CN221659659U - A high efficiency mixer - Google Patents
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- CN221659659U CN221659659U CN202323616130.1U CN202323616130U CN221659659U CN 221659659 U CN221659659 U CN 221659659U CN 202323616130 U CN202323616130 U CN 202323616130U CN 221659659 U CN221659659 U CN 221659659U
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- 238000010438 heat treatment Methods 0.000 claims abstract description 12
- 230000001681 protective effect Effects 0.000 claims abstract description 12
- 238000004140 cleaning Methods 0.000 claims abstract description 8
- 230000008878 coupling Effects 0.000 claims abstract description 4
- 238000010168 coupling process Methods 0.000 claims abstract description 4
- 238000005859 coupling reaction Methods 0.000 claims abstract description 4
- 238000003756 stirring Methods 0.000 claims description 88
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 23
- 230000009286 beneficial effect Effects 0.000 abstract description 3
- 239000000463 material Substances 0.000 description 13
- 238000000034 method Methods 0.000 description 8
- 239000010440 gypsum Substances 0.000 description 6
- 229910052602 gypsum Inorganic materials 0.000 description 6
- 239000011426 gypsum mortar Substances 0.000 description 5
- 239000011505 plaster Substances 0.000 description 3
- 238000010276 construction Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 239000011083 cement mortar Substances 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000015271 coagulation Effects 0.000 description 1
- 238000005345 coagulation Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
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- Mixers Of The Rotary Stirring Type (AREA)
Abstract
本实用新型公开了一种高效搅拌机,包括电机、搅拌桶和搅拌轴,搅拌轴顶部通过联轴器与电机主轴连接,搅拌轴底部伸入搅拌桶内,所述搅拌部包括搅拌底盘、搅拌轴以及搅拌叶片,其中搅拌底盘固定设置在搅拌轴底部,搅拌叶片固定设置搅拌轴轴身底部,搅拌叶片为蝶翼状且搅拌叶片上设有多个通孔;搅拌桶顶部设有向桶内圆心延伸防护边,搅拌桶底部设有加热部,搅拌桶内还设有清洗部;本实用新型的有益效果是可以缩短搅拌时间,提高搅拌效率,质量体积适中,搅拌省力。
The utility model discloses a high-efficiency mixer, comprising a motor, a mixing barrel and a mixing shaft, wherein the top of the mixing shaft is connected to the motor main shaft through a coupling, and the bottom of the mixing shaft extends into the mixing barrel, and the mixing part comprises a mixing bottom plate, a mixing shaft and a mixing blade, wherein the mixing bottom plate is fixedly arranged at the bottom of the mixing shaft, the mixing blade is fixedly arranged at the bottom of the mixing shaft shaft body, the mixing blade is butterfly-wing-shaped and has a plurality of through holes; a protective edge extending toward the inner center of the barrel is arranged at the top of the mixing barrel, a heating part is arranged at the bottom of the mixing barrel, and a cleaning part is also arranged in the mixing barrel; the beneficial effects of the utility model are that the mixing time can be shortened, the mixing efficiency can be improved, the mass and volume are moderate, and the mixing is labor-saving.
Description
技术领域Technical Field
本实用新型属于搅拌技术领域,更具体地说,本实用新型涉及一种高效搅拌机。The utility model belongs to the technical field of stirring, and more specifically, relates to a high-efficiency stirring machine.
背景技术Background Art
抹灰石膏在工地施工时,需要用搅拌轴将石膏粉料与水混合充分搅拌,传统市面上常用的搅拌轴一般分为两种,一种是双山杆形状,通常双山杆的直径在0.6cm左右,将物料搅拌至可施工状态所需的时间较长,搅拌效率低且容易移位,搅拌不均匀;另一种是宝塔形,底部加了圆环改善偏位状态,但是同样存在搅拌效率低的问题。When plastering gypsum is constructed on site, a stirring shaft is needed to mix the gypsum powder and water thoroughly. There are generally two types of stirring shafts commonly used in the market. One is a double mountain pole shape, and the diameter of the double mountain pole is usually about 0.6 cm. It takes a long time to stir the material to a construction state, and the stirring efficiency is low and it is easy to shift, resulting in uneven stirring. The other is a pagoda shape, with a ring at the bottom to improve the offset state, but it also has the problem of low stirring efficiency.
