CN221660087U - Corona equipment for film - Google Patents
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- CN221660087U CN221660087U CN202322935920.XU CN202322935920U CN221660087U CN 221660087 U CN221660087 U CN 221660087U CN 202322935920 U CN202322935920 U CN 202322935920U CN 221660087 U CN221660087 U CN 221660087U
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- 230000002457 bidirectional effect Effects 0.000 claims abstract description 26
- 230000002093 peripheral effect Effects 0.000 claims abstract 9
- 230000001105 regulatory effect Effects 0.000 claims abstract 5
- 230000001360 synchronised effect Effects 0.000 claims description 30
- 239000010408 film Substances 0.000 claims description 17
- 239000010409 thin film Substances 0.000 claims description 4
- 238000012545 processing Methods 0.000 abstract description 7
- 230000005684 electric field Effects 0.000 description 3
- 239000013543 active substance Substances 0.000 description 2
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 238000013021 overheating Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 238000013475 authorization Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000003851 corona treatment Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 230000007257 malfunction Effects 0.000 description 1
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Abstract
Description
技术领域Technical Field
本实用新型涉及薄膜处理的技术领域,具体的,涉及一种薄膜用的电晕设备。The utility model relates to the technical field of film processing, in particular to a corona device for a film.
背景技术Background Art
目前,电晕处理机的工作原理是当高电压电场作用于薄膜表面时,电场强度越大,电子越容易被电离,从而形成电子空穴对,这些电子空穴对会在电场作用下不断移动,最终在薄膜表面形成电晕放电现象,电晕放电现象会产生大量的电子、离子和自由基等活性物质,这些活性物质会与薄膜表面发生化学反应,从而改善其表面性能。At present, the working principle of the corona treatment machine is that when a high voltage electric field acts on the surface of the film, the greater the electric field intensity, the easier it is for the electrons to be ionized, thereby forming electron-hole pairs. These electron-hole pairs will continue to move under the action of the electric field, and eventually form a corona discharge phenomenon on the surface of the film. The corona discharge phenomenon will produce a large number of active substances such as electrons, ions and free radicals. These active substances will react chemically with the surface of the film, thereby improving its surface properties.
现有技术中,授权公告号为:CN218477117U的一种薄膜用的电晕设备,包括机架、电晕辊和电晕发生器,电晕辊设于机架上并可转动,电晕发生器设于机架上且与电晕辊间形成电晕区域,该专利还包括压紧机构,压紧机构包括第一压紧辊和第二压紧辊,二者均设于机架上且可转动,电晕辊设于第一压紧辊和第二压紧辊之间;In the prior art, the authorization announcement number is: CN218477117U, a corona device for a film, including a frame, a corona roller and a corona generator, the corona roller is arranged on the frame and can rotate, the corona generator is arranged on the frame and forms a corona area with the corona roller, the patent also includes a clamping mechanism, the clamping mechanism includes a first clamping roller and a second clamping roller, both of which are arranged on the frame and can rotate, and the corona roller is arranged between the first clamping roller and the second clamping roller;
然而该专利在使用时使用多个电机带动设备运转,需要启动多个电机转动,从而导致设备操作复杂,该专利在长时间使用后,机架内的结构容易发热发烫,且无法散热从而导致设备损坏。However, this patent uses multiple motors to drive the device during use, and multiple motors need to be started to rotate, which makes the device operation complicated. After long-term use, the structure inside the frame of this patent is prone to heat up and cannot dissipate heat, causing damage to the device.
实用新型内容Utility Model Content
本实用新型提出一种薄膜用的电晕设备,解决了相关技术中的操作复杂,设备易损坏问题。The utility model provides a corona device for a film, which solves the problems of complex operation and easy damage of the device in the related technology.
