CN221663031U - Modular flow reactor for electrocatalytic hydrogen production coupled with biomass molecular oxidation - Google Patents
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Abstract
Description
技术领域Technical Field
本实用新型属于电催化氧化领域,具体涉及一种电催化制氢耦合生物质分子氧化的模块化流动反应器。The utility model belongs to the field of electrocatalytic oxidation, and in particular relates to a modular flow reactor for electrocatalytic hydrogen production coupled with biomass molecular oxidation.
背景技术Background Art
生物质是地球上含量最丰富的含碳有机可再生资源,可替代化石资源生产燃料和化学品。生物质含氧量高(40~45%),是制备含氧化学品的理想原料。含有醛、酮类官能团的衍生平台分子可通过一系列的氧化反应转化为各种商业化学品,包括甲酸、2,5-呋喃二甲酸、糠酸、己二酸等。但是,这类官能团固有的高反应活性使其在极端条件下(强酸、强碱、高温等)不稳定,会发生不利的副反应(特别是高浓度底物下),影响反应活性。例如葡萄糖会在碱性条件下自发生成一系列有机酸(如阿拉伯糖、乳酸),5-羟甲基糠醛可在碱性条件下发生缩聚生成深褐色的胡敏素。Biomass is the most abundant carbon-containing organic renewable resource on earth, which can replace fossil resources to produce fuels and chemicals. Biomass has a high oxygen content (40-45%) and is an ideal raw material for the preparation of oxygen-containing chemicals. Derivative platform molecules containing aldehyde and ketone functional groups can be converted into various commercial chemicals, including formic acid, 2,5-furandicarboxylic acid, furoic acid, adipic acid, etc. through a series of oxidation reactions. However, the inherent high reactivity of such functional groups makes them unstable under extreme conditions (strong acid, strong base, high temperature, etc.), and adverse side reactions will occur (especially under high substrate concentrations), affecting the reactivity. For example, glucose will spontaneously generate a series of organic acids (such as arabinose and lactic acid) under alkaline conditions, and 5-hydroxymethylfurfural can undergo polycondensation under alkaline conditions to produce dark brown humin.
电催化氧化可由可再生电力驱动,符合可持续发展的理念,反应条件温和,同时阴极耦合产氢,成为生物质衍生平台分子制备高值含氧化学品的有利工具。近年来,生物质衍生分子的电催化氧化发展迅速,特别是催化剂的开发方面。北京化工大学胡传刚老师报道了InOOH-Ov用于5-羟甲基糠醛的电催化氧化,在30mL含有10mmol L-1的5-羟甲基糠醛的电解液中进行氧化,得到8.75mmol L-1的2,5-呋喃二甲酸(Nat.Commun.2023,14,2040)。文章(Appl.Catal.B-Environ.2023,323,122126)报道了一种NiMo3S4-R催化剂用于2,5-呋喃二甲酸的电合成,在使用10mmol L-1的5-羟甲基糠醛进行电催化氧化,得到9.8mmol L-1的2,5-呋喃二甲酸。为了提高反应活性,大多数的研究在碱性条件下进行,而碱性条件下5-羟甲基糠醛会发生非电化学的副反应,特别是缩聚反应,不利于2,5-呋喃二甲酸选择性的提高。因此,目前的研究集中于低浓度底物,不符合工业生产需求。Krebs证明了一种稳定策略,通过碱催化的坎尼扎罗反应将不稳定的HMF转化为碱稳定的5-羟甲基-2-呋喃甲酸和二羟甲基呋喃,都可进一步氧化为2,5-呋喃二甲酸。但是,底物浓度为250mM时,总体碳平衡仍较低(~80%)。因此,仍需进一步的研究来提高反应碳平衡和目标产物选择性。Electrocatalytic oxidation can be driven by renewable electricity, which is in line with the concept of sustainable development. The reaction conditions are mild, and the cathode is coupled to produce hydrogen, making it a favorable tool for the preparation of high-value oxygenated chemicals from biomass-derived platform molecules. In recent years, the electrocatalytic oxidation of biomass-derived molecules has developed rapidly, especially in the development of catalysts. Professor Hu Chuangang of Beijing University of Chemical Technology reported the use of InOOH-Ov for the electrocatalytic oxidation of 5-hydroxymethylfurfural. The oxidation was carried out in 30 mL of an electrolyte containing 10 mmol L -1 of 5-hydroxymethylfurfural to obtain 8.75 mmol L -1 of 2,5-furandicarboxylic acid (Nat. Commun. 2023, 14, 2040). The article (Appl. Catal. B-Environ. 2023, 323, 122126) reported a NiMo 3 S 4 -R catalyst for the electrosynthesis of 2,5-furandicarboxylic acid. When 10 mmol L -1 of 5-hydroxymethylfurfural was used for electrocatalytic oxidation, 9.8 mmol L -1 of 2,5-furandicarboxylic acid was obtained. In order to improve the reaction activity, most studies were carried out under alkaline conditions, but 5-hydroxymethylfurfural will undergo non-electrochemical side reactions under alkaline conditions, especially polycondensation reactions, which is not conducive to the improvement of the selectivity of 2,5-furandicarboxylic acid. Therefore, current research focuses on low-concentration substrates and does not meet the needs of industrial production. Krebs demonstrated a stable strategy to convert unstable HMF into base-stable 5-hydroxymethyl-2-furancarboxylic acid and dihydroxymethylfuran through a base-catalyzed Cannizzaro reaction, which can be further oxidized to 2,5-furandicarboxylic acid. However, when the substrate concentration is 250 mM, the overall carbon balance is still low (~80%). Therefore, further research is still needed to improve the reaction carbon balance and target product selectivity.
