CN221662769U - Sludge treatment drying device - Google Patents
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- CN221662769U CN221662769U CN202323120535.6U CN202323120535U CN221662769U CN 221662769 U CN221662769 U CN 221662769U CN 202323120535 U CN202323120535 U CN 202323120535U CN 221662769 U CN221662769 U CN 221662769U
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- 238000001035 drying Methods 0.000 title claims abstract description 98
- 239000010802 sludge Substances 0.000 title claims abstract description 36
- 238000011282 treatment Methods 0.000 title claims abstract description 19
- 238000003756 stirring Methods 0.000 claims abstract description 46
- 230000007246 mechanism Effects 0.000 claims abstract description 34
- 238000010438 heat treatment Methods 0.000 claims abstract description 26
- 239000010865 sewage Substances 0.000 claims description 36
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 23
- 238000007789 sealing Methods 0.000 claims description 12
- 238000001914 filtration Methods 0.000 abstract description 2
- 238000007599 discharging Methods 0.000 abstract 1
- 238000000034 method Methods 0.000 description 6
- 230000008569 process Effects 0.000 description 5
- 230000000694 effects Effects 0.000 description 3
- 239000007789 gas Substances 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 238000009423 ventilation Methods 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 238000005054 agglomeration Methods 0.000 description 1
- 230000002776 aggregation Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
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Abstract
Description
技术领域Technical Field
本实用新型涉及污泥干燥技术领域,具体为一种污泥处理干燥装置。The utility model relates to the technical field of sludge drying, in particular to a sludge processing and drying device.
背景技术Background Art
污泥处理是对污泥进行减量化、稳定化和无害化处理的过程。污水处理程度越高,就会产生越多的污泥残余物需要加以处理。除非是利用土地处理或污水塘处理污水,否则一般的污水处理厂必须设有污泥处理设施。对现代化的污水处理厂而言,污泥的处理与处置已成为污水处理系统运行中最复杂且花费最高的一部分,对污泥进行干燥处理是污泥处理中的一种;Sludge treatment is the process of reducing, stabilizing and harmless treatment of sludge. The higher the degree of sewage treatment, the more sludge residue will be produced and need to be treated. Unless land treatment or sewage ponds are used to treat sewage, general sewage treatment plants must have sludge treatment facilities. For modern sewage treatment plants, sludge treatment and disposal has become the most complex and expensive part of sewage treatment system operation. Sludge drying is one of the sludge treatments;
现有的污泥干燥装置难以对大容量的污泥进行均匀干燥,加热效果较差,而且通风效果不好,容易产生有害气体,为此,我们提出一种污泥处理干燥装置。The existing sludge drying device is difficult to evenly dry a large volume of sludge, has a poor heating effect, and has a poor ventilation effect, and is prone to produce harmful gases. Therefore, we propose a sludge processing drying device.
实用新型内容Utility Model Content
本实用新型要解决的技术问题是克服现有的缺陷,提供一种污泥处理干燥装置,不仅可以对大容量的污泥进行均匀干燥,加热效果良好,还便于通风,可以有效解决背景技术中的问题。The technical problem to be solved by the utility model is to overcome the existing defects and provide a sludge processing and drying device, which can not only evenly dry a large volume of sludge, has a good heating effect, but also facilitates ventilation, and can effectively solve the problems in the background technology.
为实现上述目的,本实用新型提供如下技术方案:一种污泥处理干燥装置,包括底板、干燥罐、干燥机构和排污机构 ;To achieve the above purpose, the utility model provides the following technical solutions: a sludge treatment and drying device, including a bottom plate, a drying tank, a drying mechanism and a sewage discharge mechanism;
所述底板的上方固定安装有干燥罐,底板的下方固定安装有四个底座,干燥罐的内部上端固定安装有上料斗,干燥罐的内部安装有干燥机构,干燥罐的内部下端安装有下料斗,干燥罐的底部设有排污机构;A drying tank is fixedly installed above the bottom plate, four bases are fixedly installed below the bottom plate, an upper hopper is fixedly installed at the upper end of the drying tank, a drying mechanism is installed inside the drying tank, a lower hopper is installed at the lower end of the drying tank, and a sewage discharge mechanism is provided at the bottom of the drying tank;
干燥机构:包括过滤壳、连接架、电机、搅拌轴和搅拌叶片,所述连接架有八个,八个连接架均匀分布在干燥罐两端,连接架的外侧均与干燥罐内部的滑槽滑动连接,滑槽为环形,连接架的内侧均与过滤壳外表面固定连接,搅拌轴上固定连接有搅拌叶片,所述过滤壳内设有搅拌轴,搅拌轴与电机的输出轴固定连接,电机固定安装在过滤壳内的连接架上,电机的输入端与外部控制控制器的输出端固定连接。Drying mechanism: including a filter shell, a connecting frame, a motor, a stirring shaft and stirring blades. There are eight connecting frames, which are evenly distributed at both ends of the drying tank. The outer sides of the connecting frames are slidably connected to the slide grooves inside the drying tank. The slide grooves are annular. The inner sides of the connecting frames are fixedly connected to the outer surface of the filter shell. The stirring blades are fixedly connected to the stirring shaft. A stirring shaft is provided in the filter shell, and the stirring shaft is fixedly connected to the output shaft of the motor. The motor is fixedly installed on the connecting frame in the filter shell, and the input end of the motor is fixedly connected to the output end of the external control controller.
