CN221659832U - Lifting hopper - Google Patents
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- CN221659832U CN221659832U CN202323411689.0U CN202323411689U CN221659832U CN 221659832 U CN221659832 U CN 221659832U CN 202323411689 U CN202323411689 U CN 202323411689U CN 221659832 U CN221659832 U CN 221659832U
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Abstract
Description
技术领域Technical Field
本实用新型涉及包装膜加工技术领域,具体为一种提升料斗。The utility model relates to the technical field of packaging film processing, in particular to a lifting hopper.
背景技术Background Art
塑料包装及塑料包装产品在市场上所占的份额越来越大,特别是复合塑料软包装,已经广泛地应用于食品、医药、化工等领域,其中又以食品包装所占比例最大,比如饮料包装、速冻食品包装、蒸煮食品包装、快餐食品包装等,这些产品都给人们生活带来了极大的便利,包装膜生产需要提升料斗供给原料,但现有料斗的供给速度无法调整,需要新型提升料斗。Plastic packaging and plastic packaging products occupy an increasingly larger share in the market, especially composite plastic flexible packaging, which has been widely used in food, medicine, chemical and other fields, among which food packaging accounts for the largest proportion, such as beverage packaging, quick-frozen food packaging, steamed food packaging, fast food packaging, etc. These products have brought great convenience to people's lives. The production of packaging film requires a lifting hopper to supply raw materials, but the supply speed of the existing hopper cannot be adjusted, and a new lifting hopper is needed.
现有的公告号为CN203819909U,名为“提升机投料斗”的专利,该实用新型公开了一种提升机投料斗,包括外斗体和置于外斗体内且开口朝向一致的内斗体,外斗体由金属材料制成,内斗体由塑料材料制成,外斗体和内斗体的顶部通过销轴铰连,并且外斗体的内壁和内斗体的外壁之间具有间隔,间隔中设置有可产生回复振动的缓冲装置;该实用新型采用双层料斗结构,并以塑料内斗体作为与物料直接接触的装载体,能够避免在装载湿性物料时因沾上水汽而逐渐腐蚀,延长料斗的使用寿命;金属外斗体与提升机输送机构连接并支撑内斗体,增加承载重量;外斗体和内斗体铰接并在间隔中设置缓冲装置,在卸料时可产生回复振动,使内斗体中的物料充分卸出,在装载黏性物料时具有较好的防粘附效果,使卸料充分,提高作业生产率。The existing patent with announcement number CN203819909U, named "Elevator Feeding Hopper", discloses an elevator feeding hopper, including an outer bucket body and an inner bucket body placed in the outer bucket body and with the same opening direction, the outer bucket body is made of metal material, the inner bucket body is made of plastic material, the tops of the outer bucket body and the inner bucket body are hinged by a pin shaft, and there is a gap between the inner wall of the outer bucket body and the outer wall of the inner bucket body, and a buffer device that can generate restoring vibration is arranged in the gap; the utility model adopts a double-layer hopper structure, and uses a plastic inner bucket body as a carrier that is in direct contact with the material, which can avoid gradual corrosion due to moisture when loading wet materials, thereby extending the service life of the hopper; the metal outer bucket body is connected to the elevator conveying mechanism and supports the inner bucket body to increase the load-bearing weight; the outer bucket body and the inner bucket body are hinged and a buffer device is arranged in the gap, which can generate restoring vibration when unloading, so that the material in the inner bucket body can be fully unloaded, and has a good anti-adhesion effect when loading sticky materials, so that the unloading is sufficient and the operation productivity is improved.
上述装置通过外斗体和内斗体铰接并在间隔中设置缓冲装置,在卸料时可产生回复振动,使内斗体中的物料充分卸出,但卸料时无法掌握卸料速度,速度过快可能堵塞生产机械,不能很好的满足人们的使用需求,针对上述情况,在现有的提升料斗基础上进行技术创新。The above device is hinged by the outer bucket body and the inner bucket body and a buffer device is arranged in the interval. It can generate restoring vibration during unloading to fully discharge the material in the inner bucket body. However, the unloading speed cannot be controlled during unloading. Too fast speed may block the production machinery and cannot meet people's use needs well. In view of the above situation, technical innovation is carried out on the basis of the existing lifting hopper.
实用新型内容Utility Model Content
本实用新型的目的在于提供一种提升料斗,以解决上述背景技术中提出的问题。The purpose of the utility model is to provide a lifting hopper to solve the problems raised in the above background technology.