工业生产要求高反应速率、大体量和连续化生产,因此需要探究高浓度底物、大反应体积条件下如何实现高浓度、高选择性、高法拉第效率目标产物的制备。基于流动化学的反应器具有连续化和模块化的优势,因此构建模块化流动化学反应器有利于实现生物质分子电催化氧化耦合产氢的工业化生产。Industrial production requires high reaction rate, large volume and continuous production, so it is necessary to explore how to achieve high concentration, high selectivity and high Faraday efficiency target product preparation under high substrate concentration and large reaction volume conditions. Reactors based on flow chemistry have the advantages of continuity and modularity, so the construction of modular flow chemical reactors is conducive to the industrial production of biomass molecular electrocatalytic oxidation coupled hydrogen production.
实用新型内容Utility Model Content
本实用新型是为了实现生物质衍生含氧化学品的连续化、规模化生产提出的,其目的是提供一种电催化制氢耦合生物质分子氧化的模块化流动反应器,解决反应规模放大过程中存在的能效较低、底物分布不均、传质受限、产物选择性低等多方面的问题,实现模块化连续生产高浓度商业化学品、同时阴极联产高纯氢气。The utility model is proposed to realize the continuous and large-scale production of biomass-derived oxygen-containing chemicals. Its purpose is to provide a modular flow reactor for electrocatalytic hydrogen production coupled with biomass molecular oxidation, so as to solve the problems of low energy efficiency, uneven substrate distribution, limited mass transfer, low product selectivity, etc. in the process of reaction scale expansion, and realize modular continuous production of high-concentration commercial chemicals and simultaneous cathode co-production of high-purity hydrogen.
本实用新型是通过以下技术方案实现的:The utility model is realized by the following technical solutions:
一种电催化制氢耦合生物质分子氧化的模块化流动反应器,包括相互连通的原料系统、集成式冷凝反应系统和冷却液供应系统;所述集成式冷凝反应系统包括至少一个集成式冷凝反应器模块,所述集成式冷凝反应器模块包括两块阳极端板、设置于两块阳极端板之间的阴极端板,以及设置于阳极端板与阴极端板之间的电极组件;所述阴极端板两侧均设置气体扩散层;所述阳极端板朝向阴极端板的一端设置网状阳极集流层;所述电极组件包括一体化膜电极和设置于一体化膜电极两侧的密封垫。A modular flow reactor for electrocatalytic hydrogen production coupled with biomass molecular oxidation, comprising a raw material system, an integrated condensation reaction system and a coolant supply system which are interconnected; the integrated condensation reaction system comprises at least one integrated condensation reactor module, the integrated condensation reactor module comprises two anode end plates, a cathode end plate arranged between the two anode end plates, and an electrode assembly arranged between the anode end plate and the cathode end plate; gas diffusion layers are arranged on both sides of the cathode end plate; a mesh anode current collecting layer is arranged at one end of the anode end plate facing the cathode end plate; the electrode assembly comprises an integrated membrane electrode and sealing gaskets arranged on both sides of the integrated membrane electrode.
在上述技术方案中,所述原料系统包括电解液供应系统、底物供应系统和静态混合器;所述电解液供应系统包括通过管路连通的电解液储槽和电解液供料泵,电解液供料泵通过管路连通静态混合器进口;所述底物供应机构包括通过管路连通的底物储槽和底物供料泵,底物供料泵通过管路连通静态混合器进口;所述静态混合器出口连接集成式冷凝反应系统的电解液进料口。In the above technical solution, the raw material system includes an electrolyte supply system, a substrate supply system and a static mixer; the electrolyte supply system includes an electrolyte storage tank and an electrolyte feed pump connected by a pipeline, and the electrolyte feed pump is connected to the inlet of the static mixer through a pipeline; the substrate supply mechanism includes a substrate storage tank and a substrate feed pump connected by a pipeline, and the substrate feed pump is connected to the inlet of the static mixer through a pipeline; the static mixer outlet is connected to the electrolyte feed port of the integrated condensation reaction system.
在上述技术方案中,当所述集成式冷凝反应系统包括多个集成式冷凝反应器模块时,多个集成式冷凝反应器模块之间采用并联和/或串联方式连接。In the above technical solution, when the integrated condensation reaction system includes a plurality of integrated condensation reactor modules, the plurality of integrated condensation reactor modules are connected in parallel and/or in series.
在上述技术方案中,所述电催化制氢耦合生物质分子氧化的模块化流动反应器还包括直流电源。In the above technical solution, the modular flow reactor for electrocatalytic hydrogen production coupled with biomass molecular oxidation also includes a direct current power supply.
在上述技术方案中,所述阴极端板的两端均形成阴极反应腔,阴极反应腔上端形成气体连通器,下端形成气体通道;阴极反应腔的腔底形成多条平行设置的气道,气道两端分别与气体连通器和气体通道连通;阴极端板的两端的阴极反应腔通过气体连通器连通;所述气体通道的底部倾斜设置,以便阴极产生的氢气顺畅排出,减少反应腔室内部的压力;阴极端板的侧壁形成气体出口,气体出口与气体通道连通,气体出口设置于气体通道底面最低的一端。In the above technical scheme, cathode reaction chambers are formed at both ends of the cathode end plate, a gas connector is formed at the upper end of the cathode reaction chamber, and a gas channel is formed at the lower end; a plurality of parallel gas channels are formed at the bottom of the cathode reaction chamber, and the two ends of the gas channels are respectively connected to the gas connector and the gas channel; the cathode reaction chambers at both ends of the cathode end plate are connected through the gas connector; the bottom of the gas channel is inclined so that the hydrogen generated by the cathode can be discharged smoothly to reduce the pressure inside the reaction chamber; a gas outlet is formed on the side wall of the cathode end plate, the gas outlet is connected to the gas channel, and the gas outlet is arranged at the lowest end of the bottom surface of the gas channel.
在上述技术方案中,所述阴极端板的侧面设有极耳,极耳用于连接阴极电线。In the above technical solution, a pole ear is provided on the side of the cathode end plate, and the pole ear is used to connect the cathode wire.