申请号为CN202321488173.3,名称为《一种搅拌设备》的实用新型专利公开了一种搅拌设备,包括:底座,所述底座的上方设置有搅拌箱,所述底座的上方设置有连接架,所述连接架的顶面固定安装有第一驱动电机,所述第一驱动电机旋转轴的一端固定安装有转动柱,所述转动柱的外圆壁面固定安装有若干个搅拌板;搅拌组件,所述搅拌组件设置在所述底座的上方,用于对轻质抹灰石膏砂浆原料搅拌的更加均匀,当工作人员启动第一驱动电机后使得转动柱转动,使得搅拌板对搅拌箱内部的轻质抹灰石膏砂浆进行搅拌,启动第二驱动电机使得移动块进行上下移动,带动搅拌箱进行上下移动,使得搅拌箱内部的轻质抹灰石膏砂浆搅拌更加均匀,然后可以启动第三驱动电机,可以使得搅拌箱进行转动、晃动,进一步提高搅拌效果。The utility model patent with application number CN202321488173.3 and name "A stirring device" discloses a stirring device, including: a base, a stirring box is arranged above the base, a connecting frame is arranged above the base, a first driving motor is fixedly installed on the top surface of the connecting frame, a rotating column is fixedly installed on one end of the rotating shaft of the first driving motor, and a plurality of stirring plates are fixedly installed on the outer circular wall surface of the rotating column; a stirring assembly, the stirring assembly is arranged above the base, and is used to stir the lightweight plastering gypsum mortar raw materials more evenly, when the staff starts the first driving motor, the rotating column rotates, so that the stirring plate stirs the lightweight plastering gypsum mortar inside the mixing box, and the second driving motor is started to make the moving block move up and down, driving the mixing box to move up and down, so that the lightweight plastering gypsum mortar inside the mixing box is stirred more evenly, and then the third driving motor can be started to make the mixing box rotate and shake, so as to further improve the stirring effect.
改搅拌设备也是主要用于轻质抹灰石膏砂浆搅拌,其通过将搅拌叶片打散设置在搅拌杆上间隙设置,分角度多块设置来使得抹灰石膏砂浆搅拌更加均匀,然而,搅拌叶片还是成大型的矩形块状且也未设置搅拌底盘,这就导致了在搅拌过程中,如果需要搅拌均匀,则抹灰石膏需要的搅拌时间更长,则对应的凝结时间越短,可使用时间越短,极大地影响工人施工效率以及产品性能。The modified mixing equipment is also mainly used for mixing lightweight plaster gypsum mortar. It makes the plaster gypsum mortar more evenly mixed by breaking up the mixing blades and setting them at intervals on the mixing rod and setting them in multiple blocks at different angles. However, the mixing blades are still in the shape of large rectangular blocks and no mixing chassis is provided. This results in a longer mixing time for the plaster gypsum if even mixing is required during the mixing process. The corresponding setting time is shorter and the usable time is shorter, which greatly affects the construction efficiency of workers and product performance.
实用新型内容Utility Model Content
为解决上述提到的现有技术问题,本实用新型提供了一种高效搅拌机。In order to solve the above-mentioned problems in the prior art, the utility model provides a high-efficiency mixer.