本实用新型的技术方案如下:The technical solution of the utility model is as follows:
一种薄膜用的电晕设备,包括机架,所述机架的内部安装有两个对称布置的驱动电机,所述驱动电机的输出端通过联轴器连接有同轴设置的双向螺纹杆,所述双向螺纹杆的外周面上固定套设有主动斜齿轮,所述双向螺纹杆的外周面上螺纹套设有两个对称布置的调节块,两个所述调节块的一侧共同固定连接有压紧辊,所述机架的内部转动安装有两个对称布置的从动轴,所述从动轴的外周面上固定套设有从动斜齿轮,所述从动轴的外周面上固定套设有第一同步轮,所述机架的内部转动安装有两个对称布置的随动轴,所述随动轴的外周面上固定套设有第二同步轮,所述第一同步轮和所述第二同步轮的外周面上共同安装有同步带,所述随动轴外周面上固定套设有从动齿轮,所述机架的内部滑动装配有两个对称布置的滑动块,所述滑动块的一侧固定连接有固定齿条,所述从动齿轮和所述固定齿条相啮合,两个所述滑动块的一侧共同固定连接有连接块,所述连接块的底部安装有电晕发生器。A corona device for thin film, comprising a frame, two symmetrically arranged driving motors are installed inside the frame, the output end of the driving motor is connected to a coaxially arranged bidirectional threaded rod through a coupling, a driving helical gear is fixedly sleeved on the outer circumference of the bidirectional threaded rod, two symmetrically arranged adjusting blocks are threadedly sleeved on the outer circumference of the bidirectional threaded rod, a pressing roller is fixedly connected to one side of the two adjusting blocks, two symmetrically arranged driven shafts are rotatably installed inside the frame, a driven helical gear is fixedly sleeved on the outer circumference of the driven shaft, and a driven helical gear is fixedly sleeved on the outer circumference of the driven shaft. A first synchronous wheel is provided, and two symmetrically arranged follower shafts are rotatably installed inside the frame, a second synchronous wheel is fixedly sleeved on the outer circumference of the follower shaft, a synchronous belt is commonly installed on the outer circumferences of the first synchronous wheel and the second synchronous wheel, a driven gear is fixedly sleeved on the outer circumference of the follower shaft, and the internal sliding assembly of the frame is equipped with two symmetrically arranged sliding blocks, one side of the sliding block is fixedly connected to a fixed rack, the driven gear and the fixed rack are meshed, one side of the two sliding blocks is commonly fixedly connected to a connecting block, and a corona generator is installed at the bottom of the connecting block.
优选的,所述机架的两侧均固定连接有两个对称布置固定块,所述固定块的一侧安装有风扇,所述机架的内部安装有电晕辊。Preferably, two symmetrically arranged fixing blocks are fixedly connected to both sides of the frame, a fan is installed on one side of the fixing block, and a corona roller is installed inside the frame.
优选的,所述机架的内部开设有主动槽,所述双向螺纹杆转动安装在所述主动槽的内部,所述调节块的内部均开设有螺纹槽,所述双向螺纹杆螺纹连接在所述螺纹槽的内部,主动槽用于双向螺纹杆转动。Preferably, an active groove is opened inside the frame, and the bidirectional threaded rod is rotatably installed inside the active groove. A thread groove is opened inside the adjustment block, and the bidirectional threaded rod is threadedly connected inside the thread groove. The active groove is used for the rotation of the bidirectional threaded rod.
优选的,所述机架的内部开设有从动槽,所述从动轴转动安装在所述从动槽的内部,所述机架的内部开设有转动槽,所述第一同步轮转动安装在所述转动槽的内部,从动槽用于从动轴转动。Preferably, a driven groove is opened inside the frame, the driven shaft is rotatably installed inside the driven groove, a rotating groove is opened inside the frame, the first synchronous wheel is rotatably installed inside the rotating groove, and the driven groove is used for the driven shaft to rotate.
优选的,所述机架的内部开设有随动槽,所述随动轴转动安装在所述随动槽的内部,所述机架的内部开设有圆槽,所述从动齿轮转动安装在所述圆槽的内部,随动槽用于随动轴转动。Preferably, a follower groove is provided inside the frame, the follower shaft is rotatably installed inside the follower groove, a circular groove is provided inside the frame, the driven gear is rotatably installed inside the circular groove, and the follower groove is used for the rotation of the follower shaft.
优选的,所述机架的内部开设有滑动槽,所述滑动块滑动连接在所述滑动槽的内部,所述机架的内部开设有通槽,所述调节块滑动连接在所述通槽的内部,滑动槽用于滑动块滑动。Preferably, a sliding groove is provided inside the frame, the sliding block is slidably connected inside the sliding groove, a through groove is provided inside the frame, the adjusting block is slidably connected inside the through groove, and the sliding groove is used for the sliding block to slide.