操作时,污泥通过上料斗进入到干燥罐中,进入的同时,电机、加热棒、引风机和排风机开始工作,电机带动过滤壳和搅拌轴与搅拌轴上的搅拌叶片开始转动,加热棒开始加热,引风机通过输送管向过滤壳内排送空气,排风机将干燥过程中的空气向外排出,干燥后的污泥经过下料斗进入到收集箱中,干燥过程中出现的污水也通过抽水泵和排水管进入到污水箱中。During operation, the sludge enters the drying tank through the upper hopper. At the same time, the motor, heating rod, induced draft fan and exhaust fan start working. The motor drives the filter shell, the stirring shaft and the stirring blades on the stirring shaft to start rotating, the heating rod starts to heat up, and the induced draft fan discharges air into the filter shell through the conveying pipe. The exhaust fan discharges the air in the drying process to the outside. The dried sludge enters the collection box through the lower hopper, and the sewage generated during the drying process also enters the sewage tank through the pump and the drain pipe.
进一步的,所述过滤壳内的连接架为十字连接架,十字连接架一端与干燥罐固定连接,十字连接架另一端与过滤壳内表面转动连接,搅拌轴穿过十字连接架且向过滤壳内部延伸,电机带动搅拌轴转动,搅拌轴转动带动十字连接架在环形槽内转动,结构稳固,可重复拆卸,节约成本。Furthermore, the connecting frame in the filter shell is a cross connecting frame, one end of the cross connecting frame is fixedly connected to the drying tank, and the other end of the cross connecting frame is rotatably connected to the inner surface of the filter shell. The stirring shaft passes through the cross connecting frame and extends into the inside of the filter shell. The motor drives the stirring shaft to rotate, and the rotation of the stirring shaft drives the cross connecting frame to rotate in the annular groove. The structure is stable, can be disassembled repeatedly, and saves costs.
进一步的,所述干燥机构还包括加热棒,加热棒有四个,四个加热棒均匀安装在干燥罐内部,加热棒的输入端与外部控制控制器的输出端固定连接,在搅拌过程中用以充分加热干燥。Furthermore, the drying mechanism also includes four heating rods, which are evenly installed inside the drying tank. The input end of the heating rod is fixedly connected to the output end of the external control controller to fully heat and dry during the stirring process.
进一步的,所述干燥机构还包括引风机、输送管和排风机,所述引风机固定安装在干燥罐的右侧,引风机的出风口与输送管固定连接,输送管延伸到过滤壳底端,所述排风机固定安装在干燥罐的左侧,引风机和排风机的输入端与外部控制控制器的输出端固定连接,在干燥过程中用以空气的流通,防止产生有害气体。Furthermore, the drying mechanism also includes an induced draft fan, a delivery pipe and an exhaust fan. The induced draft fan is fixedly installed on the right side of the drying tank, the air outlet of the induced draft fan is fixedly connected to the delivery pipe, the delivery pipe extends to the bottom end of the filter shell, and the exhaust fan is fixedly installed on the left side of the drying tank. The input ends of the induced draft fan and the exhaust fan are fixedly connected to the output end of the external control controller to facilitate air circulation during the drying process to prevent the generation of harmful gases.