为实现上述目的,本实用新型提供如下技术方案:一种提升料斗,包括料斗本体和卸料组件,所述料斗本体的右侧焊接有连接块,所述卸料组件设置在料斗本体的下方,且卸料组件包括电机一、卸料口、主动轴、挡板、从动轴和传动带一,所述电机一的右侧安装有卸料口,且卸料口的内部设置有主动轴,所述主动轴的前端焊接有挡板,且主动轴的后端设置有从动轴,所述卸料口的右侧设置有传动带一。To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a lifting hopper, comprising a hopper body and a discharge assembly, a connecting block is welded to the right side of the hopper body, the discharge assembly is arranged below the hopper body, and the discharge assembly comprises a motor, a discharge port, a driving shaft, a baffle, a driven shaft and a transmission belt, a discharge port is installed on the right side of the motor, and a driving shaft is arranged inside the discharge port, a baffle is welded to the front end of the driving shaft, and a driven shaft is arranged at the rear end of the driving shaft, and a transmission belt is arranged on the right side of the discharge port.
进一步的,所述料斗本体的左侧设置有机盒,且机盒与料斗本体为焊接,机盒防止母料颗粒落到电机二和电机三上被高温融化进入内部,导致损害。Furthermore, an organic box is arranged on the left side of the hopper body, and the organic box is welded to the hopper body, so as to prevent the masterbatch particles from falling onto the second motor and the third motor and being melted by high temperature and entering the interior, thereby causing damage.
进一步的,所述料斗本体的内部前端设置有搅杆一,且搅杆一与料斗本体为旋转连接,搅杆一上等距离焊接有一定的打散杆,将母料颗粒打散。Furthermore, a stirring rod is provided at the front end of the inner part of the hopper body, and the stirring rod is rotatably connected to the hopper body. Certain breaking rods are welded at equal distances on the stirring rod to break up the masterbatch particles.
进一步的,所述料斗本体的内部后端设置有搅杆二,且搅杆二与料斗本体为旋转连接,搅杆二上等距离焊接有一定的打散杆,将母料颗粒打散。Furthermore, a second stirring rod is provided at the rear end of the inner part of the hopper body, and the second stirring rod is rotatably connected to the hopper body. Certain breaking rods are welded at equal distances on the second stirring rod to break up the masterbatch particles.
进一步的,所述搅杆一的右端安装有传动带二,且传动带二与搅杆一为铰接,传动带二带动搅杆二旋转,将内部的母料颗粒打散,防止粘接。Furthermore, a transmission belt 2 is installed at the right end of the stirring rod 1, and the transmission belt 2 is hinged to the stirring rod 1. The transmission belt 2 drives the stirring rod 2 to rotate, thereby breaking up the masterbatch particles inside to prevent adhesion.
进一步的,所述机盒的内部设置有电机二,且电机二的动力端焊接有偏心块,电机二带动偏心块旋转使装置整体振动,将粘连在料斗本体内部的母料颗粒震下。Furthermore, a second motor is arranged inside the machine box, and an eccentric block is welded to the power end of the second motor. The second motor drives the eccentric block to rotate to vibrate the device as a whole, thereby shaking off the masterbatch particles adhering to the inside of the hopper body.
进一步的,所述搅杆二的左侧安装有电机三,且电机三与搅杆二为焊接,电机三带动搅杆二旋转,将内部的母料颗粒打散,防止粘接。Furthermore, a motor three is installed on the left side of the stirring rod two, and the motor three is welded to the stirring rod two. The motor three drives the stirring rod two to rotate, and the masterbatch particles inside are dispersed to prevent adhesion.
进一步的,所述料斗本体的上方安装有过滤网,且过滤网与料斗本体为镶嵌连接,母料经过过滤网进入料斗本体中,过滤网将母料中颗粒过大,或粘接的部分筛选下,避免大颗粒堵塞生产设备。Furthermore, a filter screen is installed above the hopper body, and the filter screen is inlaid and connected to the hopper body. The masterbatch enters the hopper body through the filter screen. The filter screen screens out oversized particles or bonded parts in the masterbatch to prevent large particles from clogging the production equipment.
