CN221658904U - Multifunctional polishing equipment - Google Patents
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- CN221658904U CN221658904U CN202420015181.4U CN202420015181U CN221658904U CN 221658904 U CN221658904 U CN 221658904U CN 202420015181 U CN202420015181 U CN 202420015181U CN 221658904 U CN221658904 U CN 221658904U
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- 238000005498 polishing Methods 0.000 title claims abstract description 105
- 230000007246 mechanism Effects 0.000 claims description 92
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- 230000005540 biological transmission Effects 0.000 claims description 10
- 238000010586 diagram Methods 0.000 description 15
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- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract
本实用新型涉及一种多功能打磨设备,属于打磨设备领域。本实用新型包括砂带机和底座,其结构特点在于:还包括多工位刀库、抛光机和振磨机,所述底座上存在有多工位刀库工位、抛光机工位、振磨机工位和砂带机工位,所述多工位刀库、抛光机、振磨机和砂带机分别安装在多工位刀库工位、抛光机工位、振磨机工位和砂带机工位上。该多功能打磨设备多工位刀库、抛光机、振磨机、砂带机模块化设计,分别将多工位刀库、抛光机、振磨机、砂带机集成在同一底座上,通过该设备可分别通过多工位刀库、抛光机、振磨机、砂带机对工件实现相应的处理,即可实现多种功能,底座可固定设置,也可旋转设置,方便与机器人相互配合,以使得对工件进行多角度处理。
The utility model relates to a multifunctional grinding equipment, belonging to the field of grinding equipment. The utility model includes a sanding machine and a base, and its structural characteristics are: it also includes a multi-station tool magazine, a polishing machine and a vibration grinder, and there are a multi-station tool magazine station, a polishing machine station, a vibration grinder station and a sanding machine station on the base, and the multi-station tool magazine, polishing machine, vibration grinder and sanding machine are respectively installed on the multi-station tool magazine station, polishing machine station, vibration grinder station and sanding machine station. The multifunctional grinding equipment has a modular design of a multi-station tool magazine, a polishing machine, a vibration grinder and a sanding machine, and the multi-station tool magazine, a polishing machine, a vibration grinder and a sanding machine are respectively integrated on the same base. Through the equipment, the workpiece can be processed accordingly through the multi-station tool magazine, the polishing machine, the vibration grinder and the sanding machine, that is, multiple functions can be realized. The base can be fixedly set or rotatably set, which is convenient for cooperation with the robot to enable multi-angle processing of the workpiece.
Description
技术领域Technical Field
本实用新型涉及一种多功能打磨设备,属于打磨设备领域。The utility model relates to a multifunctional grinding device, belonging to the field of grinding devices.
背景技术Background Art
根据工件的加工工艺需要,工件加工后需要通过刀具、抛光机、振磨机、砂带机等处理设备对工件进行相应处理,目前在对工件进行相应处理时需要在打磨设备中单独安装相应的处理设备,而无法将刀具、抛光机、振磨机、砂带机等处理设备集成与一体,有鉴于此,在申请号为202311178179.5的专利文献中公开了一种旋转式多工位砂带机与工作方法,上述现有技术仅能够通过砂带机实现对工件的处理,而无法通过刀具、抛光机、振磨机对工件进行处理。According to the processing technology requirements of the workpiece, after the workpiece is processed, it needs to be processed by processing equipment such as cutting tools, polishing machines, vibration grinders, and belt grinders. At present, when the workpiece is processed accordingly, it is necessary to install the corresponding processing equipment separately in the grinding equipment, and it is impossible to integrate the processing equipment such as cutting tools, polishing machines, vibration grinders, and belt grinders into one. In view of this, a rotary multi-station belt grinder and a working method are disclosed in the patent document with application number 202311178179.5. The above-mentioned prior art can only process the workpiece through a belt grinder, but cannot process the workpiece through a cutting tool, a polishing machine, or a vibration grinder.
有鉴于此,在申请号为202011433521.8的专利文献中公开了一种打磨设备及其工作方法,上述现有技术中的去毛刺机构C用于对工件去毛刺处理,刀具固定设置在刀架固定座C2上,需要通过调整机器人的姿态才能够实现对刀具的选择,刀具也仅能够前后移动而无法转动,会存在工件打磨不到位的情况。In view of this, a grinding device and a working method thereof are disclosed in the patent document with application number 202011433521.8. The deburring mechanism C in the above-mentioned prior art is used to deburr the workpiece, and the tool is fixed on the tool holder fixing seat C2. The tool can only be selected by adjusting the posture of the robot. The tool can only move forward and backward but cannot rotate, and the workpiece may not be ground in place.
有鉴于此,在申请号为202011433529.4的专利文献中公开了一种砂带机及其工作方法,其中的抛光轮211通过下打磨旋转轴24带动旋转;在申请号为202111040641 .6的专利文献中公开了一种机器人打磨、抛光工作站和工作方法,其通过驱动轮组件A4驱动砂带A5在打磨轮组件A2和涨紧纠偏调节组件A3上循环转动,以此实现打磨轮组件A2的转动,上述现有技术中的抛光轮的转动速度会收到砂带机转速限制,而无法独立运行。In view of this, a belt sander and a working method thereof are disclosed in the patent document with application number 202011433529.4, in which the polishing wheel 211 is driven to rotate by the lower grinding rotating shaft 24; a robot grinding and polishing workstation and a working method are disclosed in the patent document with application number 202111040641.6, which drives the sanding belt A5 to circulate on the grinding wheel assembly A2 and the tensioning and correcting adjustment assembly A3 through the driving wheel assembly A4, thereby realizing the rotation of the grinding wheel assembly A2. The rotation speed of the polishing wheel in the above-mentioned prior art will be limited by the rotation speed of the belt sander and cannot operate independently.
有鉴于此,在申请号为202310467241.6的专利文献中公开了一种工件打磨设备及打磨方法,上述现有技术在使用气磨机对工件进行打磨处理时需要将气磨机安装在机器人末端,通过机器人将气磨机移动至工件处对其进行打磨,在更换砂纸时需要机器人将气磨机移至砂纸更换装置B处;有鉴于此,在申请号为202311198898 .3的专利文献中公开了一种具有检测功能的打磨设备和打磨方法,上述现有技术在使用气磨机对工件进行打磨处理时虽然是通过机器人将工件移动至气磨机处对其进行打磨处理,但是在更换砂纸时,由于粘砂纸机构82、撕砂纸机构83的位置是固定不动的,因此气磨机需要通过摆臂摆动至粘砂纸机构82、撕砂纸机构83处才可实现对砂纸的更换,由于上述现有技术中在使用气磨机对工件进行打磨处理、或更换砂纸时,气磨机的位置需要移动,因此会导致其容易损坏、使用寿命降低。In view of this, a workpiece grinding device and a grinding method are disclosed in the patent document with application number 202310467241.6. The above-mentioned prior art requires that the air grinder be installed at the end of the robot when the workpiece is ground with the air grinder, and the air grinder is moved to the workpiece by the robot to grind it. When the sandpaper is replaced, the robot needs to move the air grinder to the sandpaper replacement device B; In view of this, in the patent document with application number 202311198898 .3 discloses a grinding device and a grinding method with a detection function. Although the above-mentioned prior art uses a gas grinder to grind the workpiece by a robot to move the workpiece to the gas grinder for grinding, when replacing the sandpaper, since the positions of the sandpaper sticking mechanism 82 and the sandpaper tearing mechanism 83 are fixed, the gas grinder needs to swing to the sandpaper sticking mechanism 82 and the sandpaper tearing mechanism 83 through a swing arm to replace the sandpaper. Since the position of the gas grinder needs to be moved when the gas grinder is used to grind the workpiece or replace the sandpaper in the above-mentioned prior art, it will be easily damaged and its service life will be reduced.
