CN221657609U - A bending device for hardware processing - Google Patents
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- 238000005452 bending Methods 0.000 title claims abstract description 54
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Abstract
本实用新型公开了·一种五金件加工用折弯装置，包括一种五金件加工用折弯装置，包括底座，其特征在于：所述底座顶部固定连接有支撑架，所述支撑架顶部固定连接有加工台，所述加工台上转动连接有转动轴，所述转动轴外壁固定连接有折弯辊；所述加工台顶部固定连接有与折弯辊相对应的固定架，所述底座顶部设置有驱动组件，所述固定架上设置有限位组件，所述连接架上设置有固定组件；本实用新型通过设置的限位组件与固定组件，使得能够通过限位组件对管件进行限位，使其无法离开固定架与折弯辊中心，固定组件使其在连接架中心被固定，使其能够随折弯辊进行同步转动，进而实现了一定角度的折弯，针对不同尺寸大小的管件能够实现固定。
The utility model discloses a bending device for hardware processing, including a bending device for hardware processing, including a base, characterized in that: the top of the base is fixedly connected with a support frame, the top of the support frame is fixedly connected with a processing table, the processing table is rotatably connected with a rotating shaft, and the outer wall of the rotating shaft is fixedly connected with a bending roller; the top of the processing table is fixedly connected with a fixed frame corresponding to the bending roller, a driving component is arranged on the top of the base, a limiting component is arranged on the fixed frame, and a fixing component is arranged on the connecting frame; the utility model sets a limiting component and a fixing component, so that the pipe fitting can be limited by the limiting component, so that it cannot leave the fixing frame and the center of the bending roller, and the fixing component fixes it in the center of the connecting frame, so that it can rotate synchronously with the bending roller, thereby realizing bending at a certain angle, and can fix pipe fittings of different sizes.
Description
技术领域Technical Field
本实用新型涉及五金件加工技术领域，特别是涉及一种五金件加工用折弯装置。The utility model relates to the technical field of hardware processing, in particular to a bending device for hardware processing.
背景技术Background Art
五金配件指用五金制作成的机器零件或部件，以及一些小五金制品。它可以单独使用，也可以做协助用具。例如五金工具、五金零部件、日用五金、建筑五金以及安防用品等。小五金产品大都不是最终消费品。而是作为工业制造的配套产品、半成品以及生产过程所用工具等等。只有一小部分日用五金产品是人们生活必须的工具类消费品。Hardware accessories refer to machine parts or components made of hardware, as well as some small hardware products. They can be used alone or as auxiliary tools. For example, hardware tools, hardware parts, daily hardware, construction hardware, and security products. Most small hardware products are not final consumer goods. Instead, they are supporting products, semi-finished products, and tools used in the production process of industrial manufacturing. Only a small part of daily hardware products are tool-type consumer goods that are necessary for people's lives.
五金件中有部分在使用时需要进行折弯，如管件等在使用时需要使其具备一定的角度，以用于不同场合，折弯操作一般使用折弯机完成，目前的折弯机不便于对不同尺寸直径的管道进行快速限位固定，并且折弯时不便于使用液压缸直接进行折弯，造成动能损失，浪费了资源。Some hardware parts need to be bent when used, such as pipe fittings, which need to have a certain angle when used for different occasions. The bending operation is generally completed using a bending machine. The current bending machines are not convenient for quickly limiting and fixing pipes of different sizes and diameters, and it is not convenient to use hydraulic cylinders to bend directly during bending, resulting in kinetic energy loss and waste of resources.
因此亟需提供一种五金件加工用折弯装置来解决上述问题。Therefore, it is urgent to provide a bending device for hardware processing to solve the above problems.
实用新型内容Utility Model Content
本实用新型所要解决的技术问题是五金件中有部分在使用时需要进行折弯，如管件等在使用时需要使其具备一定的角度，以用于不同场合，折弯操作一般使用折弯机完成，目前的折弯机不便于对不同尺寸直径的管道进行快速限位固定，并且折弯时不便于使用液压缸直接进行折弯，造成动能损失，浪费了资源。The technical problem to be solved by the utility model is that some of the hardware parts need to be bent when in use, such as pipe fittings, which need to have a certain angle when in use so as to be used in different occasions. The bending operation is generally completed using a bending machine. The current bending machines are not convenient for quickly limiting and fixing pipes of different sizes and diameters, and it is not convenient to use a hydraulic cylinder to directly bend during bending, which causes kinetic energy loss and wastes resources.