与现有技术相比,本实用新型的有益效果是:过滤网将母料中颗粒过大,或粘接的部分筛选下,避免大颗粒堵塞生产设备,电机三带动搅杆二旋转,搅杆二的右端的传动带二将动力传送到搅杆一上,通过搅杆一和搅杆二的旋转,避免母料颗粒在料斗本体中受到挤压等因素而粘接,导致结块,主动轴通过传动带一带动从动轴同步旋转,安装在主动轴与从动轴上的挡板旋转,进而打开卸料口,通过旋转的角度控制挡板的角度,从而控制卸料的速度,电机二带动偏心块旋转使装置整体振动,将粘连在料斗本体内部的母料颗粒震下;Compared with the prior art, the utility model has the following beneficial effects: the filter screen screens out the oversized particles or the bonded parts in the masterbatch to prevent the large particles from clogging the production equipment; the motor three drives the stirring rod two to rotate; the transmission belt two at the right end of the stirring rod two transmits the power to the stirring rod one; the stirring rod one and the stirring rod two rotate to prevent the masterbatch particles from being squeezed and bonded in the hopper body, thereby causing agglomeration; the driving shaft drives the driven shaft to rotate synchronously through the transmission belt one; the baffle installed on the driving shaft and the driven shaft rotates to open the discharge port; the angle of the baffle is controlled by the rotation angle, thereby controlling the discharge speed; the motor two drives the eccentric block to rotate to make the device vibrate as a whole, thereby shaking off the masterbatch particles bonded to the inside of the hopper body;
1.本实用新型,通过连接块将料斗本体安装到料斗提升机上,将母料倒到过滤网上,母料经过过滤网进入料斗本体中,过滤网将母料中颗粒过大,或粘接的部分筛选下,避免大颗粒堵塞生产设备,电机三带动搅杆二旋转,搅杆二的右端的传动带二将动力传送到搅杆一上,通过搅杆一和搅杆二的旋转,避免母料颗粒在料斗本体中受到挤压等因素而粘接,导致结块,不利于生产,机盒防止母料颗粒落到电机二和电机三上被高温融化进入内部,导致损害;1. The utility model installs the hopper body on the hopper elevator through the connecting block, pours the masterbatch onto the filter screen, and the masterbatch enters the hopper body through the filter screen. The filter screen screens out the oversized particles or the bonded parts in the masterbatch to prevent the large particles from clogging the production equipment. The motor 3 drives the stirring rod 2 to rotate, and the transmission belt 2 at the right end of the stirring rod 2 transmits the power to the stirring rod 1. Through the rotation of the stirring rods 1 and 2, the masterbatch particles in the hopper body are prevented from being squeezed and bonded, resulting in agglomeration, which is not conducive to production. The machine box prevents the masterbatch particles from falling onto the motors 2 and 3 and being melted by high temperature and entering the interior, causing damage;
2.本实用新型,需要卸料时,电机一启动使主动轴旋转,主动轴通过传动带一带动从动轴同步旋转,安装在主动轴与从动轴上的挡板旋转,进而打开卸料口,通过旋转的角度控制挡板的角度,从而控制卸料的速度,便于与生产装置同步速度,同时启动电机二,电机二带动偏心块旋转使装置整体振动,将粘连在料斗本体内部的母料颗粒震下,卸料更加完全,避免在料斗本体内部残留污染装置。2. In the utility model, when unloading is needed, the first motor is started to rotate the driving shaft, and the driving shaft drives the driven shaft to rotate synchronously through the transmission belt, and the baffles installed on the driving shaft and the driven shaft rotate, thereby opening the unloading port, and the angle of the baffle is controlled by the angle of rotation, thereby controlling the unloading speed, so as to synchronize the speed with the production device, and at the same time starting the second motor, the second motor drives the eccentric block to rotate to vibrate the device as a whole, and shake off the masterbatch particles adhering to the inside of the hopper body, so that the unloading is more complete, and the residual pollution of the device inside the hopper body is avoided.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型一种提升料斗的立体结构示意图;FIG1 is a schematic diagram of the three-dimensional structure of a lifting hopper of the utility model;
图2为本实用新型一种提升料斗的卸料组件俯视剖面结构示意图;FIG2 is a schematic diagram of a top view of a cross-sectional structure of a discharge assembly of a lifting hopper according to the present invention;
图3为本实用新型一种提升料斗的料斗本体局部俯视剖面结构示意图。FIG3 is a schematic diagram of a partial top view of a hopper body of a lifting hopper of the utility model.