在上述技术方案中,所述阳极端板两侧分别形成阳极反应腔和冷却腔;阳极端板的侧壁上分别形成与阳极反应腔连通的电解液进料口和电解液出料口,以及与冷却腔连通的冷却液进口和冷却液出口;电解液进料口和电解液出料口呈对角线分布;冷却液进口和冷却液出口呈对角线分布;所述阳极反应腔内部设置交错式的柱形流槽。In the above technical scheme, an anode reaction chamber and a cooling chamber are respectively formed on both sides of the anode end plate; an electrolyte feed port and an electrolyte discharge port connected to the anode reaction chamber, as well as a coolant inlet and a coolant outlet connected to the cooling chamber are respectively formed on the side walls of the anode end plate; the electrolyte feed port and the electrolyte discharge port are diagonally distributed; the coolant inlet and the coolant outlet are diagonally distributed; and an interlaced columnar flow trough is arranged inside the anode reaction chamber.
在上述技术方案中,所述网状阳极集流层和气体扩散层的大小分别与阳极反应腔和阴极反应腔的腔底大小相同,网状阳极集流层嵌入阳极端板的阳极反应腔内。In the above technical solution, the sizes of the mesh anode current collecting layer and the gas diffusion layer are respectively the same as the bottom sizes of the anode reaction chamber and the cathode reaction chamber, and the mesh anode current collecting layer is embedded in the anode reaction chamber of the anode end plate.
在上述技术方案中,所述一体化膜电极包括阴离子交换膜、设置于阴离子交换膜阳极端的阳极催化剂层以及设置于阴离子交换膜阴极端的阴极催化剂层,所述阳极催化剂层与网状阳极集流层23接触;阴极催化剂层与气体扩散层接触。In the above technical solution, the integrated membrane electrode comprises an anion exchange membrane, an anode catalyst layer arranged at the anode end of the anion exchange membrane and a cathode catalyst layer arranged at the cathode end of the anion exchange membrane, wherein the anode catalyst layer contacts the mesh anode current collecting layer 23; the cathode catalyst layer contacts the gas diffusion layer.
在上述技术方案中,所述阳极催化剂层和阴极催化剂层的大小和阳极反应腔、阴极反应腔的大小相同;所述阴离子交换膜的大小大于阳极反应腔。In the above technical solution, the size of the anode catalyst layer and the cathode catalyst layer is the same as the size of the anode reaction chamber and the cathode reaction chamber; the size of the anion exchange membrane is larger than the anode reaction chamber.
本实用新型的有益效果是:The beneficial effects of the utility model are:
本实用新型提供了一种电催化制氢耦合生物质分子氧化的模块化流动反应器,电解液和底物同时通入静态混合器,在静态混合器中底物和电解液混合更均匀,避免因碱性电解液和底物混合不均导致反应过程中碱供应不足进而影响目标产物的选择性和法拉第效率;采用催化剂涂覆膜技术制备一体化膜电极,阴、阳极催化剂与阴离子交换膜紧密结合,大大降低了电极间的距离,从而降低反应内阻提高能效;设计集成式冷凝阳极端板,通过反应器内置冷却腔室降低电解液温度,降低不稳定的生物质衍生平台分子发生非电化学反应的速率,提高电化学反应的比例;多个反应器模块集成,扩大反应规模,实现更大规模下连续生产高浓度商业化学品、同时阴极联产高纯氢气,为生物质分子电催化氧化的工业化生产提供了可能。The utility model provides a modular flow reactor for electrocatalytic hydrogen production coupled with biomass molecular oxidation. The electrolyte and the substrate are simultaneously introduced into a static mixer, and the substrate and the electrolyte are mixed more evenly in the static mixer, thereby avoiding insufficient alkali supply during the reaction due to uneven mixing of the alkaline electrolyte and the substrate, thereby affecting the selectivity and Faraday efficiency of the target product; the integrated membrane electrode is prepared by catalyst coating membrane technology, and the cathode and anode catalysts are tightly combined with the anion exchange membrane, which greatly reduces the distance between the electrodes, thereby reducing the reaction internal resistance and improving energy efficiency; an integrated condensing anode end plate is designed, and the electrolyte temperature is reduced by a built-in cooling chamber in the reactor, thereby reducing the rate of non-electrochemical reactions of unstable biomass-derived platform molecules and increasing the proportion of electrochemical reactions; multiple reactor modules are integrated to expand the reaction scale, realize continuous production of high-concentration commercial chemicals on a larger scale, and simultaneously produce high-purity hydrogen at the cathode, which provides the possibility for industrial production of biomass molecular electrocatalytic oxidation.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是本实用新型电催化制氢耦合生物质分子氧化的模块化流动反应器的结构示意图;FIG1 is a schematic diagram of the structure of a modular flow reactor for electrocatalytic hydrogen production coupled with biomass molecular oxidation according to the present invention;
图2是本实用新型中集成式冷凝反应器模块的结构示意图;FIG2 is a schematic diagram of the structure of an integrated condensation reactor module in the present invention;
图3是本实用新型中阴极端板的结构示意图;FIG3 is a schematic diagram of the structure of the cathode end plate of the utility model;
图4是本实用新型中阴极端板侧面的剖视图Figure 4 is a cross-sectional view of the side of the cathode end plate of the utility model
图5是本实用新型中阳极端板反应腔的结构示意图;FIG5 is a schematic diagram of the structure of the anode end plate reaction chamber of the utility model;
图6是本实用新型中阳极端板冷却腔的结构示意图;FIG6 is a schematic diagram of the structure of the anode end plate cooling cavity of the utility model;
图7是本实用新型中一体化膜电极的组成示意图;FIG7 is a schematic diagram of the composition of the integrated membrane electrode in the utility model;
图8是本实用新型中实施例2集成式冷凝反应器系统4个反应器模块并联情况下的结构示意图;8 is a schematic structural diagram of an integrated condensing reactor system in Example 2 of the present invention in which four reactor modules are connected in parallel;
图9是本实用新型中实施例3集成式冷凝反应器系统10个反应器模块并联情况下的结构示意图;9 is a schematic structural diagram of an integrated condensing reactor system in Example 3 of the present utility model with 10 reactor modules connected in parallel;
图10是本实用新型中应用例1中不同电流密度下2,5-呋喃二甲酸的法拉第效率和反应器运行电压对比图。FIG. 10 is a comparison diagram of the Faraday efficiency and reactor operating voltage of 2,5-furandicarboxylic acid at different current densities in Application Example 1 of the present invention.