本实用新型的工作原理及有益效果为:The working principle and beneficial effects of the utility model are:
1、本实用新型通过主动斜齿轮、从动斜齿轮等结构的设置,当设备启动时,驱动电机启动,带动两个调节块双向滑动,带动压紧辊双向滑动,带动电晕发生器向下滑动从而开始对薄膜进行加工,只需要操作一个电机就可以完成操作,使设备的操作简化。1. The utility model is provided with structures such as active bevel gears and driven bevel gears. When the equipment is started, the driving motor is started, driving the two adjustment blocks to slide in both directions, driving the pressing roller to slide in both directions, and driving the corona generator to slide downward to start processing the film. Only one motor is needed to complete the operation, so that the operation of the equipment is simplified.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
下面结合附图和具体实施方式对本实用新型作进一步详细的说明。The utility model is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.
图1为本实用新型整体结构示意图;Figure 1 is a schematic diagram of the overall structure of the utility model;
图2为本实用新型机架内部整体结构示意图;Figure 2 is a schematic diagram of the overall internal structure of the frame of the utility model;
图3为本实用新型标号A处放大图;Figure 3 is an enlarged view of the utility model at point A;
图中:1、机架;101、驱动电机;102、双向螺纹杆;103、主动斜齿轮;104、从动轴;105、从动斜齿轮;106、第一同步轮;107、同步带;108、第二同步轮;109、从动齿轮;110、滑动块;111、固定齿条;112、电晕发生器;113、调节块;114、压紧辊;115、随动轴;116、连接块;2、固定块;3、风扇;4、电晕辊。In the figure: 1. frame; 101. driving motor; 102. bidirectional threaded rod; 103. driving bevel gear; 104. driven shaft; 105. driven bevel gear; 106. first synchronous wheel; 107. synchronous belt; 108. second synchronous wheel; 109. driven gear; 110. sliding block; 111. fixed rack; 112. corona generator; 113. adjusting block; 114. clamping roller; 115. follower shaft; 116. connecting block; 2. fixed block; 3. fan; 4. corona roller.
具体实施方式DETAILED DESCRIPTION
下面将结合本实用新型实施例,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都涉及本实用新型保护的范围。The following will be combined with the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
实施例1Example 1
如图1~图3所示,本实施例提出了一种薄膜用的电晕设备,包括机架1,机架1的内部安装有两个对称布置的驱动电机101,驱动电机101的输出端通过联轴器连接有同轴设置的双向螺纹杆102,双向螺纹杆102的外周面上固定套设有主动斜齿轮103,双向螺纹杆102的外周面上螺纹套设有两个对称布置的调节块113,两个调节块113的一侧共同固定连接有压紧辊114,机架1的内部转动安装有两个对称布置的从动轴104,从动轴104的外周面上固定套设有从动斜齿轮105,从动轴104的外周面上固定套设有第一同步轮106,机架1的内部转动安装有两个对称布置的随动轴115,随动轴115的外周面上固定套设有第二同步轮108,第一同步轮106和第二同步轮108的外周面上共同安装有同步带107,随动轴115外周面上固定套设有从动齿轮109,机架1的内部滑动装配有两个对称布置的滑动块110,滑动块110的一侧固定连接有固定齿条111,从动齿轮109和固定齿条111相啮合,两个滑动块110的一侧共同固定连接有连接块116,连接块116的底部安装有电晕发生器112,通过主动斜齿轮103、从动斜齿轮105等结构的设置,当设备启动时,驱动电机101启动,带动两个调节块113双向滑动,带动压紧辊114双向滑动,带动电晕发生器112向下滑动从而开始对薄膜进行加工,只需要操作一个电机就可以完成操作,使设备的操作简化。As shown in Figures 1 to 3, this embodiment proposes a corona device for film, including a frame 1, two symmetrically arranged driving motors 101 are installed inside the frame 1, the output end of the driving motor 101 is connected to a coaxially arranged bidirectional threaded rod 102 through a coupling, a driving bevel gear 103 is fixedly sleeved on the outer circumference of the bidirectional threaded rod 102, two symmetrically arranged adjusting blocks 113 are threadedly sleeved on the outer circumference of the bidirectional threaded rod 102, and a clamping roller 114 is fixedly connected to one side of the two adjusting blocks 113, two symmetrically arranged driven shafts 104 are rotatably installed inside the frame 1, a driven bevel gear 105 is fixedly sleeved on the outer circumference of the driven shaft 104, a first synchronous wheel 106 is fixedly sleeved on the outer circumference of the driven shaft 104, and two symmetrically arranged follower shafts 115 are rotatably installed inside the frame 1, and a second synchronous wheel 115 is fixedly sleeved on the outer circumference of the follower shaft 115 108, a synchronous belt 107 is commonly installed on the outer circumference of the first synchronous wheel 106 and the second synchronous wheel 108, a driven gear 109 is fixedly sleeved on the outer circumference of the follower shaft 115, and the internal sliding assembly of the frame 1 is equipped with two symmetrically arranged sliding blocks 110, one side of the sliding block 110 is fixedly connected to a fixed rack 111, the driven gear 109 and the fixed rack 111 are meshed, and one side of the two sliding blocks 110 is commonly fixedly connected to a connecting block 116, and a corona generator 112 is installed at the bottom of the connecting block 116. Through the arrangement of the active bevel gear 103, the driven bevel gear 105 and other structures, when the equipment is started, the driving motor 101 is started, driving the two adjusting blocks 113 to slide in both directions, driving the clamping roller 114 to slide in both directions, and driving the corona generator 112 to slide downward to start processing the film. Only one motor needs to be operated to complete the operation, which simplifies the operation of the equipment.