实用新型内容Utility Model Content
本实用新型的目的在于克服现有技术中存在的上述不足,而提供一种结构设计合理的多功能打磨设备。The purpose of the utility model is to overcome the above-mentioned deficiencies in the prior art and to provide a multifunctional grinding device with a reasonable structural design.
本实用新型解决上述问题所采用的技术方案是:该多功能打磨设备,包括砂带机和底座,其结构特点在于:还包括多工位刀库、抛光机和振磨机,所述底座上存在有多工位刀库工位、抛光机工位、振磨机工位和砂带机工位,所述多工位刀库、抛光机、振磨机和砂带机分别安装在多工位刀库工位、抛光机工位、振磨机工位和砂带机工位上。The technical solution adopted by the utility model to solve the above-mentioned problem is: the multifunctional grinding equipment includes a sanding machine and a base, and its structural characteristics are: it also includes a multi-station tool magazine, a polishing machine and a vibration grinder, and there are multi-station tool magazine stations, polishing machine stations, vibration grinder stations and sanding machine stations on the base, and the multi-station tool magazine, polishing machine, vibration grinder and sanding machine are respectively installed on the multi-station tool magazine stations, polishing machine stations, vibration grinder stations and sanding machine stations.
进一步地,所述多工位刀库包括刀库机架、旋转机构和刀具,所述刀具安装在旋转机构上,所述旋转机构安装在刀库机架上。Furthermore, the multi-station tool magazine comprises a tool magazine frame, a rotating mechanism and a tool, the tool is mounted on the rotating mechanism, and the rotating mechanism is mounted on the tool magazine frame.
进一步地,所述旋转机构包括旋转减速电机和旋转板,所述旋转减速电机安装在刀库机架上,且旋转减速电机的输出端与旋转板连接,所述旋转板上设置有数量至少为一个以上用于安装刀具的刀具工位,所述刀具安装在刀具工位。Furthermore, the rotating mechanism includes a rotating reduction motor and a rotating plate, the rotating reduction motor is installed on the tool magazine frame, and the output end of the rotating reduction motor is connected to the rotating plate, the rotating plate is provided with at least one tool station for installing the tool, and the tool is installed on the tool station.
进一步地,所述旋转板上安装有旋转线架,所述旋转线架上安装有气管接头。Furthermore, a rotating wire rack is installed on the rotating plate, and a trachea joint is installed on the rotating wire rack.
进一步地,所述刀库机架上设置有固定线架。Furthermore, a fixed wire rack is provided on the tool magazine frame.
进一步地,所述刀具为往复锉、电主轴。Furthermore, the tool is a reciprocating file or an electric spindle.
进一步地,所述抛光机包括抛光机架、驱动机构、涨紧机构和数量至少为一个以上的抛光机构,所述驱动机构、抛光机构和涨紧机构均安装在抛光机架上,所述驱动机构与抛光机构连接,所述涨紧机构与驱动机构配合。Furthermore, the polishing machine includes a polishing machine frame, a driving mechanism, a tensioning mechanism and at least one polishing mechanism, wherein the driving mechanism, the polishing mechanism and the tensioning mechanism are all installed on the polishing machine frame, the driving mechanism is connected to the polishing mechanism, and the tensioning mechanism cooperates with the driving mechanism.
进一步地,所述涨紧机构包括涨紧座、涨紧轴、涨紧轮和调节螺栓,所述涨紧座安装在抛光机架上,所述涨紧轴滑动安装在涨紧座上,所述涨紧轮转动安装在涨紧轴的一端,所述调节螺栓安装在涨紧座上,且调节螺栓的端部与涨紧轴接触,所述调节螺栓上安装有调节螺母,所述调节螺母与涨紧座配合。Furthermore, the tensioning mechanism includes a tensioning seat, a tensioning shaft, a tensioning wheel and an adjusting bolt. The tensioning seat is installed on the polishing machine frame, the tensioning shaft is slidably installed on the tensioning seat, the tensioning wheel is rotatably installed on one end of the tensioning shaft, the adjusting bolt is installed on the tensioning seat, and the end of the adjusting bolt is in contact with the tensioning shaft. An adjusting nut is installed on the adjusting bolt, and the adjusting nut cooperates with the tensioning seat.
进一步地,所述涨紧座上设置有调节槽,所述涨紧轴位于调节槽内。Furthermore, an adjusting groove is provided on the tensioning seat, and the tensioning shaft is located in the adjusting groove.
进一步地,所述调节槽的底部设置有限位槽,所述涨紧轴的另一端设置有限位块,所述限位块位于限位槽内。Furthermore, a limiting groove is arranged at the bottom of the adjusting groove, and a limiting block is arranged at the other end of the tensioning shaft, and the limiting block is located in the limiting groove.
进一步地,所述驱动机构包括主动带轮、从动带轮和传动皮带,所述主动带轮与从动带轮通过传动皮带传动,所述从动带轮与抛光机构连接,所述主动带轮与抛光驱动电机的输出端连接。Furthermore, the driving mechanism includes a driving pulley, a driven pulley and a transmission belt, the driving pulley and the driven pulley are driven by the transmission belt, the driven pulley is connected to the polishing mechanism, and the driving pulley is connected to the output end of the polishing drive motor.
进一步地,所述抛光机构包括抛光轮和抛光轴,所述抛光轴转动安装在抛光机架上,所述抛光轮安装在抛光轴的一端,所述抛光轴的另一端与驱动机构连接。Furthermore, the polishing mechanism includes a polishing wheel and a polishing shaft, the polishing shaft is rotatably mounted on a polishing machine frame, the polishing wheel is mounted on one end of the polishing shaft, and the other end of the polishing shaft is connected to a driving mechanism.
进一步地,所述抛光轮的外侧设置有抛光轮外罩。Furthermore, a polishing wheel cover is provided on the outer side of the polishing wheel.
进一步地,所述振磨机包括振磨机架、摆臂、气磨机、砂纸料仓和撕纸机构,所述气磨机固定安装在振磨机架上,所述摆臂的一端转动安装在振磨机架上,所述砂纸料仓和撕纸机构均固定安装在摆臂的另一端,所述砂纸料仓和撕纸机构均与气磨机配合。Furthermore, the vibration grinder includes a vibration grinder frame, a swing arm, an air grinder, a sandpaper bin and a paper tearing mechanism, the air grinder is fixedly mounted on the vibration grinder frame, one end of the swing arm is rotatably mounted on the vibration grinder frame, the sandpaper bin and the paper tearing mechanism are both fixedly mounted on the other end of the swing arm, and the sandpaper bin and the paper tearing mechanism are both coordinated with the air grinder.