进一步的,所述排污机构包括排水管、抽水泵、污水箱和收集箱,所述排水管的进水口与干燥罐底部的排水口固定连接,排水管的出水口与抽水泵进水口连通,抽水泵固定安装在污水箱内部,污水箱安装在底板的下方,所述收集箱设在下料斗下方,便于收集干燥过程中产生的污水。Furthermore, the sewage discharge mechanism includes a drain pipe, a water pump, a sewage tank and a collecting box. The water inlet of the drain pipe is fixedly connected to the drain outlet at the bottom of the drying tank, the water outlet of the drain pipe is connected to the water inlet of the water pump, the water pump is fixedly installed inside the sewage tank, the sewage tank is installed under the bottom plate, and the collecting box is arranged below the lower hopper to collect the sewage generated during the drying process.
进一步的,所述排污机构还包括密封门和固定块,所述固定块有四个,四个固定块均匀分布在底板下方,固定块与电动伸缩杆固定连接,电动伸缩杆与密封门固定连接,密封门与底板滑动连接,电动伸缩杆输入端与外部控制控制器的输出端固定连接。便于收集干燥后的污泥。Furthermore, the sewage discharge mechanism also includes a sealing door and a fixed block, wherein there are four fixed blocks, which are evenly distributed below the bottom plate, the fixed block is fixedly connected to the electric telescopic rod, the electric telescopic rod is fixedly connected to the sealing door, the sealing door is slidably connected to the bottom plate, and the input end of the electric telescopic rod is fixedly connected to the output end of the external control controller, so as to facilitate the collection of dried sludge.
与现有技术相比,本实用新型的有益效果是:本污泥处理干燥装置,具有以下好处:Compared with the prior art, the beneficial effects of the utility model are: the sludge treatment drying device has the following advantages:
1、四个加热棒的均匀分布,能够对污泥进行充分的加热干燥。1. The even distribution of four heating rods can fully heat and dry the sludge.
2、搅拌轴和搅拌叶片的设置,能够在加热干燥中对污泥进行均匀搅拌,防止污泥结块。2. The setting of the stirring shaft and stirring blades can evenly stir the sludge during heating and drying to prevent the sludge from agglomerating.
3、引风机和排风机的设置,能够在加热干燥过程中让空气充分流通,防止产生有害气体。3. The setting of induced draft fans and exhaust fans can allow sufficient air circulation during the heating and drying process to prevent the generation of harmful gases.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型内部剖视示意图。FIG1 is a schematic internal cross-sectional view of the utility model.
图2为本实用新型结构示意图。FIG. 2 is a schematic diagram of the structure of the utility model.
图中:1底板、2干燥罐、201上料斗、3底座、4干燥机构、401过滤壳、402连接架、403电机、404搅拌轴、405搅拌叶片、406加热棒、407引风机、408输送管、409排风机、5下料斗、6排污机构、601密封门、602固定块、603排水管、604抽水泵、605污水箱、606收集箱。In the figure: 1 bottom plate, 2 drying tank, 201 upper hopper, 3 base, 4 drying mechanism, 401 filter shell, 402 connecting frame, 403 motor, 404 stirring shaft, 405 stirring blade, 406 heating rod, 407 induced draft fan, 408 conveying pipe, 409 exhaust fan, 5 lower hopper, 6 sewage discharge mechanism, 601 sealing door, 602 fixing block, 603 drainage pipe, 604 water pump, 605 sewage tank, 606 collection box.