如图1~图2所示,机架1的内部开设有主动槽,双向螺纹杆102转动安装在主动槽的内部,调节块113的内部均开设有螺纹槽,双向螺纹杆102螺纹连接在螺纹槽的内部。As shown in FIGS. 1 and 2 , the frame 1 has an active groove inside, and the bidirectional threaded rod 102 is rotatably installed inside the active groove. The adjusting block 113 has a threaded groove inside, and the bidirectional threaded rod 102 is threadedly connected inside the threaded groove.
如图1~图2所示,机架1的内部开设有从动槽,从动轴104转动安装在从动槽的内部,机架1的内部开设有转动槽,第一同步轮106转动安装在转动槽的内部。As shown in FIG. 1 and FIG. 2 , a driven groove is opened inside the frame 1 , and the driven shaft 104 is rotatably installed inside the driven groove. A rotating groove is opened inside the frame 1 , and the first synchronous wheel 106 is rotatably installed inside the rotating groove.
如图1~图3所示,机架1的内部开设有随动槽,随动轴115转动安装在随动槽的内部,机架1的内部开设有圆槽,从动齿轮109转动安装在圆槽的内部。As shown in FIGS. 1 to 3 , a follower groove is provided inside the frame 1 , and the follower shaft 115 is rotatably mounted inside the follower groove. A circular groove is provided inside the frame 1 , and the driven gear 109 is rotatably mounted inside the circular groove.
如图1~图3所示,机架1的内部开设有滑动槽,滑动块110滑动连接在滑动槽的内部,机架1的内部开设有通槽,调节块113滑动连接在通槽的内部。As shown in FIGS. 1 to 3 , a sliding groove is provided inside the frame 1 , and the sliding block 110 is slidably connected inside the sliding groove. A through groove is provided inside the frame 1 , and the adjusting block 113 is slidably connected inside the through groove.
本实施例中,在设备启动前,将设备先展开,启动驱动电机101,驱动电机101带动双向螺纹杆102转动,双向螺纹杆102带动两个调节块113相背滑动,两个调节块113带动压紧辊114相背滑动,同时双向螺纹杆102带动主动斜齿轮103转动,主动斜齿轮103带动从动斜齿轮105转动,从动斜齿轮105带动从动轴104转动,从动轴104带动第一同步轮106转动,第一同步轮106带动同步带107滑动,同步带107带动第二同步轮108转动,第二同步轮108带动随动轴115转动,随动轴115带动从动齿轮109转动,从动齿轮109带动滑动块110向下滑动,两个滑动块110同时带动连接块116向下滑动,连接块116带动电晕发生器112向下滑动,从而在电晕辊4和电晕发生器112的启动下对薄膜进行加工,当设备加工完成后,启动驱动电机101反向转动,驱动电机101带动双向螺纹杆102反向转动,双向螺纹杆102带动两个调节块113相向滑动,两个调节块113带动压紧辊114相向滑动,同时双向螺纹杆102带动主动斜齿轮103反向转动,主动斜齿轮103带动从动斜齿轮105反向转动,从动斜齿轮105带动从动轴104反向转动,从动轴104带动第一同步轮106反向转动,第一同步轮106带动同步带107反向滑动,同步带107带动第二同步轮108反向转动,第二同步轮108带动随动轴115反向转动,随动轴115带动从动齿轮109反向转动,从动齿轮109带动滑动块110向上滑动,两个滑动块110同时带动连接块116向上滑动,连接块116带动电晕发生器112向上滑动,再将薄膜放入设备中进行下一轮加工,由于电晕发生器112和压紧辊114的联动从而使设备的操作更加简单方便。In this embodiment, before the device is started, the device is first unfolded, and the drive motor 101 is started. The drive motor 101 drives the bidirectional threaded rod 102 to rotate, and the bidirectional threaded rod 102 drives the two adjustment blocks 113 to slide back to back, and the two adjustment blocks 113 drive the pressing roller 114 to slide back to back. At the same time, the bidirectional threaded rod 102 drives the active bevel gear 103 to rotate, and the active bevel gear 103 drives the driven bevel gear 105 to rotate, and the driven bevel gear 105 drives the driven shaft 104 to rotate, and the driven shaft 104 drives the first synchronous wheel 106 to rotate, and the first synchronous wheel 106 drives the first synchronous wheel 106 to rotate. The wheel 106 drives the synchronous belt 107 to slide, the synchronous belt 107 drives the second synchronous wheel 108 to rotate, the second synchronous wheel 108 drives the follower shaft 115 to rotate, the follower shaft 115 drives the driven gear 109 to rotate, the driven gear 109 drives the sliding block 110 to slide downward, the two sliding blocks 110 simultaneously drive the connecting block 116 to slide downward, the connecting block 116 drives the corona generator 112 to slide downward, so that the film is processed under the start of the corona roller 4 and the corona generator 112. When the equipment processing is completed, the drive motor 10 is started. 