进一步地,所述砂纸料仓包括料仓底座、料仓气缸、料仓主体、料仓压块和料仓挡片,所述料仓底座固定安装在摆臂的另一端,所述料仓气缸的缸筒固定安装在料仓底座上,所述料仓气缸的活塞杆与料仓主体固定,所述料仓主体的底部固定有料仓挡片,所述料仓压块位于料仓主体内,所述料仓压块用于将料仓主体内的砂纸下压、可使得料仓主体内最下方的砂纸粘贴在气磨机上。Furthermore, the sandpaper silo includes a silo base, a silo cylinder, a silo body, a silo pressure block and a silo baffle. The silo base is fixedly installed on the other end of the swing arm, the cylinder barrel of the silo cylinder is fixedly installed on the silo base, the piston rod of the silo cylinder is fixed to the silo body, and a silo baffle is fixed to the bottom of the silo body. The silo pressure block is located in the silo body, and the silo pressure block is used to press down the sandpaper in the silo body so that the sandpaper at the bottom of the silo body can be stuck to the air grinder.
进一步地,所述料仓主体的侧壁开设有透视孔,透视孔用于观察料仓主体内砂纸的数量。Furthermore, a perspective hole is provided on the side wall of the silo body, and the perspective hole is used to observe the amount of sandpaper in the silo body.
进一步地,所述撕纸机构包括撕纸底座、撕纸升降气缸、撕纸支架、撕纸压板、撕纸转轴和撕纸压紧气缸,所述撕纸底座固定安装在摆臂的另一端,所述撕纸升降气缸的缸筒固定安装在撕纸底座上,所述撕纸升降气缸的活塞杆与撕纸支架固定,所述撕纸压板通过撕纸转轴转动安装在撕纸支架上,所述撕纸压紧气缸的缸筒固定安装在撕纸支架上,所述撕纸压紧气缸的活塞杆与撕纸压板连接。Furthermore, the paper tearing mechanism includes a paper tearing base, a paper tearing lifting cylinder, a paper tearing bracket, a paper tearing pressure plate, a paper tearing rotating shaft and a paper tearing pressing cylinder. The paper tearing base is fixedly installed on the other end of the swing arm, the cylinder barrel of the paper tearing lifting cylinder is fixedly installed on the paper tearing base, the piston rod of the paper tearing lifting cylinder is fixed to the paper tearing bracket, the paper tearing pressure plate is rotatably installed on the paper tearing bracket via the paper tearing rotating shaft, the cylinder barrel of the paper tearing pressing cylinder is fixedly installed on the paper tearing bracket, and the piston rod of the paper tearing pressing cylinder is connected to the paper tearing pressure plate.
进一步地,所述撕纸压紧气缸的活塞杆与撕纸压板通过连接结构连接,所述连接结构包括顶块、拉杆、弹簧和垫片,所述弹簧和垫片均套装在拉杆外,且拉杆与撕纸压板贯穿,所述顶块通过拉杆的一端安装在撕纸压紧气缸的活塞杆上,所述弹簧的两端分别与拉杆的另一端和垫片抵接,所述垫片与撕纸压板接触。Furthermore, the piston rod of the paper tearing pressure cylinder is connected to the paper tearing pressure plate through a connecting structure, and the connecting structure includes a top block, a pull rod, a spring and a gasket. The spring and the gasket are both mounted outside the pull rod, and the pull rod and the paper tearing pressure plate penetrate. The top block is installed on the piston rod of the paper tearing pressure cylinder through one end of the pull rod, and the two ends of the spring are respectively abutted against the other end of the pull rod and the gasket, and the gasket is in contact with the paper tearing pressure plate.
进一步地,所述顶块的上部为顶块头部,所述顶块的下部为顶块肩部,所述撕纸压板上设置有顶块通孔,所述顶块头部位于顶块通孔内,所述顶块肩部与撕纸压板抵接。Furthermore, the upper part of the top block is the top block head, the lower part of the top block is the top block shoulder, a top block through hole is provided on the paper tearing pressing plate, the top block head is located in the top block through hole, and the top block shoulder abuts against the paper tearing pressing plate.
进一步地,所述振磨机架上设置有用于对摆臂限位的限位块。Furthermore, a limit block for limiting the position of the swing arm is arranged on the vibration grinding machine frame.
进一步地,所述刀库机架通过刀库机架侧板安装在底座上,所述刀库机架通过抛光机架侧板安装在底座上,所述振磨机架通过振磨机架侧板安装在底座上。Further, the tool magazine frame is installed on the base through the tool magazine frame side panels, the tool magazine frame is installed on the base through the polishing frame side panels, and the vibration grinding frame is installed on the base through the vibration grinding frame side panels.
进一步地,所述底座包括固定座、安装座和安装板,所述安装板的数量至少为一个以上,所述振磨机架侧板安装在安装板上,所述安装板安装在安装座上,所述安装座固定安装在固定座上。Furthermore, the base includes a fixed seat, a mounting seat and a mounting plate, the number of the mounting plate is at least one, the side plate of the vibration grinding machine frame is mounted on the mounting plate, the mounting plate is mounted on the mounting seat, and the mounting seat is fixedly mounted on the fixed seat.
进一步地,所述底座包括固定座、安装座、安装板和底座减速电机,所述安装板的数量至少为一个以上,所述振磨机架侧板安装在安装板上,所述安装板安装在安装座上,所述安装座转动安装在固定座上,所述底座减速电机安装在固定座内,且底底座减速电机的输出端与安装座连接,所述固定座内设置有用于安装底座减速电机的腔体,所述底座减速电机位于腔体内。Furthermore, the base includes a fixed seat, a mounting seat, a mounting plate and a base reduction motor, the number of the mounting plates is at least one, the side plate of the vibration grinding machine frame is mounted on the mounting plate, the mounting plate is mounted on the mounting seat, the mounting seat is rotatably mounted on the fixed seat, the base reduction motor is installed in the fixed seat, and the output end of the bottom base reduction motor is connected to the mounting seat, a cavity for installing the base reduction motor is provided in the fixed seat, and the base reduction motor is located in the cavity.
相比现有技术,本实用新型具有以下优点:该多功能打磨设备多工位刀库、抛光机、振磨机、砂带机模块化设计,分别将多工位刀库、抛光机、振磨机、砂带机集成在同一底座上,通过该设备可分别通过多工位刀库、抛光机、振磨机、砂带机对工件实现相应的处理,即可实现多种功能,底座可固定设置,也可旋转设置,方便与机器人相互配合,以使得对工件进行多角度处理。Compared with the prior art, the utility model has the following advantages: the multifunctional grinding equipment has a multi-station tool magazine, polishing machine, vibration grinder and sanding belt machine in a modular design, and the multi-station tool magazine, polishing machine, vibration grinder and sanding belt machine are respectively integrated on the same base. Through the equipment, the workpiece can be processed accordingly through the multi-station tool magazine, polishing machine, vibration grinder and sanding belt machine, that is, multiple functions can be realized. The base can be fixed or rotatably set, which is convenient for cooperation with the robot to enable multi-angle processing of the workpiece.