为解决上述技术问题，本实用新型采用的一个技术方案是：提供一种五金件加工用折弯装置，包括底座，所述底座顶部固定连接有支撑架，所述支撑架顶部固定连接有加工台，所述加工台上转动连接有转动轴，所述转动轴外壁固定连接有折弯辊；In order to solve the above technical problems, a technical solution adopted by the utility model is: to provide a bending device for hardware processing, including a base, a support frame is fixedly connected to the top of the base, a processing table is fixedly connected to the top of the support frame, a rotating shaft is rotatably connected to the processing table, and a bending roller is fixedly connected to the outer wall of the rotating shaft;
所述折弯辊外壁固定连接有连接架，所述加工台顶部固定连接有与折弯辊相对应的固定架，所述底座顶部设置有驱动组件，所述固定架上设置有限位组件，所述连接架上设置有固定组件。The outer wall of the bending roller is fixedly connected with a connecting frame, the top of the processing table is fixedly connected with a fixing frame corresponding to the bending roller, the top of the base is provided with a driving component, the fixing frame is provided with a limiting component, and the connecting frame is provided with a fixing component.
本实用新型进一步设置为：所述加工台上开设有与转动轴相对应的轴孔，所述转动轴贯穿轴孔中心。The utility model is further configured as follows: an axial hole corresponding to the rotating shaft is opened on the processing table, and the rotating shaft passes through the center of the axial hole.
通过上述技术方案，使得转动轴能够在加工台上转动，进而随驱动组件而同步转动。Through the above technical solution, the rotating shaft can rotate on the processing table and then rotate synchronously with the driving component.
本实用新型进一步设置为：所述驱动组件包括固定连接于底座顶部的第一液压缸，所述底座顶部固定连接有两个限位架，所述第一液压缸的活塞杆上固定连接有位于两个限位架中心的齿条，所述转动轴外壁固定连接有与齿条相啮合的齿轮。The utility model is further configured as follows: the driving assembly includes a first hydraulic cylinder fixedly connected to the top of the base, two limit frames fixedly connected to the top of the base, a rack located in the center of the two limit frames fixedly connected to the piston rod of the first hydraulic cylinder, and a gear meshing with the rack fixedly connected to the outer wall of the rotating shaft.
通过上述技术方案，启动第一液压缸，第一液压缸的活塞杆带动齿条移动，齿条在移动时带动齿轮转动，转动轴随之转动，带动折弯辊转动，带动管件进行折弯操作。Through the above technical solution, the first hydraulic cylinder is started, and the piston rod of the first hydraulic cylinder drives the rack to move. When the rack moves, it drives the gear to rotate, and the rotating shaft rotates accordingly, driving the bending roller to rotate, and driving the pipe to perform bending operations.
本实用新型进一步设置为：所述齿条与两个限位架相贴合。The utility model is further configured as follows: the rack is fitted with two limit frames.
通过上述技术方案，使得限位架能够对齿条的行程起到限位作用，使其滑动的更稳定，保证了折弯操作的正常进行。Through the above technical solution, the limiting frame can limit the travel of the rack, making its sliding more stable and ensuring the normal bending operation.
本实用新型进一步设置为：所述限位组件包括滑动连接于固定架顶部的挡板，所述挡板顶部固定连接有安装板，所述安装板与固定架之间固定连接有两个弹簧。The utility model is further configured as follows: the limiting assembly comprises a baffle plate slidably connected to the top of the fixing frame, the top of the baffle plate is fixedly connected to a mounting plate, and two springs are fixedly connected between the mounting plate and the fixing frame.
通过上述技术方案，拉起安装板，弹簧被拉伸，接着将管件放置于固定架与折弯辊中心，随后松开安装板，由于受到了弹簧的回弹力，安装板复位，带动挡板移动，使其进入固定架中心，防止管件滚出。Through the above technical solution, the mounting plate is pulled up, the spring is stretched, and then the pipe is placed in the center of the fixed frame and the bending roller. The mounting plate is then released. Due to the rebound force of the spring, the mounting plate is reset, driving the baffle to move into the center of the fixed frame to prevent the pipe from rolling out.
本实用新型进一步设置为：所述固定架顶部开设有安装孔，所述挡板贯穿安装孔中心。The utility model is further configured as follows: a mounting hole is opened on the top of the fixing frame, and the baffle passes through the center of the mounting hole.
通过上述技术方案，使得挡板能够在固定架中心滑动，进而实现了对管件的限位，并且方便取下管件。Through the above technical solution, the baffle can slide in the center of the fixing frame, thereby limiting the position of the pipe fitting and making it convenient to remove the pipe fitting.