其中:in:
1 原料系统1. Raw material system
11 电解液储槽 12 底物储槽11 Electrolyte storage tank 12 Substrate storage tank
13 电解液供料泵 14 底物供料泵13 Electrolyte feed pump 14 Substrate feed pump
15 静态混合器15. Static mixer
2 集成式冷凝反应器模块2 Integrated condensation reactor module
21 阳极端板21 Anode terminal plate
211 电解液进料口 212 电解液出料口211 electrolyte inlet 212 electrolyte outlet
213 冷却液进口 214 冷却液出口213 Coolant inlet 214 Coolant outlet
215 阳极反应腔 216 冷却腔215 Anode reaction chamber 216 Cooling chamber
217 阳极电线孔槽217 Anode wire hole slot
22 阴极端板22 Cathode terminal plate
221 气体出口 222 气体通道221 Gas outlet 222 Gas channel
223 气体连通器 224 极耳223 Gas connector 224 Tab
225 阴极反应腔225 cathode reaction chamber
23 网状阳极集流层23. Mesh anode current collector
24 密封垫24 Gasket
25 一体化膜电极25 Integrated membrane electrode
251 阳极催化剂层 252 阴离子交换膜251 Anode catalyst layer 252 Anion exchange membrane
253 阴极催化剂层253 Cathode catalyst layer
26 气体扩散层26 Gas Diffusion Layer
3 冷却液供应系统3 Coolant supply system
31 低温恒温循环装置31. Low temperature constant temperature circulation device
对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,可以根据以上附图获得其他的相关附图。For ordinary technicians in this field, other relevant drawings can be obtained based on the above drawings without any creative work.
具体实施方式DETAILED DESCRIPTION
为了使本技术领域的人员更好地理解本实用新型技术方案,下面结合说明书附图并通过具体实施方式来进一步说明本实用新型的技术方案。In order to enable those skilled in the art to better understand the technical solution of the present invention, the technical solution of the present invention is further described below in conjunction with the accompanying drawings and through specific implementation methods.
如图1所示,一种电催化制氢耦合生物质分子氧化的模块化流动反应器,包括相互连通的原料系统1、集成式冷凝反应系统2和冷却液供应系统3;As shown in FIG1 , a modular flow reactor for electrocatalytic hydrogen production coupled with biomass molecular oxidation includes a raw material system 1, an integrated condensation reaction system 2, and a coolant supply system 3 that are interconnected;
所述原料系统包括电解液供应系统、底物供应系统和静态混合器15;所述电解液供应系统包括通过管路连通的电解液储槽11和电解液供料泵13,电解液供料泵13通过管路连通静态混合器15进口;所述底物供应机构包括通过管路连通的底物储槽12和底物供料泵14,底物供料泵14通过管路连通静态混合器15进口;所述静态混合器15出口连接集成式冷凝反应系统2的电解液进料口。The raw material system includes an electrolyte supply system, a substrate supply system and a static mixer 15; the electrolyte supply system includes an electrolyte storage tank 11 and an electrolyte feed pump 13 connected by a pipeline, and the electrolyte feed pump 13 is connected to the inlet of the static mixer 15 through a pipeline; the substrate supply mechanism includes a substrate storage tank 12 and a substrate feed pump 14 connected by a pipeline, and the substrate feed pump 14 is connected to the inlet of the static mixer 15 through a pipeline; the outlet of the static mixer 15 is connected to the electrolyte feed port of the integrated condensation reaction system 2.
所述冷却液供应系统包括低温恒温循环装置31,低温恒温循环装置31通过管路与集成式冷凝反应系统2的冷却液进出口连接。本实施例中,所述低温恒温循环装置31为集冷凝和循环于一体的冷却循环装置。The cooling liquid supply system includes a low temperature constant temperature circulation device 31, which is connected to the cooling liquid inlet and outlet of the integrated condensation reaction system 2 through a pipeline. In this embodiment, the low temperature constant temperature circulation device 31 is a cooling circulation device integrating condensation and circulation.
所述集成式冷凝反应系统包括至少一个集成式冷凝反应器模块,当所述集成式冷凝反应系统包括多个集成式冷凝反应器模块时,多个集成式冷凝反应器模块之间采用并联和、或串联方式连接。The integrated condensation reaction system includes at least one integrated condensation reactor module. When the integrated condensation reaction system includes multiple integrated condensation reactor modules, the multiple integrated condensation reactor modules are connected in parallel and/or in series.
在本实施例中,所述集成式冷凝反应器单元包含两个阳极端板,两个阳极端板之间的连接方式为串联。In this embodiment, the integrated condensing reactor unit includes two anode end plates, and the two anode end plates are connected in series.
所述电催化制氢耦合生物质分子氧化的模块化流动反应器还包括直流电源。The modular flow reactor for electrocatalytic hydrogen production coupled with biomass molecular oxidation also includes a direct current power supply.
在本实施例中,所述直流电源为可调稳流、稳压直流电源。In this embodiment, the DC power supply is an adjustable current-stabilized and voltage-stabilized DC power supply.