该旋转式多工位刀库用于对打磨后的工件去除毛刺,通过旋转板转动将所需刀具转动至去毛刺工位,机器人手持工件至去毛刺工位即可实现对工件的去毛刺处理,需要更换刀具时通过驱动旋转板转动即可,而无需通过调整机器人的姿态分别至多个刀具的位置进行相应处理;同时在去毛刺处理时若有些位置处理不到可通过安装座带动刀库机架转动,以实现对刀具的位置调整,进而可实现对工件的多角度去毛刺处理,将整个多工位刀库可作为一个模块,方便将其安装在打磨设备中。The rotary multi-station tool magazine is used to remove burrs from grinded workpieces. The required tool is rotated to the deburring station by rotating the rotary plate. The robot holds the workpiece to the deburring station to deburr the workpiece. When the tool needs to be replaced, it can be driven to rotate by the rotary plate without adjusting the posture of the robot to the positions of multiple tools for corresponding processing. At the same time, if some positions cannot be processed during deburring, the tool magazine frame can be driven to rotate by the mounting seat to adjust the position of the tool, thereby realizing multi-angle deburring of the workpiece. The entire multi-station tool magazine can be used as a module, which is convenient for installation in the grinding equipment.
该抛光轮通过与主动带轮进行驱动,可实现抛光机的独立驱动,通过抛光驱动电机可实现对其转速的控制,而需要受到砂带机的转速限制,模块化设计更加方便将该抛光机安装在打磨设备中,抛光机构可根据实际需要确定其数量,多个抛光机构均可由驱动机构驱动。The polishing wheel can be driven by the active pulley to realize independent drive of the polishing machine. The rotation speed thereof can be controlled by the polishing drive motor, but needs to be limited by the rotation speed of the sanding belt machine. The modular design makes it more convenient to install the polishing machine in the grinding equipment. The number of polishing mechanisms can be determined according to actual needs, and multiple polishing mechanisms can be driven by the driving mechanism.
该振磨机无论是在工件打磨、还是更换砂纸时气磨机的位置都是固定不动的,打磨时通过机器人手持工件至气磨机处进行打磨,更换砂纸时将撕纸机构、砂纸料仓移动至气磨机处可实现对砂纸的更换,气磨机的位置固定不动,可避免其损坏,因而可延长其使用寿命,通过摆臂的摆动可实现砂纸料仓、撕纸机构的位置变换,摆臂在摆动时通过限位块实现对摆臂的机械限位。The position of the air grinder of the vibration grinder is fixed whether it is grinding the workpiece or changing the sandpaper. During grinding, the robot holds the workpiece to the air grinder for grinding. When changing the sandpaper, the paper tearing mechanism and the sandpaper silo are moved to the air grinder to realize the replacement of the sandpaper. The position of the air grinder is fixed to avoid its damage, thereby extending its service life. The position of the sandpaper silo and the paper tearing mechanism can be changed by swinging the swing arm, and the mechanical limit of the swing arm is realized by the limit block when the swing arm is swinging.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是本实用新型实施例的多功能打磨设备的立体结构示意图。FIG1 is a schematic diagram of the three-dimensional structure of a multifunctional grinding device according to an embodiment of the present utility model.
图2是本实用新型实施例的多工位刀库的立体结构示意图。FIG. 2 is a schematic diagram of the three-dimensional structure of the multi-station tool magazine according to an embodiment of the utility model.
图3是本实用新型实施例的多工位刀库的立体结构示意图。FIG3 is a schematic diagram of the three-dimensional structure of the multi-station tool magazine according to an embodiment of the utility model.
图4是本实用新型实施例的多工位刀库的剖面结构示意图。FIG. 4 is a schematic cross-sectional view of the multi-station tool magazine according to an embodiment of the present utility model.
图5是本实用新型实施例的多工位刀库的使用状态结构示意图。FIG. 5 is a schematic structural diagram of the multi-station tool magazine in use state according to an embodiment of the utility model.
图6是本实用新型实施例的抛光机的立体结构示意图。FIG. 6 is a schematic diagram of the three-dimensional structure of the polishing machine according to an embodiment of the utility model.
图7是本实用新型实施例的抛光机的内部结构示意图。FIG. 7 is a schematic diagram of the internal structure of the polishing machine according to an embodiment of the present utility model.
图8是本实用新型实施例的涨紧机构的立体结构示意图。FIG. 8 is a schematic diagram of the three-dimensional structure of the tensioning mechanism of the embodiment of the utility model.
图9是本实用新型实施例的涨紧机构的剖面结构示意图。FIG. 9 is a schematic cross-sectional view of the tensioning mechanism of an embodiment of the present utility model.
图10是本实用新型实施例的抛光机的使用状态结构示意图。FIG. 10 is a schematic structural diagram of the polishing machine in use according to an embodiment of the utility model.
图11是本实用新型实施例的振磨机的立体结构示意图。FIG. 11 is a schematic diagram of the three-dimensional structure of the vibration mill according to an embodiment of the present utility model.
图12是本实用新型实施例的砂纸料仓的立体结构示意图。FIG. 12 is a schematic diagram of the three-dimensional structure of the sandpaper bin according to an embodiment of the present utility model.
图13是本实用新型实施例的砂纸料仓的剖面结构示意图。FIG. 13 is a schematic cross-sectional view of the sandpaper bin according to an embodiment of the present utility model.
图14是本实用新型实施例的撕纸机构的立体结构示意图。FIG. 14 is a schematic diagram of the three-dimensional structure of the paper tearing mechanism according to an embodiment of the present utility model.
图15是本实用新型实施例的撕纸机构的剖面结构示意图。FIG. 15 is a schematic cross-sectional view of the paper tearing mechanism according to an embodiment of the present utility model.
图16是本实用新型实施例的振磨机的使用状态结构示意图。FIG. 16 is a schematic structural diagram of the vibration mill in use according to an embodiment of the present utility model.
图17是本实用新型实施例的砂带机的使用状态结构示意图。17 is a schematic structural diagram of the use state of the belt machine of the utility model embodiment.
图18是本实用新型实施例的固定式的底座剖面结构示意图。FIG. 18 is a schematic diagram of the cross-sectional structure of a fixed base according to an embodiment of the present utility model.
图19是本实用新型实施例的旋转式的底座剖面结构示意图。FIG. 19 is a schematic cross-sectional structure diagram of a rotating base according to an embodiment of the present utility model.
