-insulating layer 24 is arranged on one side of the waterproof layer 23. The wear-resistant layer 25 is arranged on one side of the heat-insulating layer 24. The heat-insulating layer 24 is a ceramic coating. The wear-resistant layer 25 is a diamond-like coating. The thickness of the heat-insulating layer 24 is the same as that of the wear-resistant layer 25. The thickness of the wear-resistant layer 25 is between 0.2 mm and 0.4 mm. By designing the waterproof layer 23, the active epoxy group of the zinc-based epoxy coating 231 and the free surface of the metal surface are The debonding reaction forms a strong chemical bond, so that the coating and the metal substrate form a riveted structure, and the chemical bonds formed between the coatings make the composite coating tightly integrated, thereby preventing the moisture in the concrete from directly contacting the bridge formwork body 1 and preventing it from rusting. By designing the corrosion-resistant layer 22, the bridge formwork body 1 can be effectively prevented from being corroded by acidic liquids, achieving multiple anti-corrosion effects, effectively improving the corrosion resistance of the bridge formwork body 1, and extending its service life, thereby achieving a good anti-rust performance effect, and solving the problem of poor anti-rust performance of the existing device.

使用时,通过设计防水层23,锌基环氧涂层231在固化过程中活泼的环氧基和金属表面的游离键起反应而形成牢固的化学键,使涂层与金属基体形成的铆嵌结构,涂层之间形成的化学键,使复合涂层紧密一体,从而避免混凝土中的水分直接与桥梁模板本体1接触,避免其被锈蚀,通过设计耐腐蚀层22,可以有效防止桥梁模板本体1被酸性液体腐蚀,实现多重防腐效果,有效提升桥梁模板本体1的耐腐蚀性能,延长其使用寿命,从而达到防锈性能好的效果,解决了现有装置防锈性能差的问题。When in use, by designing a waterproof layer 23, the active epoxy group of the zinc-based epoxy coating 231 reacts with the free bonds on the metal surface during the curing process to form a strong chemical bond, so that the coating and the metal substrate form a riveted structure, and the chemical bonds formed between the coatings make the composite coating tightly integrated, thereby avoiding direct contact between the moisture in the concrete and the bridge formwork body 1 to prevent it from rusting. By designing a corrosion-resistant layer 22, the bridge formwork body 1 can be effectively prevented from being corroded by acidic liquids, achieving multiple anti-corrosion effects, effectively improving the corrosion resistance of the bridge formwork body 1, and extending its service life, thereby achieving a good anti-rust performance effect, and solving the problem of poor anti-rust performance of existing devices.

在本专利的描述中,需要理解的是,术语“中心”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本专利和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本专利的限制。在本专利的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“设置”应做广义理解,例如,可以是固定相连、设置,也可以是可拆卸连接、设置,或一体地连接、设置。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本专利中的具体含义。In the description of this patent, it should be understood that the terms "center", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing this patent and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on this patent. In the description of this patent, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", and "set" should be understood in a broad sense, for example, they can be fixedly connected or set, or detachably connected or set, or connected or set as a whole. For ordinary technicians in this field, the specific meanings of the above terms in this patent can be understood according to specific circumstances.

尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims (6)

1.一种路桥建筑工程用防锈强度高的桥梁模板,包括桥梁模板本体(1),其特征在于:所述桥梁模板本体(1)的表面设置有防护层(2),所述防护层(2)包括粘结层(21)、耐腐蚀层(22)、防水层(23)、隔热层(24)和耐磨层(25),所述粘结层(21)的一侧设置有耐腐蚀层(22),所述耐腐蚀层(22)的一侧设置有防水层(23),所述防水层(23)的一侧设置有隔热层(24),所述隔热层(24)的一侧设置有耐磨层(25)。1. A bridge formwork with high anti-rust strength for road and bridge construction engineering, comprising a bridge formwork body (1), characterized in that: a protective layer (2) is provided on the surface of the bridge formwork body (1), the protective layer (2) comprises an adhesive layer (21), a corrosion-resistant layer (22), a waterproof layer (23), a heat-insulating layer (24) and a wear-resistant layer (25), the corrosion-resistant layer (22) is provided on one side of the adhesive layer (21), the waterproof layer (23) is provided on one side of the corrosion-resistant layer (22), the heat-insulating layer (24) is provided on one side of the waterproof layer (23), the heat-insulating layer (24) is provided on one side of the heat-insulating layer (24), and the wear-resistant layer (25) is provided on one side of the heat-insulating layer (24). 2.根据权利要求1所述的一种路桥建筑工程用防锈强度高的桥梁模板,其特征在于:所述粘结层(21)的材料为金属铝粉,所述粘结层(21)电镀在桥梁模板本体(1)的表面。2. A bridge formwork with high rust resistance for road and bridge construction engineering according to claim 1, characterized in that the material of the bonding layer (21) is metal aluminum powder, and the bonding layer (21) is electroplated on the surface of the bridge formwork body (1). 3.根据权利要求1所述的一种路桥建筑工程用防锈强度高的桥梁模板,其特征在于:所述耐腐蚀层(22)包括抗腐蚀漆涂层(221)、陶瓷纤维层(222)和玻璃纤维层(223),所述抗腐蚀漆涂层(221)的一侧设置有陶瓷纤维层(222),所述陶瓷纤维层(222)的一侧设置有玻璃纤维层(223),所述抗腐蚀漆涂层(221)为聚氨酯防腐漆。3. A bridge formwork with high anti-rust strength for road and bridge construction engineering according to claim 1, characterized in that: the corrosion-resistant layer (22) comprises an anti-corrosion paint coating (221), a ceramic fiber layer (222) and a glass fiber layer (223), one side of the anti-corrosion paint coating (221) is provided with a ceramic fiber layer (222), one side of the ceramic fiber layer (222) is provided with a glass fiber layer (223), and the anti-corrosion paint coating (221) is a polyurethane anti-corrosion paint. 4.根据权利要求1所述的一种路桥建筑工程用防锈强度高的桥梁模板,其特征在于:所述防水层(23)包括锌基环氧涂层(231)和聚酯涂层(232),所述锌基环氧涂层(231)的一侧设置有聚酯涂层(232)。4. A bridge formwork with high anti-rust strength for road and bridge construction engineering according to claim 1, characterized in that: the waterproof layer (23) comprises a zinc-based epoxy coating (231) and a polyester coating (232), and a polyester coating (232) is provided on one side of the zinc-based epoxy coating (231). 5.根据权利要求1所述的一种路桥建筑工程用防锈强度高的桥梁模板,其特征在于:所述隔热层(24)为陶瓷涂层,所述耐磨层(25)为类金刚石涂层。5. A bridge formwork with high anti-rust strength for road and bridge construction engineering according to claim 1, characterized in that the heat insulation layer (24) is a ceramic coating, and the wear-resistant layer (25) is a diamond-like coating. 6.根据权利要求1所述的一种路桥建筑工程用防锈强度高的桥梁模板,其特征在于:所述隔热层(24)的厚度与耐磨层(25)的厚度相同,所述耐磨层(25)在零点二毫米至零点四毫米之间。6. A bridge formwork with high anti-rust strength for road and bridge construction engineering according to claim 1, characterized in that the thickness of the heat insulation layer (24) is the same as the thickness of the wear-resistant layer (25), and the thickness of the wear-resistant layer (25) is between 0.2 mm and 0.4 mm.
CN202323221472.3U 2023-11-28 2023-11-28 A bridge formwork with high rust resistance for road and bridge construction projects Active CN221663422U (en)

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