如图2所示,所述集成式冷凝反应器模块包括两块阳极端板21、设置于两块阳极端板21之间的阴极端板22,以及设置于阳极端板21与阴极端板22之间的电极组件;所述阴极端板22两侧均设置气体扩散层26;所述阳极端板21朝向阴极端板22的一端设置网状阳极集流层23;所述电极组件包括一体化膜电极25和设置于一体化膜电极25两侧的密封垫24。As shown in Figure 2, the integrated condensing reactor module includes two anode end plates 21, a cathode end plate 22 arranged between the two anode end plates 21, and an electrode assembly arranged between the anode end plate 21 and the cathode end plate 22; gas diffusion layers 26 are arranged on both sides of the cathode end plate 22; a mesh anode current collecting layer 23 is arranged at one end of the anode end plate 21 facing the cathode end plate 22; the electrode assembly includes an integrated membrane electrode 25 and sealing gaskets 24 arranged on both sides of the integrated membrane electrode 25.
所述集成式冷凝反应器模块的两个阳极端板21之间的连接方式为串联。The two anode end plates 21 of the integrated condensing reactor module are connected in series.
所述集成式冷凝反应系统的各组件之间通过设置于极板和密封垫四周的孔与螺栓实现紧固。The components of the integrated condensation reaction system are fastened together by means of holes and bolts arranged around the pole plates and the sealing gaskets.
所述密封垫24为中空的长方框型结构,中空的尺寸大于阳极催化剂层251和阴极催化剂层253,小于阴离子交换膜252和气体扩散层26的尺寸。The sealing gasket 24 is a hollow rectangular frame structure, the size of the hollow is larger than the size of the anode catalyst layer 251 and the cathode catalyst layer 253 , and smaller than the size of the anion exchange membrane 252 and the gas diffusion layer 26 .
在本实施例中,所述密封垫24的厚度为0.02cm~0.5cm,其材质采用聚四氟乙烯、硅胶、氟胶、聚醚醚酮或橡胶等材料。In this embodiment, the thickness of the sealing pad 24 is 0.02 cm to 0.5 cm, and the material thereof is polytetrafluoroethylene, silica gel, fluororubber, polyetheretherketone or rubber.
如图3、4所示,所述阴极端板22的两端均形成阴极反应腔225,阴极反应腔225上端形成气体连通器223,下端形成气体通道222;阴极反应腔225的腔底形成多条平行设置的气道,气道两端分别与气体连通器223和气体通道222连通;阴极端板22的两端的阴极反应腔225通过气体连通器223连通;所述气体通道222的底部倾斜设置,以便阴极产生的氢气顺畅排出,减少反应腔室内部的压力;阴极端板22的侧壁形成气体出口221,气体出口221与气体通道222连通,气体出口221设置于气体通道222底面最低的一端。所述气体通道222和气体连通器223均为矩形通槽。As shown in Figs. 3 and 4, cathode reaction chambers 225 are formed at both ends of the cathode end plate 22, a gas connector 223 is formed at the upper end of the cathode reaction chamber 225, and a gas channel 222 is formed at the lower end; a plurality of parallel gas channels are formed at the bottom of the cathode reaction chamber 225, and the two ends of the gas channels are respectively connected to the gas connector 223 and the gas channel 222; the cathode reaction chambers 225 at both ends of the cathode end plate 22 are connected through the gas connector 223; the bottom of the gas channel 222 is inclined so that the hydrogen generated by the cathode can be discharged smoothly to reduce the pressure inside the reaction chamber; the side wall of the cathode end plate 22 forms a gas outlet 221, which is connected to the gas channel 222, and the gas outlet 221 is arranged at the lowest end of the bottom surface of the gas channel 222. The gas channel 222 and the gas connector 223 are both rectangular through grooves.
在本实施例中,所述阴极端板22的侧面设有极耳224,极耳224用于连接阴极电线。In this embodiment, a pole ear 224 is provided on the side of the cathode end plate 22, and the pole ear 224 is used to connect the cathode wire.
如图5、6所示,所述阳极端板两侧分别形成阳极反应腔215和冷却腔216;阳极端板的侧壁上分别形成与阳极反应腔215连通的电解液进料口211和电解液出料口212,以及与冷却腔216连通的冷却液进口213和冷却液出口214;电解液进料口211和电解液出料口212呈对角线分布;冷却液进口213和冷却液出口214呈对角线分布;所述冷却腔216外部设置与冷却腔216等大的金属板焊接在冷却腔外侧形成密封的冷却腔216;所述阳极反应腔215内部设置交错式的柱形流槽,电解液在流槽的作用下在反应腔内分布更均匀,促进传质。As shown in Figures 5 and 6, an anode reaction chamber 215 and a cooling chamber 216 are formed on both sides of the anode end plate respectively; an electrolyte feed port 211 and an electrolyte discharge port 212 connected to the anode reaction chamber 215, as well as a coolant inlet 213 and a coolant outlet 214 connected to the cooling chamber 216 are formed on the side walls of the anode end plate respectively; the electrolyte feed port 211 and the electrolyte discharge port 212 are diagonally distributed; the coolant inlet 213 and the coolant outlet 214 are diagonally distributed; a metal plate of the same size as the cooling chamber 216 is arranged outside the cooling chamber 216 and is welded to the outside of the cooling chamber to form a sealed cooling chamber 216; an interlaced columnar flow trough is arranged inside the anode reaction chamber 215, and the electrolyte is more evenly distributed in the reaction chamber under the action of the flow trough, thereby promoting mass transfer.
所述柱形流槽的结构为在阳极反应腔215设置多个交错间隔设置的长方体,长方体之间的间隙即形成柱形流槽。The structure of the columnar flow channel is that a plurality of rectangular parallelepipeds are arranged in an alternating manner in the anode reaction chamber 215, and the gaps between the rectangular parallelepipeds form the columnar flow channel.