图中:多工位刀库A、抛光机B、振磨机C、砂带机D、底座E、In the picture: multi-station tool magazine A, polishing machine B, vibration grinder C, belt sander D, base E,
刀库机架A1、旋转机构A2、刀具A3、Tool magazine rack A1, rotating mechanism A2, tool A3,
刀库机架侧板A11、固定线架A12、Tool magazine rack side panel A11, fixed wire rack A12,
旋转减速电机A21、旋转板A22、旋转线架A23、气管接头A24、Rotating reduction motor A21, rotating plate A22, rotating wire rack A23, air pipe connector A24,
抛光机架B1、驱动机构B2、抛光机构B3、涨紧机构B4、Polishing frame B1, driving mechanism B2, polishing mechanism B3, tensioning mechanism B4,
抛光机架侧板B11、Polishing frame side panel B11,
主动带轮B21、从动带轮B22、传动皮带B23、Driving pulley B21, driven pulley B22, transmission belt B23,
抛光轮B31、抛光轴B32、抛光轮外罩B33、Polishing wheel B31, polishing shaft B32, polishing wheel cover B33,
涨紧座B41、涨紧轴B42、涨紧轮B43、调节螺栓B44、调节螺母B45、调节槽B46、限位槽B47、限位块B48、Tensioning seat B41, tensioning shaft B42, tensioning wheel B43, adjusting bolt B44, adjusting nut B45, adjusting slot B46, limiting slot B47, limiting block B48,
振磨机架C1、摆臂C2、气磨机C3、砂纸料仓C4、撕纸机构C5、Vibrating grinding machine frame C1, swing arm C2, air grinding machine C3, sandpaper silo C4, paper tearing mechanism C5,
振磨机架侧板C11、限位块C12、Vibrating grinding machine frame side plate C11, limit block C12,
料仓底座C41、料仓气缸C42、料仓主体C43、料仓压块C44、料仓挡片C45、透视孔C46、Silo base C41, silo cylinder C42, silo body C43, silo pressure block C44, silo baffle C45, perspective hole C46,
撕纸底座C51、撕纸升降气缸C52、撕纸支架C53、撕纸压板C54、撕纸转轴C55、撕纸压紧气缸C56、连接结构C57、Paper tearing base C51, paper tearing lifting cylinder C52, paper tearing bracket C53, paper tearing pressing plate C54, paper tearing shaft C55, paper tearing pressing cylinder C56, connecting structure C57,
顶块C571、拉杆C572、弹簧C573、垫片C574、顶块头部C575、顶块肩部C576、顶块通孔C577、Top block C571, pull rod C572, spring C573, gasket C574, top block head C575, top block shoulder C576, top block through hole C577,
固定座E1、安装座E2、安装板E3、底座减速电机E4。Fixed seat E1, mounting seat E2, mounting plate E3, base reduction motor E4.
具体实施方式DETAILED DESCRIPTION
下面结合附图并通过实施例对本实用新型作进一步的详细说明,以下实施例是对本实用新型的解释而本实用新型并不局限于以下实施例。The present invention will be further described in detail below with reference to the accompanying drawings and through examples. The following examples are provided to explain the present invention, but the present invention is not limited to the following examples.
实施例Example
参见图1至图19所示,须知,本说明书所附图式所绘示的结构、比例、大小等,均仅用以配合说明书所揭示的内容,以供熟悉此技术的人士了解与阅读,并非用以限定本实用新型可实施的限定条件,故不具技术上的实质意义,任何结构的修饰、比例关系的改变或大小的调整,在不影响本实用新型所能产生的功效及所能达成的目的下,均应仍落在本实用新型所揭示的技术内容能涵盖的范围内。同时,本说明书中若有引用如“上”、“下”、“左”、“右”、“中间”及“一”等的用语,亦仅为便于叙述的明了,而非用以限定本实用新型可实施的范围,其相对关系的改变或调整,在无实质变更技术内容下,当亦视为本实用新型可实施的范畴。Referring to Figures 1 to 19, it should be noted that the structures, proportions, sizes, etc. illustrated in the drawings of this specification are only used to match the contents disclosed in the specification for people familiar with this technology to understand and read, and are not used to limit the limiting conditions that can be implemented in this utility model, so they have no substantial technical significance. Any modification of the structure, change of the proportional relationship, or adjustment of the size should still fall within the scope of the technical content disclosed in this utility model without affecting the effects that can be produced by this utility model and the purposes that can be achieved. At the same time, if there are references to terms such as "upper", "lower", "left", "right", "middle" and "one" in this specification, they are only for the convenience of narration, and are not used to limit the scope of the implementation of this utility model. The change or adjustment of their relative relationship should also be regarded as the scope of the implementation of this utility model without substantial changes in the technical content.
本实施例中的多功能打磨设备(如图1所示),包括多工位刀库A、抛光机B、振磨机C、砂带机D和底座E,该底座E为四工位底座E,四工位分别为多工位刀库工位、抛光机工位、振磨机工位和砂带机工位,可同时将多工位刀库A、抛光机B、振磨机C和砂带机D分别安装在多工位刀库工位、抛光机工位、振磨机工位和砂带机工位上,底座E可转动设置,也可固定设置,多工位刀库A、抛光机B、振磨机C、砂带机D均与机器人配合。The multifunctional grinding equipment in this embodiment (as shown in FIG1 ) comprises a multi-station tool magazine A, a polishing machine B, a vibration grinder C, a sanding machine D and a base E. The base E is a four-station base E. The four stations are respectively a multi-station tool magazine station, a polishing machine station, a vibration grinder station and a sanding machine station. The multi-station tool magazine A, the polishing machine B, the vibration grinder C and the sanding machine D can be respectively installed on the multi-station tool magazine station, the polishing machine station, the vibration grinder station and the sanding machine station at the same time. The base E can be rotatably set or fixedly set. The multi-station tool magazine A, the polishing machine B, the vibration grinder C and the sanding machine D all cooperate with the robot.
本实施例中的多工位刀库A(如图2-5所示)包括刀库机架A1、旋转机构A2和刀具A3,刀具A3安装在旋转机构A2上,旋转机构A2安装在刀库机架A1上;刀库机架A1上设置有固定线架A12,刀库机架A1通过刀库机架侧板A11安装在底座A4上,刀具A3可根据加工工艺进行选择,通常情况下刀具A3为往复锉、电主轴或其他常用的去毛刺刀具,在此不一一列举。The multi-station tool magazine A in this embodiment (as shown in Figure 2-5) includes a tool magazine frame A1, a rotating mechanism A2 and a tool A3. The tool A3 is installed on the rotating mechanism A2, and the rotating mechanism A2 is installed on the tool magazine frame A1; a fixed wire rack A12 is provided on the tool magazine frame A1, and the tool magazine frame A1 is installed on the base A4 through the tool magazine frame side panel A11. The tool A3 can be selected according to the processing technology. Usually, the tool A3 is a reciprocating file, an electric spindle or other commonly used deburring tools, which are not listed here one by one.
本实施例中的旋转机构A2包括旋转减速电机A21和旋转板A22,旋转减速电机A21安装在刀库机架A1上,且旋转减速电机A21的输出端与旋转板A22连接,旋转板A22上设置有数量至少为一个以上用于安装刀具A3的刀具工位,刀具A3安装在刀具工位,旋转板A22上安装有旋转线架A23,旋转线架A23上安装有气管接头A24。The rotating mechanism A2 in this embodiment includes a rotating reduction motor A21 and a rotating plate A22. The rotating reduction motor A21 is installed on the tool magazine frame A1, and the output end of the rotating reduction motor A21 is connected to the rotating plate A22. The rotating plate A22 is provided with at least one tool station for installing the tool A3. The tool A3 is installed at the tool station. A rotating wire rack A23 is installed on the rotating plate A22, and an air pipe joint A24 is installed on the rotating wire rack A23.