图中:1、料斗本体;2、卸料组件;201、电机一;202、卸料口;203、主动轴;204、挡板;205、从动轴;206、传动带一;3、机盒;4、电机二;5、偏心块;6、电机三;7、搅杆一;8、搅杆二;9、传动带二;10、连接块;11、过滤网。In the figure: 1. hopper body; 2. discharge assembly; 201. motor 1; 202. discharge port; 203. driving shaft; 204. baffle; 205. driven shaft; 206. transmission belt 1; 3. machine box; 4. motor 2; 5. eccentric block; 6. motor 3; 7. stirring rod 1; 8. stirring rod 2; 9. transmission belt 2; 10. connecting block; 11. filter.
具体实施方式DETAILED DESCRIPTION
如图1和图2所示,一种提升料斗,包括料斗本体1和卸料组件2,料斗本体1的右侧焊接有连接块10,卸料组件2设置在料斗本体1的下方,且卸料组件2包括电机一201、卸料口202、主动轴203、挡板204、从动轴205和传动带一206,电机一201的右侧安装有卸料口202,且卸料口202的内部设置有主动轴203,主动轴203的前端焊接有挡板204,且主动轴203的后端设置有从动轴205,卸料口202的右侧设置有传动带一206,料斗本体1的左侧设置有机盒3,且机盒3与料斗本体1为焊接,需要卸料时,电机一201启动使主动轴203旋转,主动轴203通过传动带一206带动从动轴205同步旋转,安装在主动轴203与从动轴205上的挡板204旋转,进而打开卸料口202,通过旋转的角度控制挡板204的角度,从而控制卸料的速度,便于与生产装置同步速度,同时启动电机二4,电机二4带动偏心块5旋转使装置整体振动,将粘连在料斗本体1内部的母料颗粒震下,卸料更加完全,避免在料斗本体1内部残留污染装置。As shown in Figures 1 and 2, a lifting hopper includes a hopper body 1 and a discharge assembly 2. A connecting block 10 is welded to the right side of the hopper body 1. The discharge assembly 2 is arranged below the hopper body 1, and the discharge assembly 2 includes a motor 201, a discharge port 202, a driving shaft 203, a baffle 204, a driven shaft 205 and a transmission belt 206. The discharge port 202 is installed on the right side of the motor 201, and the inside of the discharge port 202 is provided with a driving shaft 203, a baffle 204 is welded to the front end of the driving shaft 203, and a driven shaft 205 is provided at the rear end of the driving shaft 203. A transmission belt 206 is provided on the right side of the discharge port 202, and a connecting block 10 is welded to the right side of the hopper body 1. A machine box 3 is arranged, and the machine box 3 and the hopper body 1 are welded. When unloading is required, the motor 201 is started to rotate the driving shaft 203, and the driving shaft 203 drives the driven shaft 205 to rotate synchronously through the transmission belt 206. The baffle 204 installed on the driving shaft 203 and the driven shaft 205 rotates, and then the unloading port 202 is opened. The angle of the baffle 204 is controlled by the rotation angle, so as to control the unloading speed, so as to synchronize the speed with the production device. At the same time, the motor 2 4 is started, and the motor 2 4 drives the eccentric block 5 to rotate to make the device vibrate as a whole, so as to shake off the masterbatch particles adhering to the inside of the hopper body 1, and the unloading is more complete, avoiding residual pollution of the device inside the hopper body 1.