为了实现上述目的,本实用新型采取的技术方案为:一种高效搅拌机,包括电机、搅拌桶和搅拌轴,搅拌轴顶部通过联轴器与电机主轴连接,搅拌轴底部伸入搅拌桶内,所述搅拌部包括搅拌底盘、搅拌轴以及搅拌叶片,其中搅拌底盘固定设置在搅拌轴底部,搅拌叶片固定设置搅拌轴轴身底部,搅拌叶片为蝶翼状且搅拌叶片上设有多个通孔;搅拌桶顶部设有向桶内圆心延伸防护边,搅拌桶底部设有加热部,搅拌桶内还设有清洗部。In order to achieve the above-mentioned purpose, the technical solution adopted by the utility model is: a high-efficiency mixer, including a motor, a stirring barrel and a stirring shaft, the top of the stirring shaft is connected to the motor main shaft through a coupling, and the bottom of the stirring shaft extends into the stirring barrel, the stirring part includes a stirring chassis, a stirring shaft and a stirring blade, wherein the stirring chassis is fixedly arranged at the bottom of the stirring shaft, the stirring blade is fixedly arranged at the bottom of the stirring shaft body, the stirring blade is butterfly-shaped and has multiple through holes on the stirring blade; a protective edge extending toward the inner center of the barrel is provided at the top of the stirring barrel, a heating part is provided at the bottom of the stirring barrel, and a cleaning part is also provided in the stirring barrel.
本实用新型公开了一种高效搅拌机,所述搅拌桶的防护边的边缘设置有竖直向下的防护网。The utility model discloses a high-efficiency mixer. The edge of the protective side of the mixing barrel is provided with a protective net extending vertically downward.
通过上述设置:防护边可以抵挡一部分物料飞溅,添加防护网后,使得物料飞溅出搅拌桶的量更少,搅拌更加安全和环保清洁。Through the above settings: the protective edge can resist part of the material splashing. After adding the protective net, the amount of material splashing out of the mixing barrel is reduced, and the mixing is safer, more environmentally friendly and clean.
本实用新型公开了一种高效搅拌机,所述加热部为加热电阻丝。The utility model discloses a high-efficiency mixer, wherein the heating part is a heating resistance wire.
通过上述设置:部分浆液的搅拌需要进行加热或者加热可以使得搅拌的效率更高,搅拌的更加均匀。Through the above arrangement: part of the slurry needs to be heated for stirring or heating can make the stirring more efficient and more uniform.
本实用新型公开了一种高效搅拌机,所述清洗部包括设置在搅拌桶顶部的进水口和设置在搅拌桶底部的出水口,进水口通过水管与水龙头连接,出水口底部设置有脏水池。The utility model discloses a high-efficiency mixer. The cleaning part comprises a water inlet arranged on the top of a mixing barrel and a water outlet arranged on the bottom of the mixing barrel. The water inlet is connected to a faucet through a water pipe, and a dirty water pool is arranged at the bottom of the water outlet.
通过上述设置:搅拌机多用于石膏、水泥砂浆等搅拌,凝结在桶壁以及桶底的残留成分,会严重影响搅拌物的凝结时间,对后续的搅拌造成一定的影响,本清洗部可以在搅拌完成后立马进行清洗,在辅助化学添加剂的情况下,可以快速清理干净。Through the above settings: mixers are mostly used for mixing gypsum, cement mortar, etc. The residual components condensed on the barrel wall and the bottom of the barrel will seriously affect the coagulation time of the mixed material and have a certain impact on the subsequent mixing. This cleaning part can be cleaned immediately after the mixing is completed, and can be quickly cleaned with the assistance of chemical additives.
本实用新型公开了一种高效搅拌机,所述搅拌叶片的外扩倾斜角5-15°。The utility model discloses a high-efficiency mixer, wherein the outward expansion inclination angle of the mixing blades is 5-15 degrees.
通过上述设置:叶片外扩角可以根据搅拌的实际情况来确定和修改参数,增大搅拌叶片与物料的接触面积变大,增加搅拌效率。Through the above settings: the blade expansion angle can be determined and modified according to the actual mixing conditions, thereby increasing the contact area between the mixing blade and the material and improving the mixing efficiency.
本实用新型公开了一种高效搅拌机,所述搅拌底盘为圆环状。The utility model discloses a high-efficiency stirrer, wherein the stirring bottom plate is in a circular ring shape.