本实施例中的抛光机B(如图6-10所示)包括抛光机架B1、涨紧机构B4、驱动机构B2和数量至少为一个以上的抛光机构B3,驱动机构B2、抛光机构B3和涨紧机构B4均安装在抛光机架B1上,驱动机构B2与抛光机构B3连接,涨紧机构B4与驱动机构B2配合,抛光机构B3的数量可以为两个,两个抛光机构B3均由驱动机构B2驱动。The polishing machine B in this embodiment (as shown in Figures 6-10) includes a polishing machine frame B1, a tensioning mechanism B4, a driving mechanism B2 and at least one polishing mechanism B3. The driving mechanism B2, the polishing mechanism B3 and the tensioning mechanism B4 are all installed on the polishing machine frame B1. The driving mechanism B2 is connected to the polishing mechanism B3, and the tensioning mechanism B4 cooperates with the driving mechanism B2. The number of polishing mechanisms B3 can be two, and the two polishing mechanisms B3 are driven by the driving mechanism B2.
本实施例中的涨紧机构B4包括涨紧座B41、涨紧轴B42、涨紧轮B43和调节螺栓B44,涨紧座B41安装在抛光机架B1上,涨紧轴B42滑动安装在涨紧座B41上,涨紧轮B43转动安装在涨紧轴B42的一端,调节螺栓B44安装在涨紧座B41上,且调节螺栓B44的端部与涨紧轴B42接触,调节螺栓B44上安装有调节螺母B45,调节螺母B45与涨紧座B41配合,即通过拧动调节螺母45可将调节螺栓44锁紧。The tensioning mechanism B4 in this embodiment includes a tensioning seat B41, a tensioning shaft B42, a tensioning wheel B43 and an adjusting bolt B44. The tensioning seat B41 is installed on the polishing machine frame B1, the tensioning shaft B42 is slidably installed on the tensioning seat B41, the tensioning wheel B43 is rotatably installed on one end of the tensioning shaft B42, the adjusting bolt B44 is installed on the tensioning seat B41, and the end of the adjusting bolt B44 is in contact with the tensioning shaft B42. An adjusting nut B45 is installed on the adjusting bolt B44, and the adjusting nut B45 cooperates with the tensioning seat B41, that is, the adjusting bolt 44 can be locked by screwing the adjusting nut 45.
本实施例中的涨紧座B41上设置有调节槽B46,涨紧轴B42位于调节槽B46内,调节槽B46的底部设置有限位槽B47,涨紧轴B42的另一端设置有限位块B48,限位块B48位于限位槽B47内。In this embodiment, an adjustment groove B46 is provided on the tensioning seat B41, the tensioning shaft B42 is located in the adjustment groove B46, a limiting groove B47 is provided at the bottom of the adjustment groove B46, a limiting block B48 is provided at the other end of the tensioning shaft B42, and the limiting block B48 is located in the limiting groove B47.
本实施例中的驱动机构B2包括主动带轮B21、从动带轮B22和传动皮带B23,主动带轮B21与从动带轮B22通过传动皮带B23传动,从动带轮B22与抛光机构B3连接,主动带轮B21与抛光驱动电机的输出端连接。The driving mechanism B2 in this embodiment includes a driving pulley B21, a driven pulley B22 and a transmission belt B23. The driving pulley B21 and the driven pulley B22 are driven by the transmission belt B23. The driven pulley B22 is connected to the polishing mechanism B3, and the driving pulley B21 is connected to the output end of the polishing drive motor.
本实施例中的抛光机构B3包括抛光轮B31和抛光轴B32,抛光轴B32转动安装在抛光机架B1上,抛光轮B31安装在抛光轴B32的一端,抛光轴B32的另一端与驱动机构B2连接,抛光轮B31的外侧设置有抛光轮外罩B33。The polishing mechanism B3 in this embodiment includes a polishing wheel B31 and a polishing shaft B32. The polishing shaft B32 is rotatably mounted on the polishing machine frame B1. The polishing wheel B31 is mounted on one end of the polishing shaft B32. The other end of the polishing shaft B32 is connected to the driving mechanism B2. A polishing wheel cover B33 is provided on the outside of the polishing wheel B31.
本实施例中的振磨机C(如图11-16所示)包括振磨机架C1、摆臂C2、气磨机C3、砂纸料仓C4和撕纸机构C5,气磨机C3固定安装在振磨机架C1上,摆臂C2的一端转动安装在振磨机架C1上,砂纸料仓C4和撕纸机构C5均固定安装在摆臂C2的另一端,砂纸料仓C4和撕纸机构C5均与气磨机C3配合,振磨机架C1上设置有用于对摆臂C2限位的限位块C12。The vibration grinder C in this embodiment (as shown in Figures 11-16) includes a vibration grinder frame C1, a swing arm C2, an air grinder C3, a sandpaper bin C4 and a paper tearing mechanism C5. The air grinder C3 is fixedly mounted on the vibration grinder frame C1, one end of the swing arm C2 is rotatably mounted on the vibration grinder frame C1, the sandpaper bin C4 and the paper tearing mechanism C5 are both fixedly mounted on the other end of the swing arm C2, the sandpaper bin C4 and the paper tearing mechanism C5 are both coordinated with the air grinder C3, and a limit block C12 for limiting the swing arm C2 is provided on the vibration grinder frame C1.
本实施例中的砂纸料仓C4包括料仓底座C41、料仓气缸C42、料仓主体C43、料仓压块C44和料仓挡片C45,料仓底座C41固定安装在摆臂C2的另一端,料仓气缸C42的缸筒固定安装在料仓底座C41上,料仓气缸C42的活塞杆与料仓主体C43固定,料仓主体C43的底部固定有料仓挡片C45,料仓压块C44位于料仓主体C43内,料仓压块C44用于将料仓主体C43内的砂纸下压、可使得料仓主体C43内最下方的砂纸粘贴在气磨机C3上,料仓主体C43的侧壁开设有透视孔C46,透视孔C46用于观察料仓主体C43内砂纸的数量。The sandpaper silo C4 in this embodiment includes a silo base C41, a silo cylinder C42, a silo body C43, a silo pressing block C44 and a silo baffle C45. The silo base C41 is fixedly mounted on the other end of the swing arm C2, the cylinder barrel of the silo cylinder C42 is fixedly mounted on the silo base C41, the piston rod of the silo cylinder C42 is fixed to the silo body C43, a silo baffle C45 is fixed to the bottom of the silo body C43, the silo pressing block C44 is located in the silo body C43, the silo pressing block C44 is used to press down the sandpaper in the silo body C43 so that the sandpaper at the bottom of the silo body C43 can be pasted on the air grinder C3, and a perspective hole C46 is opened on the side wall of the silo body C43, and the perspective hole C46 is used to observe the amount of sandpaper in the silo body C43.