本实用新型进一步设置为：所述固定组件包括固定连接于连接架一侧的固定板，所述固定板侧壁固定连接有第二液压缸，所述第二液压缸的活塞杆上固定连接有安装块，所述安装块上螺纹连接有螺纹杆，所述螺纹杆的后端转动连接有限位块，所述螺纹杆的前端固定连接有旋钮。The utility model is further configured as follows: the fixing assembly includes a fixing plate fixedly connected to one side of the connecting frame, the side wall of the fixing plate is fixedly connected to a second hydraulic cylinder, a mounting block is fixedly connected to the piston rod of the second hydraulic cylinder, a threaded rod is threadedly connected to the mounting block, the rear end of the threaded rod is rotatably connected to a limiting block, and the front end of the threaded rod is fixedly connected to a knob.
通过上述技术方案，启动第二液压缸，第二液压缸的活塞杆带动安装块移动，向一侧延伸，随后扭动旋钮，旋钮带动螺纹杆在安装块中心转动，进而使得限位块移动至管件处，与管件外壁紧密贴合，接着转动旋钮，直至无法转动，即可实现对管件折弯处的固定。Through the above technical solution, the second hydraulic cylinder is started, and the piston rod of the second hydraulic cylinder drives the mounting block to move and extend to one side. Then the knob is twisted, and the knob drives the threaded rod to rotate in the center of the mounting block, so that the limit block moves to the pipe fitting and fits tightly with the outer wall of the pipe fitting. Then the knob is turned until it cannot be turned, so that the bend of the pipe fitting can be fixed.
本实用新型的有益效果如下：The beneficial effects of the utility model are as follows:
1.本实用新型通过设置的限位组件与固定组件，使得能够通过限位组件对管件进行限位，使其无法离开固定架与折弯辊中心，固定组件使其在连接架中心被固定，使其能够随折弯辊进行同步转动，进而实现了一定角度的折弯，针对不同尺寸大小的管件能够实现固定；1. The utility model sets a limiting component and a fixing component, so that the pipe fitting can be limited by the limiting component, so that it cannot leave the fixing frame and the center of the bending roller. The fixing component fixes it in the center of the connecting frame, so that it can rotate synchronously with the bending roller, thereby achieving a certain angle of bending, and can fix pipe fittings of different sizes;
2.本实用新型通过设置的驱动组件，使得能够通过第一液压缸带动齿条移动，进而使齿条带动齿轮转动，实现了转动轴的旋转，带动折弯辊转动，动能损失较小，第一液压缸驱动的稳定性较高，保证了折弯效果。2. The utility model sets up a driving component, so that the rack can be driven to move through the first hydraulic cylinder, and then the rack drives the gear to rotate, thereby realizing the rotation of the rotating shaft and driving the bending roller to rotate. The kinetic energy loss is small, the first hydraulic cylinder drive has high stability, and the bending effect is guaranteed.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型的第一视角外观图；FIG1 is an appearance diagram of the present invention from a first viewing angle;
图2为本实用新型的第二视角外观图；FIG2 is an appearance diagram of the utility model from a second viewing angle;
图3为本实用新型的第三视角外观图；FIG3 is an appearance diagram of the utility model from a third viewing angle;
图4为本实用新型的侧视图。FIG. 4 is a side view of the utility model.
图中：1、底座；2、支撑架；3、加工台；4、转动轴；5、折弯辊；6、连接架；7、固定架；8、驱动组件；801、第一液压缸；802、限位架；803、齿条；804、齿轮；9、限位组件；901、挡板；902、安装板；903、弹簧；10、固定组件；1001、固定板；1002、第二液压缸；1003、安装块；1004、螺纹杆；1005、限位块；1006、旋钮。In the figure: 1. base; 2. support frame; 3. processing table; 4. rotating shaft; 5. bending roller; 6. connecting frame; 7. fixed frame; 8. driving assembly; 801. first hydraulic cylinder; 802. limit frame; 803. rack; 804. gear; 9. limit assembly; 901. baffle; 902. mounting plate; 903. spring; 10. fixing assembly; 1001. fixing plate; 1002. second hydraulic cylinder; 1003. mounting block; 1004. threaded rod; 1005. limit block; 1006. knob.
具体实施方式DETAILED DESCRIPTION
下面结合附图对本实用新型的较佳实施例进行详细阐述，以使本实用新型的优点和特征能更易于被本领域技术人员理解，从而对本实用新型的保护范围做出更为清楚明确的界定。The preferred embodiments of the present invention are described in detail below in conjunction with the accompanying drawings so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making a clearer and more definite definition of the protection scope of the present invention.