所述冷却腔216内交错设置多个导流板,使冷却液在冷却腔内均匀分布。A plurality of guide plates are staggeredly arranged in the cooling cavity 216 to ensure that the coolant is evenly distributed in the cooling cavity.
在本实施例中,所述阳极端板21和阴极端板22均采用镍、铁或钛等金属材质。In this embodiment, the anode end plate 21 and the cathode end plate 22 are both made of metal materials such as nickel, iron or titanium.
在本实施例中,所述阳极端板21侧面设置阳极电线孔槽217,阳极电线孔槽217用于连接阳极电线。In this embodiment, an anode wire hole groove 217 is provided on the side of the anode end plate 21 , and the anode wire hole groove 217 is used to connect the anode wire.
在本实施例中,所述阳极反应腔的四周均设置多条凹槽以提高反应装置的密封性。In this embodiment, a plurality of grooves are arranged around the anode reaction chamber to improve the sealing performance of the reaction device.
在本实施例中,所述网状阳极集流层和气体扩散层的大小分别与阳极反应腔和阴极反应腔的腔底大小相同,面积大于100cm2。In this embodiment, the sizes of the mesh anode current collecting layer and the gas diffusion layer are respectively the same as the sizes of the bottoms of the anode reaction chamber and the cathode reaction chamber, and the areas are greater than 100 cm 2 .
在本实施例中,所述网状阳极集流层23直接嵌入阳极端板21的反应腔内。In this embodiment, the mesh anode current collecting layer 23 is directly embedded in the reaction cavity of the anode end plate 21 .
如图7所示,所述一体化膜电极25包括阴离子交换膜252、设置于阴离子交换膜252阳极端的阳极催化剂层251以及设置于阴离子交换膜252阴极端的阴极催化剂层253,所述阳极催化剂层251与网状阳极集流层23接触;阴极催化剂层253与气体扩散层26接触。As shown in Figure 7, the integrated membrane electrode 25 includes an anion exchange membrane 252, an anode catalyst layer 251 arranged at the anode end of the anion exchange membrane 252, and a cathode catalyst layer 253 arranged at the cathode end of the anion exchange membrane 252. The anode catalyst layer 251 is in contact with the mesh anode current collecting layer 23; the cathode catalyst layer 253 is in contact with the gas diffusion layer 26.
所述阴离子交换膜252两侧的阳极催化剂层251和阴极催化剂层253均采用涂覆膜技术形成。The anode catalyst layer 251 and the cathode catalyst layer 253 on both sides of the anion exchange membrane 252 are both formed by using a coating membrane technology.
所述阳极催化剂层251和阴极催化剂层253的大小和阳极反应腔、阴极反应腔的大小相同,面积大于100cm2;所述阴离子交换膜252的大小略大于反应腔;The size of the anode catalyst layer 251 and the cathode catalyst layer 253 is the same as that of the anode reaction chamber and the cathode reaction chamber, and the area is greater than 100 cm 2 ; the size of the anion exchange membrane 252 is slightly larger than the reaction chamber;
所述催化剂涂覆膜技术是指将粉末状的阳极催化剂和阴极催化剂按照一定比例添加导电炭黑和阴离子离聚物配制成催化剂墨水,利用超声喷涂机均匀喷涂在阴离子交换膜的两侧,催化剂的负载量0.5~4mg/cm2;喷涂后的阴离子交换膜利用热压机进行热压,热压机的温度设置为40~100℃,压力设置为30~80bar/cm2,热压时间为2~10min。The catalyst coating membrane technology refers to adding conductive carbon black and anion ionomer to powdered anode catalyst and cathode catalyst in a certain proportion to prepare catalyst ink, which is evenly sprayed on both sides of the anion exchange membrane using an ultrasonic sprayer, with a catalyst loading of 0.5-4 mg/cm 2 ; the sprayed anion exchange membrane is hot-pressed using a hot press, the temperature of the hot press is set to 40-100°C, the pressure is set to 30-80 bar/cm 2 , and the hot pressing time is 2-10 minutes.
实施例2Example 2
如图8所示,以实施例1为基础,本实施例采用多个反应器模块并联的方式进行组装,本实施例中共设置4个相互并联的集成式冷凝反应器模块,4个反应器模块单独组装。静态混合器出口的电解液均分为4份,分别通入4个集成式冷凝反应器模块的电解液进料口,电解液依次经过每个反应器模块的两个阳极反应腔,最终由另一个阳极端板的电解液出料口流出,四个反应器模块的电解液通过并联的方式汇合到同一个产物储槽中。4个反应器模块的阴极气体出口通过并联的方式汇集到氢气主管路,集中存储。冷却液通过并联的方式通入每个反应器模块,由冷却液出口排出后返回低温恒温循环装置。四个反应器模块由四个直流电源单独控制。每个反应器模块的气体出口、电解液出液口和冷却液出口均设置闸阀,根据反应需求选择适当的反应器模块数量,当反应器模块处于运行状态时开启闸阀。As shown in Figure 8, based on Example 1, this embodiment is assembled in parallel with multiple reactor modules. In this embodiment, a total of 4 integrated condensation reactor modules connected in parallel are arranged, and the 4 reactor modules are assembled separately. The electrolyte at the outlet of the static mixer is divided into 4 parts, which are respectively introduced into the electrolyte feed ports of the 4 integrated condensation reactor modules. The electrolyte passes through the two anode reaction chambers of each reactor module in turn, and finally flows out from the electrolyte outlet of another anode end plate. The electrolyte of the four reactor modules is merged into the same product storage tank in a parallel manner. The cathode gas outlets of the 4 reactor modules are collected in parallel to the main hydrogen pipeline for centralized storage. The coolant is passed into each reactor module in a parallel manner, and is discharged from the coolant outlet and then returned to the low-temperature constant temperature circulation device. The four reactor modules are individually controlled by four DC power supplies. Gate valves are set at the gas outlet, electrolyte outlet and coolant outlet of each reactor module. The appropriate number of reactor modules is selected according to the reaction requirements, and the gate valve is opened when the reactor module is in operation.