本实施例中的撕纸机构C5包括撕纸底座C51、撕纸升降气缸C52、撕纸支架C53、撕纸压板C54、撕纸转轴C55和撕纸压紧气缸C56,撕纸底座C51固定安装在摆臂C2的另一端,撕纸升降气缸C52的缸筒固定安装在撕纸底座C51上,撕纸升降气缸C52的活塞杆与撕纸支架C53固定,撕纸压板C54通过撕纸转轴C55转动安装在撕纸支架C53上,撕纸压紧气缸C56的缸筒固定安装在撕纸支架C53上,撕纸压紧气缸C56的活塞杆与撕纸压板C54连接。The paper tearing mechanism C5 in this embodiment includes a paper tearing base C51, a paper tearing lifting cylinder C52, a paper tearing bracket C53, a paper tearing pressure plate C54, a paper tearing rotating shaft C55 and a paper tearing pressing cylinder C56. The paper tearing base C51 is fixedly mounted on the other end of the swing arm C2, the cylinder barrel of the paper tearing lifting cylinder C52 is fixedly mounted on the paper tearing base C51, the piston rod of the paper tearing lifting cylinder C52 is fixed to the paper tearing bracket C53, the paper tearing pressure plate C54 is rotatably mounted on the paper tearing bracket C53 through the paper tearing rotating shaft C55, the cylinder barrel of the paper tearing pressing cylinder C56 is fixedly mounted on the paper tearing bracket C53, and the piston rod of the paper tearing pressing cylinder C56 is connected to the paper tearing pressure plate C54.
本实施例中的撕纸压紧气缸C56的活塞杆与撕纸压板C54通过连接结构C57连接,连接结构C57包括顶块C571、拉杆C572、弹簧C573和垫片C574,弹簧C573和垫片C574均套装在拉杆C572外,且拉杆C572与撕纸压板C54贯穿,顶块C571通过拉杆C572的一端安装在撕纸压紧气缸C56的活塞杆上,弹簧C573的两端分别与拉杆C572的另一端和垫片C574抵接,垫片C574与撕纸压板C54接触。The piston rod of the paper tearing pressing cylinder C56 in this embodiment is connected to the paper tearing pressing plate C54 through a connecting structure C57. The connecting structure C57 includes a top block C571, a pull rod C572, a spring C573 and a gasket C574. The spring C573 and the gasket C574 are both mounted on the outside of the pull rod C572, and the pull rod C572 penetrates the paper tearing pressing plate C54. The top block C571 is installed on the piston rod of the paper tearing pressing cylinder C56 through one end of the pull rod C572. The two ends of the spring C573 are respectively abutted against the other end of the pull rod C572 and the gasket C574, and the gasket C574 is in contact with the paper tearing pressing plate C54.
本实施例中的顶块C571的上部为顶块头部C575,顶块C571的下部为顶块肩部C576,撕纸压板C54上设置有顶块通孔C577,顶块头部C575位于顶块通孔C577内,顶块肩部C576与撕纸压板C54抵接。The upper part of the top block C571 in this embodiment is the top block head C575, the lower part of the top block C571 is the top block shoulder C576, a top block through hole C577 is provided on the paper tearing pressure plate C54, the top block head C575 is located in the top block through hole C577, and the top block shoulder C576 abuts against the paper tearing pressure plate C54.
本实施例中的撕纸压板C54呈Z字形结构设置,通过撕纸压紧气缸C56顶起撕纸压板C54时,可使得顶块肩部C576与撕纸压板C54接触,通过顶块肩部C576将撕纸压板C54顶起,使得撕纸压板C54沿着撕纸转轴C55正向转动,当撕纸压紧气缸C56缩回时,可通过设置的弹簧C573抵接垫片C574,进而可将撕纸压板C54弹回,使得撕纸压板C54沿着撕纸转轴C55反向转动。The tearing plate C54 in this embodiment is arranged in a Z-shaped structure. When the tearing plate C54 is lifted up by the tearing pressure cylinder C56, the top block shoulder C576 can be made in contact with the tearing plate C54, and the tearing plate C54 can be lifted up by the top block shoulder C576, so that the tearing plate C54 can rotate in the positive direction along the tearing shaft C55. When the tearing plate C56 is retracted, the spring C573 can be arranged to abut against the gasket C574, and then the tearing plate C54 can be bounced back, so that the tearing plate C54 can rotate in the opposite direction along the tearing shaft C55.
本实施例中的砂带机D(如图17所示),如申请号为202311178179.5所公开的一种旋转式多工位砂带机与工作方法,其为现有技术。The belt sander D in this embodiment (as shown in FIG. 17 ) is a rotary multi-station belt sander and working method disclosed in application No. 202311178179.5, which is prior art.
该底座E为单列式底座底座E(如图18-19所示),即可根据实际需要可分别将刀库机架A1通过刀库机架侧板A11安装在底座E上,刀库机架B1通过抛光机架侧板B11安装在底座E上,振磨机架C1通过振磨机架侧板C11安装在底座E上,砂带机D安装在底座E上。The base E is a single-row base E (as shown in Figures 18-19), that is, according to actual needs, the tool magazine frame A1 can be installed on the base E through the tool magazine frame side panel A11, the tool magazine frame B1 can be installed on the base E through the polishing frame side panel B11, the vibration grinding frame C1 can be installed on the base E through the vibration grinding frame side panel C11, and the belt machine D can be installed on the base E.
本实施例中的固定式的底座E包括固定座E1、安装座E2和安装板E3,安装板E3的数量至少为一个以上,振磨机架侧板C11安装在安装板E3上,安装板E3安装在安装座E2上,安装座E2固定安装在固定座E1上。The fixed base E in this embodiment includes a fixed seat E1, a mounting seat E2 and a mounting plate E3. The number of mounting plates E3 is at least one. The side plate C11 of the vibration grinding machine frame is mounted on the mounting plate E3. The mounting plate E3 is mounted on the mounting seat E2. The mounting seat E2 is fixedly mounted on the fixed seat E1.
本实施例中的旋转式的底座E包括固定座E1、安装座E2、安装板E3和底座减速电机E4,安装板E3的数量至少为一个以上,振磨机架侧板C11安装在安装板E3上,安装板E3安装在安装座E2上,安装座E2转动安装在固定座E1上,底座减速电机E4安装在固定座E1内,且底底座减速电机E4的输出端与安装座E2连接,固定座E1内设置有用于安装底座减速电机E4的腔体,底座减速电机E4位于腔体内。The rotating base E in this embodiment includes a fixed base E1, a mounting base E2, a mounting plate E3 and a base reduction motor E4. The number of mounting plates E3 is at least one. The side plate C11 of the vibration grinding machine frame is mounted on the mounting plate E3. The mounting plate E3 is mounted on the mounting base E2. The mounting base E2 is rotatably mounted on the fixed base E1. The base reduction motor E4 is mounted in the fixed base E1, and the output end of the base reduction motor E4 is connected to the mounting base E2. A cavity for mounting the base reduction motor E4 is provided in the fixed base E1, and the base reduction motor E4 is located in the cavity.