请参阅图1、图2、图3和图4，一种五金件加工用折弯装置，包括底座1，底座1顶部固定连接有支撑架2，支撑架2顶部固定连接有加工台3，加工台3上转动连接有转动轴4，加工台3上开设有与转动轴4相对应的轴孔，转动轴4贯穿轴孔中心；使得转动轴4能够在加工台3上转动，进而随驱动组件8而同步转动；转动轴4外壁固定连接有折弯辊5；折弯辊5外壁固定连接有连接架6，加工台3顶部固定连接有与折弯辊5相对应的固定架7，底座1顶部设置有驱动组件8，固定架7上设置有限位组件9，连接架6上设置有固定组件10；Please refer to Figures 1, 2, 3 and 4. A bending device for hardware processing includes a base 1, a support frame 2 is fixedly connected to the top of the base 1, a processing table 3 is fixedly connected to the top of the support frame 2, a rotating shaft 4 is rotatably connected to the processing table 3, an axial hole corresponding to the rotating shaft 4 is opened on the processing table 3, and the rotating shaft 4 passes through the center of the axial hole; so that the rotating shaft 4 can rotate on the processing table 3 and then rotate synchronously with the driving component 8; a bending roller 5 is fixedly connected to the outer wall of the rotating shaft 4; a connecting frame 6 is fixedly connected to the outer wall of the bending roller 5, a fixing frame 7 corresponding to the bending roller 5 is fixedly connected to the top of the processing table 3, a driving component 8 is arranged on the top of the base 1, a limiting component 9 is arranged on the fixing frame 7, and a fixing component 10 is arranged on the connecting frame 6;
如图3所示，驱动组件8包括固定连接于底座1顶部的第一液压缸801，底座1顶部固定连接有两个限位架802，第一液压缸801的活塞杆上固定连接有位于两个限位架802中心的齿条803，齿条803与两个限位架802相贴合；使得限位架802能够对齿条803的行程起到限位作用，使其滑动的更稳定，保证了折弯操作的正常进行；转动轴4外壁固定连接有与齿条803相啮合的齿轮804；启动第一液压缸801，第一液压缸801的活塞杆带动齿条803移动，齿条803在移动时带动齿轮804转动，转动轴4随之转动，带动折弯辊5转动，带动管件进行折弯操作；As shown in FIG3 , the driving assembly 8 includes a first hydraulic cylinder 801 fixedly connected to the top of the base 1, and two limit frames 802 are fixedly connected to the top of the base 1. A rack 803 located at the center of the two limit frames 802 is fixedly connected to the piston rod of the first hydraulic cylinder 801, and the rack 803 is fitted with the two limit frames 802; so that the limit frame 802 can limit the stroke of the rack 803, making its sliding more stable, thereby ensuring the normal bending operation; a gear 804 meshing with the rack 803 is fixedly connected to the outer wall of the rotating shaft 4; start the first hydraulic cylinder 801, and the piston rod of the first hydraulic cylinder 801 drives the rack 803 to move, and the rack 803 drives the gear 804 to rotate when moving, and the rotating shaft 4 rotates accordingly, driving the bending roller 5 to rotate, and driving the pipe fitting to perform a bending operation;
如图3所示，限位组件9包括滑动连接于固定架7顶部的挡板901，固定架7顶部开设有安装孔，挡板901贯穿安装孔中心；使得挡板901能够在固定架7中心滑动，进而实现了对管件的限位，并且方便取下管件；挡板901顶部固定连接有安装板902，安装板902与固定架7之间固定连接有两个弹簧903；拉起安装板902，弹簧903被拉伸，接着将管件放置于固定架7与折弯辊5中心，随后松开安装板902，由于受到了弹簧903的回弹力，安装板902复位，带动挡板901移动，使其进入固定架7中心，防止管件滚出；As shown in FIG3 , the limiting assembly 9 includes a baffle 901 slidably connected to the top of the fixing frame 7, a mounting hole is provided on the top of the fixing frame 7, and the baffle 901 passes through the center of the mounting hole; the baffle 901 can slide in the center of the fixing frame 7, thereby limiting the position of the pipe fitting and facilitating the removal of the pipe fitting; a mounting plate 902 is fixedly connected to the top of the baffle 901, and two springs 903 are fixedly connected between the mounting plate 902 and the fixing frame 7; the mounting plate 902 is pulled up, the spring 903 is stretched, and then the pipe fitting is placed in the center of the fixing frame 7 and the bending roller 5, and then the mounting plate 902 is released. Due to the rebound force of the spring 903, the mounting plate 902 is reset, driving the baffle 901 to move, so that it enters the center of the fixing frame 7 to prevent the pipe fitting from rolling out;