如图1和图3所示,料斗本体1的内部前端设置有搅杆一7,且搅杆一7与料斗本体1为旋转连接,料斗本体1的内部后端设置有搅杆二8,且搅杆二8与料斗本体1为旋转连接,搅杆一7的右端安装有传动带二9,且传动带二9与搅杆一7为铰接,机盒3的内部设置有电机二4,且电机二4的动力端焊接有偏心块5,搅杆二8的左侧安装有电机三6,且电机三6与搅杆二8为焊接,通过连接块10将料斗本体1安装到料斗提升机上,将母料倒到过滤网11上,母料经过过滤网11进入料斗本体1中,过滤网11将母料中颗粒过大,或粘接的部分筛选下,避免大颗粒堵塞生产设备,电机三6带动搅杆二8旋转,搅杆二8的右端的传动带二9将动力传送到搅杆一7上,通过搅杆一7和搅杆二8的旋转,避免母料颗粒在料斗本体1中受到挤压等因素而粘接,导致结块,不利于生产,机盒3防止母料颗粒落到电机二4和电机三6上被高温融化进入内部,导致损害。As shown in Figures 1 and 3, a stirring rod 7 is provided at the front end of the interior of the hopper body 1, and the stirring rod 7 is rotatably connected to the hopper body 1, a stirring rod 2 8 is provided at the rear end of the interior of the hopper body 1, and the stirring rod 2 8 is rotatably connected to the hopper body 1, a transmission belt 2 9 is installed at the right end of the stirring rod 7, and the transmission belt 2 9 is hinged to the stirring rod 1 7, a motor 2 4 is provided inside the machine box 3, and an eccentric block 5 is welded to the power end of the motor 2 4, a motor 3 6 is installed on the left side of the stirring rod 2 8, and the motor 3 6 is welded to the stirring rod 2 8, and the hopper body 1 is installed to the hopper elevator through the connecting block 10. The masterbatch is poured onto the filter screen 11, and the masterbatch enters the hopper body 1 through the filter screen 11. The filter screen 11 screens out the oversized particles or the bonded parts in the masterbatch to prevent large particles from clogging the production equipment. The motor 3 6 drives the stirring rod 2 8 to rotate, and the transmission belt 2 9 at the right end of the stirring rod 2 8 transmits the power to the stirring rod 1 7. Through the rotation of the stirring rod 1 7 and the stirring rod 2 8, the masterbatch particles are prevented from being squeezed and bonded in the hopper body 1, resulting in agglomeration, which is not conducive to production. The machine box 3 prevents the masterbatch particles from falling onto the motor 2 4 and the motor 3 6 and being melted by high temperature into the interior, causing damage.
工作原理:在使用该一种提升料斗时,首先,通过连接块10将料斗本体1安装到料斗提升机上,将母料倒到过滤网11上,母料经过过滤网11进入料斗本体1中,过滤网11将母料中颗粒过大,或粘接的部分筛选下,避免大颗粒堵塞生产设备,电机三6带动搅杆二8旋转,搅杆二8的右端的传动带二9将动力传送到搅杆一7上,通过搅杆一7和搅杆二8的旋转,避免母料颗粒在料斗本体1中受到挤压等因素而粘接,导致结块,不利于生产,机盒3防止母料颗粒落到电机二4和电机三6上被高温融化进入内部,导致损害,需要卸料时,电机一201启动使主动轴203旋转,主动轴203通过传动带一206带动从动轴205同步旋转,安装在主动轴203与从动轴205上的挡板204旋转,进而打开卸料口202,通过旋转的角度控制挡板204的角度,从而控制卸料的速度,便于与生产装置同步速度,同时启动电机二4,电机二4带动偏心块5旋转使装置整体振动,将粘连在料斗本体1内部的母料颗粒震下,卸料更加完全,避免在料斗本体1内部残留污染装置。Working principle: When using this kind of lifting hopper, first, install the hopper body 1 on the hopper elevator through the connecting block 10, pour the masterbatch onto the filter screen 11, and the masterbatch enters the hopper body 1 through the filter screen 11. The filter screen 11 screens out the oversized particles or the bonded parts in the masterbatch to prevent large particles from clogging the production equipment. The motor 3 6 drives the stirring rod 2 8 to rotate, and the transmission belt 2 9 at the right end of the stirring rod 2 8 transmits the power to the stirring rod 1 7. Through the rotation of the stirring rod 1 7 and the stirring rod 2 8, the masterbatch particles in the hopper body 1 are prevented from being squeezed and bonded, resulting in agglomeration, which is not conducive to production. The machine box 3 prevents the masterbatch particles from falling onto the motor 2 4 and the motor 3 6 The high temperature melts and enters the interior, causing damage. When unloading is required, the motor 201 is started to rotate the driving shaft 203, and the driving shaft 203 drives the driven shaft 205 to rotate synchronously through the transmission belt 206. The baffle 204 installed on the driving shaft 203 and the driven shaft 205 rotates, thereby opening the unloading port 202. The angle of the baffle 204 is controlled by the rotation angle, thereby controlling the unloading speed, so as to synchronize the speed with the production device. At the same time, the motor 2 4 is started, and the motor 2 4 drives the eccentric block 5 to rotate to vibrate the device as a whole, so as to shake off the masterbatch particles adhering to the inside of the hopper body 1, and the unloading is more complete, avoiding residual pollution of the device inside the hopper body 1.
Claims (8)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202323411689.0U CN221659832U (en) | 2023-12-14 | 2023-12-14 | Lifting hopper |
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