本实施例中的多功能打磨设备的打磨方法,如下:The grinding method of the multifunctional grinding device in this embodiment is as follows:
多工位刀库A工作时,通过旋转减速电机A21驱动旋转板A22转动,将需要使用的刀具A3转动至朝向机器人,机器人手持工件将工件置于刀具A3处对工件进行处理,在对使用刀具A3对工件进行处理时,由于机器人的姿态无法达到,而导致工件的某一位置处理不到时,可通过底座减速电机E4驱动安装座E2转动,进而可实现刀库机架A1的转动,以此可实现对工件的多角度处理。When the multi-station tool magazine A is working, the rotating plate A22 is driven to rotate by rotating the reduction motor A21, and the tool A3 to be used is rotated to face the robot. The robot holds the workpiece and places the workpiece on the tool A3 to process the workpiece. When the workpiece is processed by the tool A3, if a certain position of the workpiece cannot be processed due to the robot's posture, the mounting seat E2 can be driven to rotate by the base reduction motor E4, and then the tool magazine frame A1 can be rotated, so that the workpiece can be processed at multiple angles.
抛光机B工作时,主动带轮B21转动,通过传动皮带B23带动从动带轮B22转动,进而可通过抛光轴B32驱动抛光轮B31转动,拧松调节螺母B45,拧动调节螺栓B44可使得涨紧轴B42沿着调节槽B46移动,进而可使得涨紧轮B43与传动皮带B23接触,并将传动皮带B23涨紧,涨紧调节完成后拧紧调节螺母B45,在对工件抛光过程中,由于机器人的姿态无法达到,而导致工件的某一位置处理不到时,可通过底座减速电机E4驱动安装座E2转动,进而可实现抛光机架B1的转动,以此可实现对工件的多角度处理。When the polishing machine B is working, the active pulley B21 rotates, and the driven pulley B22 is driven to rotate through the transmission belt B23, and then the polishing wheel B31 can be driven to rotate through the polishing shaft B32. The adjusting nut B45 is loosened, and the adjusting bolt B44 is turned to make the tensioning shaft B42 move along the adjusting groove B46, so that the tensioning wheel B43 can contact with the transmission belt B23 and tighten the transmission belt B23. After the tensioning adjustment is completed, the adjusting nut B45 is tightened. During the polishing process of the workpiece, if a certain position of the workpiece cannot be processed due to the inability of the robot to reach the posture, the base reduction motor E4 can be used to drive the mounting seat E2 to rotate, and then the polishing machine frame B1 can be rotated, so that the workpiece can be processed at multiple angles.
振磨机C工作时,机器人将工件至于气磨机C3处,通过气磨机C3对工件进行打磨;当需要对气磨机C3上的砂纸更换时,驱动摆臂C2摆动,将撕纸机构C5摆动至气磨机C3的上方,将撕纸压板C54插入气磨机C3与粘贴在其上的砂纸之间,通过撕纸压紧气缸C56控制撕纸压板C54沿着撕纸转轴C55转动,使得撕纸压板C54将砂纸压紧在撕纸支架C53上,摆臂C2在摆动的同时,通过撕纸升降气缸C52将撕纸支架C53移动,进而可将压紧在撕纸支架C53与撕纸压板C54之间的砂纸撕掉;当砂纸撕掉后,驱动摆臂C2摆动,将砂纸料仓C4摆动至气磨机C3的上方,料仓气缸C42控制料仓主体C43下降,将位于料仓主体C43内最下方的一张砂纸粘贴在气磨机C3上,驱动摆臂C2摆回至初始位置;当气磨机C3在对工件进行打磨处理时,由于机器人的姿态无法达到,而导致工件的某一位置处理不到时,可通过底座减速电机E4驱动安装座E2转动,以实现对振磨机架C1的角度调节,进而可实现对工件的多角度处理。When the vibration grinder C is working, the robot places the workpiece at the air grinder C3, and the air grinder C3 grinds the workpiece; when the sandpaper on the air grinder C3 needs to be replaced, the swing arm C2 is driven to swing, and the paper tearing mechanism C5 is swung to the top of the air grinder C3, and the paper tearing pressing plate C54 is inserted between the air grinder C3 and the sandpaper pasted thereon, and the paper tearing pressing plate C54 is controlled to rotate along the paper tearing rotating shaft C55 by the paper tearing pressing cylinder C56, so that the paper tearing pressing plate C54 presses the sandpaper on the paper tearing bracket C53, and the swing arm C2 moves the paper tearing bracket C53 by the paper tearing lifting cylinder C52 while swinging, so that the paper tearing bracket C53 pressed on the paper tearing bracket C54 can be moved. 3 and the tearing plate C54 are torn off; when the sandpaper is torn off, the swing arm C2 is driven to swing, and the sandpaper bin C4 is swung to the top of the air grinder C3, and the bin cylinder C42 controls the bin body C43 to descend, and the sandpaper located at the bottom of the bin body C43 is pasted on the air grinder C3, and the swing arm C2 is driven to swing back to the initial position; when the air grinder C3 is grinding the workpiece, if a certain position of the workpiece cannot be processed due to the inability of the robot's posture to reach it, the base reduction motor E4 can be used to drive the mounting seat E2 to rotate, so as to achieve the angle adjustment of the vibration grinding frame C1, and then the multi-angle processing of the workpiece can be achieved.
砂带机D工作时,机器人将工件至于砂带处,通过砂带的对工件进行打磨处理,当砂带机D在对工件进行打磨处理时,由于机器人的姿态无法达到,而导致工件的某一位置处理不到时,可通过底座减速电机E4驱动安装座E2转动,以实现对砂带机D的角度调节,进而可实现对工件的多角度处理。When the belt sander D is working, the robot places the workpiece on the belt and sands the workpiece with the belt. When the belt sander D is sanding the workpiece, if a certain position of the workpiece cannot be processed due to the robot's posture, the base reduction motor E4 can be used to drive the mounting seat E2 to rotate, so as to adjust the angle of the belt sander D, thereby realizing multi-angle processing of the workpiece.
此外,需要说明的是,本说明书中所描述的具体实施例,其零、部件的形状、所取名称等可以不同,本说明书中所描述的以上内容仅仅是对本实用新型结构所作的举例说明。凡依据本实用新型专利构思所述的构造、特征及原理所做的等效变化或者简单变化,均包括于本实用新型专利的保护范围内。本实用新型所属技术领域的技术人员可以对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,只要不偏离本实用新型的结构或者超越本权利要求书所定义的范围,均应属于本实用新型的保护范围。In addition, it should be noted that the shapes and names of the parts and components of the specific embodiments described in this specification may be different, and the above content described in this specification is only an example of the structure of the utility model. All equivalent changes or simple changes made based on the structure, features and principles described in the patent concept of the utility model are included in the protection scope of the utility model patent. Technicians in the technical field of the utility model can make various modifications or supplements to the specific embodiments described or replace them in a similar manner, as long as they do not deviate from the structure of the utility model or exceed the scope defined by the claims, they should all fall within the protection scope of the utility model.
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