具体实施方式DETAILED DESCRIPTION
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
请参阅图1-2,本实施例提供一种技术方案:一种污泥处理干燥装置,包括底板1、干燥罐2、干燥机构4和排污机构6;Please refer to Figures 1-2. This embodiment provides a technical solution: a sludge treatment drying device, including a bottom plate 1, a drying tank 2, a drying mechanism 4 and a sewage discharge mechanism 6;
底板1的上方固定安装有干燥罐2,底板1的下方固定安装有四个底座3,干燥罐2的内部上端固定安装有上料斗201,干燥罐2的内部安装有干燥机构4,干燥罐2的内部下端安装有下料斗5,干燥罐2的底部设有排污机构6;A drying tank 2 is fixedly installed above the bottom plate 1, four bases 3 are fixedly installed below the bottom plate 1, an upper hopper 201 is fixedly installed at the upper end of the drying tank 2, a drying mechanism 4 is installed inside the drying tank 2, a lower hopper 5 is installed at the lower end of the drying tank 2, and a sewage discharge mechanism 6 is provided at the bottom of the drying tank 2;
干燥机构4:包括过滤壳401、连接架402、电机403、搅拌轴404和搅拌叶片405,连接架402有八个,八个连接架402均匀分布在干燥罐2两端,连接架402的外侧均与干燥罐2内部的滑槽滑动连接,滑槽为环形,连接架402的内侧均与过滤壳401外表面固定连接,搅拌轴404上固定连接有搅拌叶片405,过滤壳401内设有搅拌轴404,搅拌轴404与电机403的输出轴固定连接,电机403固定安装在过滤壳401内的连接架上,电机403的输入端与外部控制控制器的输出端固定连接。Drying mechanism 4: includes a filter shell 401, a connecting frame 402, a motor 403, a stirring shaft 404 and a stirring blade 405. There are eight connecting frames 402, which are evenly distributed at both ends of the drying tank 2. The outer sides of the connecting frames 402 are slidably connected to the slide groove inside the drying tank 2. The slide groove is annular. The inner sides of the connecting frames 402 are fixedly connected to the outer surface of the filter shell 401. The stirring blade 405 is fixedly connected to the stirring shaft 404. The filter shell 401 is provided with a stirring shaft 404, and the stirring shaft 404 is fixedly connected to the output shaft of the motor 403. The motor 403 is fixedly installed on the connecting frame in the filter shell 401, and the input end of the motor 403 is fixedly connected to the output end of the external control controller.
过滤壳401内的连接架为十字连接架,十字连接架一端与干燥罐2固定连接,十字连接架另一端与过滤壳401内表面转动连接,搅拌轴404穿过十字连接架且向过滤壳401内部延伸,电机403带动搅拌轴转动,搅拌轴转动带动十字连接架在环形槽内转动,结构稳固,可重复拆卸,节约成本。The connecting frame in the filter shell 401 is a cross connecting frame, one end of the cross connecting frame is fixedly connected to the drying tank 2, and the other end of the cross connecting frame is rotatably connected to the inner surface of the filter shell 401. The stirring shaft 404 passes through the cross connecting frame and extends into the inside of the filter shell 401. The motor 403 drives the stirring shaft to rotate, and the rotation of the stirring shaft drives the cross connecting frame to rotate in the annular groove. The structure is stable, can be repeatedly disassembled, and saves costs.
干燥机构4还包括加热棒406,加热棒406有四个,四个加热棒406均匀安装在干燥罐2内部,加热棒406的输入端与外部控制控制器的输出端固定连接,加热棒406可以在搅拌的同时进行加热干燥。The drying mechanism 4 also includes heating rods 406. There are four heating rods 406. The four heating rods 406 are evenly installed inside the drying tank 2. The input end of the heating rod 406 is fixedly connected to the output end of the external control controller. The heating rod 406 can heat and dry while stirring.
干燥机构4还包括引风机407、输送管408和排风机409,引风机407固定安装在干燥罐2的右侧,引风机407的出风口与输送管408固定连接,输送管408延伸到过滤壳401底端,排风机409固定安装在干燥罐2的左侧,引风机407和排风机409的输入端与外部控制控制器的输出端固定连接,引风机407从外界吸取空气,通过输送管408将空气送入过滤壳401中,排风机409将加热干燥后的空气排出,保持空气通畅。The drying mechanism 4 further includes an induced draft fan 407, a delivery pipe 408 and an exhaust fan 409. The induced draft fan 407 is fixedly installed on the right side of the drying tank 2. The air outlet of the induced draft fan 407 is fixedly connected to the delivery pipe 408. The delivery pipe 408 extends to the bottom end of the filter shell 401. The exhaust fan 409 is fixedly installed on the left side of the drying tank 2. The input ends of the induced draft fan 407 and the exhaust fan 409 are fixedly connected to the output end of the external control controller. The induced draft fan 407 draws air from the outside and delivers the air into the filter shell 401 through the delivery pipe 408. The exhaust fan 409 discharges the heated and dried air to keep the air unobstructed.
排污机构6包括排水管603、抽水泵604、污水箱605和收集箱606,排水管603的进水口与干燥罐2底部的排水口固定连接,排水管603的出水口与抽水泵604进水口连通,抽水泵604固定安装在污水箱605内部,污水箱605安装在底板1的下方,收集箱606设在下料斗5正下方,离心搅拌过程中产生的积水通过抽水泵604作用下的排水管603从排水口进入到污水箱605,实现装置的清洁。The sewage discharge mechanism 6 includes a drain pipe 603, a water pump 604, a sewage tank 605 and a collection box 606. The water inlet of the drain pipe 603 is fixedly connected to the drain outlet at the bottom of the drying tank 2, and the water outlet of the drain pipe 603 is connected to the water inlet of the water pump 604. The water pump 604 is fixedly installed inside the sewage tank 605. The sewage tank 605 is installed below the bottom plate 1. The collection box 606 is located directly below the lower hopper 5. The accumulated water generated during the centrifugal stirring process enters the sewage tank 605 from the drain outlet through the drain pipe 603 under the action of the water pump 604, so as to achieve the cleaning of the device.