通过上述设置:搅拌底盘为圆环状,有助于在搅拌过程中稳定搅拌轴,防止偏位。Through the above arrangement: the stirring base is in a circular ring shape, which helps to stabilize the stirring shaft during the stirring process and prevent it from being displaced.
采用本实用新型方案,同现有技术相比,具有以下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
一是重新设计了搅拌叶片形状,将叶片设计为蝶翼状,减少在搅拌物料过程中收到的阻力;二增大搅拌叶片的外扩角,增大搅拌叶片与物料的接触面积变大,增加搅拌效率;三是在叶片上开孔,降低搅拌轴本身自重,同时降低在搅拌物料时受到的阻力;四是在搅拌桶底部增加加热装置,满足多种使用场景。本实用新型的有益效果是可以缩短搅拌时间,提高搅拌效率,质量体积适中,搅拌省力。First, the shape of the stirring blade is redesigned, and the blade is designed to be butterfly-wing-shaped to reduce the resistance received during the mixing process; second, the outer expansion angle of the stirring blade is increased, the contact area between the stirring blade and the material is increased, and the stirring efficiency is increased; third, holes are opened on the blade to reduce the weight of the stirring shaft itself and reduce the resistance received when mixing materials; fourth, a heating device is added to the bottom of the mixing barrel to meet a variety of usage scenarios. The beneficial effects of the utility model are that it can shorten the mixing time, improve the mixing efficiency, have a moderate mass and volume, and save effort in mixing.
以下将结合附图和实施例,对本实用新型进行较为详细的说明。The present invention will be described in more detail below with reference to the accompanying drawings and embodiments.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
下面对本说明书各幅附图所表达的内容及图中的标记作简要说明:The following is a brief description of the contents and symbols in the drawings of this specification:
图1为本实用新型的搅拌桶示意图;FIG1 is a schematic diagram of a mixing barrel of the present invention;
图2为本实用新型的搅拌轴轴测视图图;Fig. 2 is an axonometric view of the stirring shaft of the present invention;
图3为本实用新型的搅拌轴主视图;FIG3 is a front view of the stirring shaft of the present invention;
图中标记为:1、搅拌桶;2、进水口;3、出水口;4、电阻丝;5、防护网;6、防护边;7、电机;8、搅拌轴;9、搅拌叶片;10、搅拌底盘。The markings in the figure are: 1. mixing barrel; 2. water inlet; 3. water outlet; 4. resistance wire; 5. protective net; 6. protective edge; 7. motor; 8. mixing shaft; 9. mixing blades; 10. mixing chassis.
具体实施方式DETAILED DESCRIPTION
下面对照附图,通过对实施例的描述,对本实用新型的具体实施方式如所涉及的各构件的形状、构造、各部分之间的相互位置及连接关系、各部分的作用及工作原理、制造工艺及操作使用方法等,作进一步详细的说明,以帮助本领域的技术人员对本实用新型的实用新型构思、技术方案有更完整、准确和深入的理解。The following, with reference to the accompanying drawings, describes the embodiments and further explains the specific implementation methods of the utility model, such as the shapes and structures of the components involved, the relative positions and connection relationships between the components, the functions and working principles of the components, the manufacturing process and the operation and use methods, so as to help those skilled in the art to have a more complete, accurate and in-depth understanding of the utility model concept and technical solution of the utility model.