实施例3Example 3
如图9所示,以实施例1为基础,本实施例采用多个反应器模块并联的方式进行组装,本实施例中共设置10个相互并联的集成式冷凝反应器模块,10个反应器模块单独组装。静态混合器出口的电解液均分为10份,分别通入10个集成式冷凝反应器模块的电解液进料口,电解液依次经过每个反应器模块的两个阳极反应腔,最终由另一个阳极端板的电解液出料口流出,四个反应器模块的电解液通过并联的方式汇合到同一个产物储槽中。10个反应器模块的阴极气体出口通过并联的方式汇集到氢气主管路,集中存储。冷却液通过并联的方式通入每个反应器模块,由冷却液出口排出后返回低温恒温循环装置。10个反应器模块由10个直流电源单独控制。每个反应器模块的气体出口、电解液出液口和冷却液出口均设置闸阀,根据反应需求选择适当的反应器模块数量,当反应器模块处于运行状态时开启闸阀。As shown in Figure 9, based on Example 1, this embodiment is assembled in parallel with multiple reactor modules. In this embodiment, 10 integrated condensation reactor modules connected in parallel are arranged, and 10 reactor modules are assembled separately. The electrolyte at the outlet of the static mixer is divided into 10 parts, which are respectively introduced into the electrolyte feed ports of 10 integrated condensation reactor modules. The electrolyte passes through the two anode reaction chambers of each reactor module in turn, and finally flows out from the electrolyte outlet of another anode end plate. The electrolyte of the four reactor modules is merged into the same product storage tank in parallel. The cathode gas outlets of the 10 reactor modules are collected in parallel to the main hydrogen pipeline for centralized storage. The coolant is introduced into each reactor module in parallel, and is discharged from the coolant outlet and then returned to the low-temperature constant temperature circulation device. The 10 reactor modules are individually controlled by 10 DC power supplies. Gate valves are set at the gas outlet, electrolyte outlet and coolant outlet of each reactor module. The appropriate number of reactor modules is selected according to the reaction requirements, and the gate valve is opened when the reactor module is in operation.
本实用新型的使用方法:The use of the utility model:
使用过程中,碱性电解液和含有生物质衍生分子的水溶液分别存储在对应的电解液储槽和底物储槽中,分别通过电解液进料泵和底物进料泵泵入。电解液和底物通入静态混合器进口,在静态混合器中电解液和底物快速均匀混合,然后通过电解液进料口通入集成式冷凝反应器模块进入阳极反应腔,电解液经过第一个阳极端板反应腔后由第一个阳极端板的电解液出口流出然后立即通入第二个阳极端板的电解液进口,最终由第二个阳极端板的电解液出口流出。在交错式的柱形流槽和大面积阳极催化剂作用下,底物快速被氧化为目标产物同时阴极析氢。同时,低温恒温循环装置根据反应需求设置一定的温度,冷却液由第一个阳极端板的冷却液进料口进入第一个阳极端板的冷却腔,然后依次经过两个阳极端板的冷却腔,最终由第二个阳极端板冷却腔的冷却液出口流出返回低温恒温循环装置。冷却液带走反应过程产生的焦耳热。集成式冷凝反应器模块基于固态聚合物电解质膜原理,阴极没有反应液通入,反应过程中阴极产生的高纯氢气直接由阴极气体出口排出并收集,无需气液分离和纯化。反应过程中可将本实施例中的反应器模块进行串联、并联或串、并联结合,反应器模块的数量和组合方式根据生物质衍生分子的浓度来确定。During use, the alkaline electrolyte and the aqueous solution containing biomass-derived molecules are stored in the corresponding electrolyte storage tank and substrate storage tank, respectively, and are pumped in by the electrolyte feed pump and the substrate feed pump, respectively. The electrolyte and the substrate are introduced into the inlet of the static mixer, where the electrolyte and the substrate are quickly and evenly mixed, and then introduced into the integrated condensation reactor module through the electrolyte feed port to enter the anode reaction chamber. After the electrolyte passes through the first anode end plate reaction chamber, it flows out from the electrolyte outlet of the first anode end plate and then immediately enters the electrolyte inlet of the second anode end plate, and finally flows out from the electrolyte outlet of the second anode end plate. Under the action of the staggered columnar flow trough and the large-area anode catalyst, the substrate is quickly oxidized to the target product and hydrogen is precipitated at the cathode. At the same time, the low-temperature constant temperature circulation device sets a certain temperature according to the reaction requirements, and the coolant enters the cooling chamber of the first anode end plate from the coolant feed port of the first anode end plate, and then passes through the cooling chambers of the two anode end plates in sequence, and finally flows out from the coolant outlet of the cooling chamber of the second anode end plate and returns to the low-temperature constant temperature circulation device. The coolant takes away the Joule heat generated during the reaction. The integrated condensing reactor module is based on the principle of solid polymer electrolyte membrane. No reaction liquid is introduced into the cathode. The high-purity hydrogen generated by the cathode during the reaction is directly discharged and collected from the cathode gas outlet without gas-liquid separation and purification. During the reaction, the reactor modules in this embodiment can be connected in series, in parallel, or in series and in parallel. The number and combination of the reactor modules are determined according to the concentration of the biomass-derived molecules.