排污机构6还包括密封门601和固定块602,固定块602有四个,四个固定块602均匀分布在底板1下方,固定块602与电动伸缩杆固定连接,电动伸缩杆与密封门601固定连接,密封门601与底板1滑动连接,电动伸缩杆输入端与外部控制控制器的输出端固定连接,电动伸缩杆带动密封门601在底板1的滑槽上向外侧移动,将烘干后的污泥排出到正下方的收集箱606中。The sewage discharge mechanism 6 also includes a sealing door 601 and a fixed block 602. There are four fixed blocks 602, and the four fixed blocks 602 are evenly distributed below the bottom plate 1. The fixed block 602 is fixedly connected to the electric telescopic rod, and the electric telescopic rod is fixedly connected to the sealing door 601. The sealing door 601 is slidably connected to the bottom plate 1. The input end of the electric telescopic rod is fixedly connected to the output end of the external control controller. The electric telescopic rod drives the sealing door 601 to move outward on the slide groove of the bottom plate 1 to discharge the dried sludge into the collection box 606 directly below.
本实用新型提供的一种污泥处理干燥装置的工作原理如下:操作时,污泥通过上料斗201进入到干燥罐2中,进入的同时,电机403、加热棒406、引风机407和排风机409开始工作,电机403带动过滤壳401和搅拌轴404与搅拌轴404上的搅拌叶片405开始转动,对进入到过滤壳401内的污泥进行搅拌,加热棒406开始加热,一边搅拌一边加热可以更好的让污泥均匀干燥,防止结块,引风机407通过输送管408向过滤壳401内排送空气,排风机409将干燥过程中的空气向外排出,经过搅拌烘干后的污泥经过下料斗5,固定块602上的电动伸缩杆带动密封门601缓慢打开,污泥进入到收集箱606中,离心搅拌过程中污水也通过过滤壳401上的过滤孔积累在下料斗5和干燥罐2之间,污水通过干燥罐2上的出水口被抽水泵604作用下的排水管603进入到污水箱605中 。The working principle of the sludge treatment drying device provided by the utility model is as follows: during operation, the sludge enters the drying tank 2 through the upper hopper 201. At the same time, the motor 403, the heating rod 406, the induced draft fan 407 and the exhaust fan 409 start to work. The motor 403 drives the filter shell 401 and the stirring shaft 404 and the stirring blade 405 on the stirring shaft 404 to start rotating, stirring the sludge entering the filter shell 401, and the heating rod 406 starts to heat. Stirring and heating at the same time can better dry the sludge evenly and prevent agglomeration. The induced draft fan 407 exhausts air into the filter shell 401 through the conveying pipe 408, and the exhaust fan 409 exhausts the air in the drying process to the outside. The sludge after stirring and drying passes through the lower hopper 5, and the electric telescopic rod on the fixed block 602 drives the sealing door 601 to slowly open, and the sludge enters the collection box 606. During the centrifugal stirring process, the sewage also accumulates between the lower hopper 5 and the drying tank 2 through the filtering holes on the filter shell 401. The sewage enters the sewage tank 605 through the water outlet on the drying tank 2 through the drainage pipe 603 under the action of the water pump 604.
值得注意的是,以上实施例中所公开的外部控制控制器控制引风机407、排风机409、电机403、加热棒406、电动伸缩杆,电机403工作采用现有技术中常用的方法。It is worth noting that the external control controller disclosed in the above embodiments controls the induced draft fan 407, the exhaust fan 409, the motor 403, the heating rod 406, and the electric telescopic rod, and the motor 403 works using the method commonly used in the prior art.
以上所述仅为本实用新型的实施例,并非因此限制本实用新型的专利范围,凡是利用本实用新型说明书及附图内容所作的等效结构或等效流程变换,或直接或间接运用在其它相关的技术领域,均同理包括在本实用新型的专利保护范围内。The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
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