1 reverse rotation, the driving motor 101 drives the bidirectional threaded rod 102 to rotate in the reverse direction, the bidirectional threaded rod 102 drives the two adjustment blocks 113 to slide toward each other, the two adjustment blocks 113 drive the pressing roller 114 to slide toward each other, and at the same time, the bidirectional threaded rod 102 drives the driving bevel gear 103 to rotate in the reverse direction, the driving bevel gear 103 drives the driven bevel gear 105 to rotate in the reverse direction, the driven bevel gear 105 drives the driven shaft 104 to rotate in the reverse direction, the driven shaft 104 drives the first synchronous wheel 106 to rotate in the reverse direction, and the first synchronous wheel 106 drives the synchronous belt 107 in the reverse direction The synchronous belt 107 drives the second synchronous wheel 108 to rotate in the opposite direction, the second synchronous wheel 108 drives the follower shaft 115 to rotate in the opposite direction, the follower shaft 115 drives the driven gear 109 to rotate in the opposite direction, the driven gear 109 drives the sliding block 110 to slide upward, the two sliding blocks 110 simultaneously drive the connecting block 116 to slide upward, the connecting block 116 drives the corona generator 112 to slide upward, and then the film is placed in the equipment for the next round of processing. Due to the linkage between the corona generator 112 and the clamping roller 114, the operation of the equipment is simpler and more convenient.
实施例2Example 2
如图1~图2所示,基于与上述实施例1相同的构思,本实施例还提出了机架1的两侧均固定连接有两个对称布置固定块2,固定块2的一侧安装有风扇3,机架1的内部安装有电晕辊4。As shown in FIGS. 1 and 2 , based on the same concept as the above-mentioned embodiment 1, this embodiment further proposes that two symmetrically arranged fixing blocks 2 are fixedly connected to both sides of the frame 1, a fan 3 is installed on one side of the fixing block 2, and a corona roller 4 is installed inside the frame 1.
本实施例中,当设备进行加工时,机架1的两侧分别安装有两个固定块2,固定块2通过机架1上的排风孔给机架1内部的设备和薄膜进行降温,防止设备过热产生故障,同时也防止设备过热后会导致薄膜变形。In this embodiment, when the equipment is processing, two fixed blocks 2 are installed on both sides of the frame 1. The fixed blocks 2 cool the equipment and film inside the frame 1 through the exhaust holes on the frame 1 to prevent the equipment from overheating and causing malfunctions, and also prevent the film from deforming due to overheating of the equipment.
以上仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims (6)
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| Application Number | Priority Date | Filing Date | Title |
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| CN202322935920.XU CN221660087U (en) | 2023-10-31 | 2023-10-31 | Corona equipment for film |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202322935920.XU CN221660087U (en) | 2023-10-31 | 2023-10-31 | Corona equipment for film |
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| CN221660087U true CN221660087U (en) | 2024-09-06 |
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| CN202322935920.XU Active CN221660087U (en) | 2023-10-31 | 2023-10-31 | Corona equipment for film |
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