应用例1Application Example 1
将实施例1应用于生物质衍生物电催化氧化制备2,5-呋喃二甲酸中,本应用例中,5-羟甲基糠醛水溶液的浓度为0.6mol/L,碱性电解液为3mol/L的氢氧化钾,5-羟甲基糠醛和氢氧化钾溶液按照相同的流速通入静态混合器中。Example 1 is applied to the electrocatalytic oxidation of biomass derivatives to prepare 2,5-furandicarboxylic acid. In this application example, the concentration of the 5-hydroxymethylfurfural aqueous solution is 0.6 mol/L, the alkaline electrolyte is 3 mol/L potassium hydroxide, and the 5-hydroxymethylfurfural and potassium hydroxide solutions are introduced into the static mixer at the same flow rate.
本应用例中,单个阳极、阴极的面积均为100cm2(即每个反应器模块中阳极、阴极电极的面积均为200cm2),阳极喷涂8.0cm×12.5cm大小的钼酸钴镍(NiCoMoO4)催化剂、催化剂的负载量为2.0±0.05mg cm-2,阴极喷涂8.0cm×12.5cm大小的商业氧化钌(RuO2)催化剂、催化剂负载量为1±0.05mg cm-2,阴离子交换膜使用德国富马公司生产的FAA-3-50。热压机温度设置为60℃,压力设置为50bar cm-2。低温恒温循环装置的温度设定为5℃。In this application example, the area of a single anode and cathode is 100 cm2 (i.e., the area of the anode and cathode electrodes in each reactor module is 200 cm2 ), the anode is sprayed with 8.0 cm×12.5 cm nickel cobalt molybdate ( NiCoMoO4 ) catalyst, the catalyst loading is 2.0±0.05 mg cm -2 , the cathode is sprayed with 8.0 cm×12.5 cm commercial ruthenium oxide (RuO2) catalyst, the catalyst loading is 1±0.05 mg cm -2 , and the anion exchange membrane uses FAA-3-50 produced by Fumar, Germany. The temperature of the hot press is set to 60°C, and the pressure is set to 50 bar cm -2 . The temperature of the low temperature constant temperature circulation device is set to 5°C.
如图10所示,在20A(电流密度100mA cm-2)和120A(电流密度600mA cm-2)的电流下,运行电压分别为1.9V和2.7V,单个反应器模块的运行功率可超过300W,100mA cm-2下2,5-呋喃二甲酸的法拉第效率超过95%。As shown in Figure 10, at currents of 20 A (current density 100 mA cm -2 ) and 120 A (current density 600 mA cm -2 ), the operating voltages are 1.9 V and 2.7 V respectively, the operating power of a single reactor module can exceed 300 W, and the Faradaic efficiency of 2,5-furandicarboxylic acid at 100 mA cm -2 exceeds 95%.
本实用新型提供了一种电催化制氢耦合生物质分子氧化的模块化流动反应器。电解液和底物同时通入静态混合器,在静态混合器中底物和电解液混合更均匀,避免因碱性电解液和底物混合不均导致反应过程中碱供应不足进而影响目标产物的选择性和法拉第效率;采用催化剂涂覆膜技术制备一体化膜电极,阴、阳极催化剂与阴离子交换膜紧密结合,大大降低了电极间的距离,从而降低反应内阻提高能效;设计集成式冷凝阳极端板,通过反应器内置冷却腔室降低电解液温度,降低不稳定的生物质衍生平台分子发生非电化学反应的速率,提高电化学反应的比例;多个反应器模块集成,扩大反应规模,实现更大规模下连续生产高浓度商业化学品、同时阴极联产高纯氢气,为生物质分子电催化氧化的工业化生产提供了可能。The utility model provides a modular flow reactor for electrocatalytic hydrogen production coupled with biomass molecular oxidation. The electrolyte and substrate are simultaneously introduced into a static mixer, in which the substrate and electrolyte are mixed more evenly, avoiding the lack of alkali supply during the reaction due to uneven mixing of the alkaline electrolyte and the substrate, thereby affecting the selectivity and Faraday efficiency of the target product; the integrated membrane electrode is prepared by catalyst coating membrane technology, and the cathode and anode catalysts are closely combined with the anion exchange membrane, which greatly reduces the distance between the electrodes, thereby reducing the internal resistance of the reaction and improving energy efficiency; the integrated condensing anode end plate is designed, and the electrolyte temperature is reduced through the built-in cooling chamber of the reactor, reducing the rate of non-electrochemical reactions of unstable biomass-derived platform molecules, and increasing the proportion of electrochemical reactions; multiple reactor modules are integrated to expand the reaction scale, realize continuous production of high-concentration commercial chemicals on a larger scale, and simultaneously produce high-purity hydrogen at the cathode, which provides the possibility for the industrial production of electrocatalytic oxidation of biomass molecules.
需要说明的是,在不冲突的情况下,本实用新型中的实施例及实施例中的特征可以相互组合。It should be noted that, in the absence of conflict, the embodiments of the present invention and the features in the embodiments can be combined with each other.
在本实用新型的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。此外,术语“第一”、“第二”等仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”等的特征可以明示或者隐含地包括一个或者更多个该特征。在本实用新型的描述中,除非另有说明,“多个”的含义是两个或两个以上。In the description of the present utility model, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second", etc. are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, features defined as "first", "second", etc. may explicitly or implicitly include one or more of the features. In the description of the present utility model, unless otherwise specified, "multiple" means two or more.
在本实用新型的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以通过具体情况理解上述术语在本实用新型中的具体含义。In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood by specific circumstances.
申请人声明,以上所述仅为本实用新型的具体实施方式,但本实用新型的保护范围并不局限于此,所属技术领域的技术人员应该明了,任何属于本技术领域的技术人员在本实用新型揭露的技术范围内,可轻易想到的变化或替换,均落在本实用新型的保护范围和公开范围之内。The applicant declares that the above is only a specific implementation method of the present utility model, but the protection scope of the present utility model is not limited thereto. Technical personnel in the relevant technical field should understand that any changes or substitutions that can be easily thought of by technical personnel in the relevant technical field within the technical scope disclosed in the present utility model fall within the protection scope and disclosure scope of the present utility model.
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