如图1、图2和图3所示的一种高效搅拌机,包括电机7、搅拌桶1和搅拌部,搅拌部顶部通过联轴器与电机7主轴连接,搅拌部底部伸入搅拌桶1内,搅拌部包括搅拌底盘、搅拌轴8以及搅拌叶片,其中搅拌底盘10固定设置在搅拌轴8底部,搅拌叶片9固定设置搅拌轴8轴身底部,搅拌叶片9为蝶翼状且搅拌叶片9上设有多个通孔;搅拌桶1顶部设有向桶内圆心延伸防护边6,搅拌桶1底部设有加热部,搅拌桶1内还设有清洗部。A high-efficiency mixer as shown in Figures 1, 2 and 3 includes a motor 7, a stirring barrel 1 and a stirring part, the top of the stirring part is connected to the main shaft of the motor 7 through a coupling, and the bottom of the stirring part extends into the stirring barrel 1. The stirring part includes a stirring base, a stirring shaft 8 and stirring blades, wherein the stirring base 10 is fixedly arranged at the bottom of the stirring shaft 8, the stirring blade 9 is fixedly arranged at the bottom of the shaft body of the stirring shaft 8, the stirring blade 9 is butterfly-wing-shaped and has multiple through holes on the stirring blade 9; a protective edge 6 extending toward the inner center of the barrel is provided at the top of the stirring barrel 1, a heating part is provided at the bottom of the stirring barrel 1, and a cleaning part is also provided in the stirring barrel 1.
由图1所示的搅拌桶1的防护边6的边缘设置有竖直向下的防护网5;加热部为加热电阻丝4;清洗部包括设置在搅拌桶1顶部的进水口2和设置在搅拌桶1底部的出水口3,进水口2通过水管与水龙头连接,出水口3底部设置有脏水池。The edge of the protective edge 6 of the mixing barrel 1 shown in Figure 1 is provided with a vertical downward protective net 5; the heating part is a heating resistor 4; the cleaning part includes a water inlet 2 arranged at the top of the mixing barrel 1 and a water outlet 3 arranged at the bottom of the mixing barrel 1, the water inlet 2 is connected to the faucet through a water pipe, and a dirty water pool is arranged at the bottom of the water outlet 3.
由图2和图3所示的搅拌叶片9的外扩倾斜角5-15°;搅拌底盘10为圆环状。As shown in FIG. 2 and FIG. 3 , the outward expansion inclination angle of the stirring blade 9 is 5-15°; the stirring base 10 is in the shape of a circular ring.
实施例Example
搅拌轴8在电机7的带动围绕轴线做自转运动,在这个过程中搅拌叶片9与物料与水接触,将物料均匀分散,促进物料与水的快速反应,叶片向外倾斜,增大与物料的接触面积,在搅拌速度不变的情况下,单次接触的物料越多,搅拌效率越快。设计测试不同搅拌量对搅拌效率的影响。The stirring shaft 8 rotates around the axis driven by the motor 7. In this process, the stirring blades 9 contact the material and water, evenly disperse the material, and promote the rapid reaction of the material and water. The blades tilt outward to increase the contact area with the material. Under the condition of constant stirring speed, the more materials are contacted at a time, the faster the stirring efficiency. Design and test the effect of different stirring amounts on stirring efficiency.
由下表可知,单次搅拌量越大,将物料搅拌均匀所需要的时间越长,传统宝塔型搅拌部搅拌10kg抹灰石膏需要耗时60s才可以将物料搅拌至可施工状态,而采用蝶翼状搅拌叶片搅拌10kg抹灰石膏只需要35s即可搅拌均匀,搅拌效率提升40%。It can be seen from the table below that the larger the single mixing volume, the longer it takes to mix the materials evenly. The traditional pagoda-shaped mixing section takes 60 seconds to mix 10kg of plastering gypsum to a construction-ready state, while the butterfly-shaped mixing blades only take 35 seconds to mix 10kg of plastering gypsum evenly, and the mixing efficiency is improved by 40%.
上面结合附图对本实用新型进行了示例性描述,显然本实用新型具体实现并不受上述方式的限制,只要采用了本实用新型的方法构思和技术方案进行的各种非实质性的改进,或未经改进将本实用新型的构思和技术方案直接应用于其它场合的,均在本实用新型的保护范围之内。The utility model is described above by way of example in conjunction with the accompanying drawings. It is obvious that the specific implementation of the utility model is not limited to the above-mentioned method. As long as various non-substantial improvements are made using the method concept and technical solution of the utility model, or the concept and technical solution of the utility model are directly applied to other occasions without improvement, they are all within the protection scope of the utility model.
Claims (6)
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