如图2、图3和图4所示，固定组件10包括固定连接于连接架6一侧的固定板1001，固定板1001侧壁固定连接有第二液压缸1002，第二液压缸1002的活塞杆上固定连接有安装块1003，安装块1003上螺纹连接有螺纹杆1004，螺纹杆1004的后端转动连接有限位块1005，螺纹杆1004的前端固定连接有旋钮1006；启动第二液压缸1002，第二液压缸1002的活塞杆带动安装块1003移动，向一侧延伸，随后扭动旋钮1006，旋钮1006带动螺纹杆1004在安装块1003中心转动，进而使得限位块1005移动至管件处，与管件外壁紧密贴合，接着转动旋钮1006，直至无法转动，即可实现对管件折弯处的固定。As shown in Figures 2, 3 and 4, the fixing assembly 10 includes a fixing plate 1001 fixedly connected to one side of the connecting frame 6, a second hydraulic cylinder 1002 is fixedly connected to the side wall of the fixing plate 1001, a mounting block 1003 is fixedly connected to the piston rod of the second hydraulic cylinder 1002, a threaded rod 1004 is threadedly connected to the mounting block 1003, the rear end of the threaded rod 1004 is rotatably connected to a limiting block 1005, and the front end of the threaded rod 1004 is fixedly connected to a knob 1006; start the second hydraulic cylinder 1002, the piston rod of the second hydraulic cylinder 1002 drives the mounting block 1003 to move and extend to one side, then twist the knob 1006, the knob 1006 drives the threaded rod 1004 to rotate at the center of the mounting block 1003, thereby making the limiting block 1005 move to the pipe fitting and fit tightly with the outer wall of the pipe fitting, and then rotate the knob 1006 until it cannot rotate, so as to achieve the fixation of the bending part of the pipe fitting.
本实用新型在使用时，首先拉起安装板902，弹簧903被拉伸，接着将管件放置于固定架7与折弯辊5中心，随后松开安装板902，由于受到了弹簧903的回弹力，安装板902复位，带动挡板901移动，使其进入固定架7中心，防止管件滚出，接着启动第二液压缸1002，第二液压缸1002的活塞杆带动安装块1003移动，向一侧延伸，随后扭动旋钮1006，旋钮1006带动螺纹杆1004在安装块1003中心转动，进而使得限位块1005移动至管件处，与管件外壁紧密贴合，接着转动旋钮1006，直至无法转动，启动第一液压缸801，第一液压缸801的活塞杆带动齿条803移动，齿条803在移动时带动齿轮804转动，转动轴4随之转动，带动折弯辊5转动，带动管件进行折弯操作，随后解除限位组件9与固定组件10的固定效果，取下管件即可。When the utility model is in use, first pull up the mounting plate 902, the spring 903 is stretched, then place the pipe fitting at the center of the fixing frame 7 and the bending roller 5, then release the mounting plate 902, due to the rebound force of the spring 903, the mounting plate 902 is reset, driving the baffle plate 901 to move, so that it enters the center of the fixing frame 7 to prevent the pipe fitting from rolling out, then start the second hydraulic cylinder 1002, the piston rod of the second hydraulic cylinder 1002 drives the mounting block 1003 to move and extend to one side, then twist the knob 1006, the knob 1006 with The movable threaded rod 1004 rotates at the center of the mounting block 1003, so that the limit block 1005 moves to the pipe fitting and fits tightly with the outer wall of the pipe fitting. Then, the knob 1006 is rotated until it cannot rotate anymore, and the first hydraulic cylinder 801 is started. The piston rod of the first hydraulic cylinder 801 drives the rack 803 to move. When the rack 803 moves, the gear 804 is driven to rotate, and the rotating shaft 4 rotates accordingly, driving the bending roller 5 to rotate, driving the pipe fitting to perform a bending operation, and then the fixing effect of the limit assembly 9 and the fixing assembly 10 is released, and the pipe fitting can be removed.
以上所述仅为本实用新型的实施例，并非因此限制本实用新型的专利范围，凡是利用本实用新型说明书及附图内容所作的等效结构或等效流程变换，或直接或间接运用在其他相关的技术领域，均同理包括在本实用新型的专利保护范围内。The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
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| CN118905001A (en) * | 2024-10-11 | 2024-11-08 | 大连万华汽配有限公司 | Automobile exhaust pipe bending device |
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| CN118905001A (en) * | 2024-10-11 | 2024-11-08 | 大连万华汽配有限公司 | Automobile exhaust pipe bending device |
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