CN221656573U - Solvent-free polyurethane adhesive processing reaction kettle capable of self-cleaning - Google Patents
Solvent-free polyurethane adhesive processing reaction kettle capable of self-cleaning Download PDFInfo
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- CN221656573U CN221656573U CN202323461669.4U CN202323461669U CN221656573U CN 221656573 U CN221656573 U CN 221656573U CN 202323461669 U CN202323461669 U CN 202323461669U CN 221656573 U CN221656573 U CN 221656573U
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- 238000004140 cleaning Methods 0.000 title claims abstract description 36
- 239000012940 solvent-free polyurethane adhesive Substances 0.000 title abstract description 6
- 238000006243 chemical reaction Methods 0.000 title abstract description 3
- 238000003756 stirring Methods 0.000 claims abstract description 59
- 238000011010 flushing procedure Methods 0.000 claims abstract description 26
- 229920002635 polyurethane Polymers 0.000 claims description 19
- 239000004814 polyurethane Substances 0.000 claims description 19
- 230000005540 biological transmission Effects 0.000 claims description 8
- 239000000463 material Substances 0.000 abstract description 16
- 238000000034 method Methods 0.000 abstract description 2
- 230000000149 penetrating effect Effects 0.000 abstract 6
- 238000007790 scraping Methods 0.000 abstract 3
- 238000007599 discharging Methods 0.000 abstract 1
- 239000002904 solvent Substances 0.000 description 11
- 230000009286 beneficial effect Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 239000007921 spray Substances 0.000 description 3
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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- Mixers Of The Rotary Stirring Type (AREA)
- Accessories For Mixers (AREA)
Abstract
Description
技术领域Technical Field
本实用新型涉及无溶剂聚氨胶加工技术领域,尤其涉及一种可自清洁的无溶剂聚氨胶加工反应釜。The utility model relates to the technical field of solvent-free polyurethane processing, in particular to a self-cleaning solvent-free polyurethane processing reaction kettle.
背景技术Background Art
无溶剂型聚氨酯胶粘剂是一种由聚氨酯聚合物和无溶剂添加剂混合而成的一种粘胶,它具有极佳的粘接强度和耐污特性。它可以在低温下熔化,可以最大程度地满足用户的粘接需求,成为材料技术、家居装饰、电子产品、汽车制造等领域的最理想选择。无溶剂聚氨胶通常在反应釜中进行加工。Solvent-free polyurethane adhesive is a kind of adhesive made of polyurethane polymer and solvent-free additives. It has excellent bonding strength and stain resistance. It can melt at low temperature and can meet the bonding needs of users to the greatest extent. It is the best choice in the fields of material technology, home decoration, electronic products, automobile manufacturing, etc. Solvent-free polyurethane adhesive is usually processed in a reactor.
目前,在通过反应釜对无溶剂聚氨胶进行加工时,釜体内壁上会粘附胶液,由于现有的反应釜普遍不具备自清洁能力,或者自清洁能力欠佳,通常通过人工进行清洗,人工打开反应釜盖门或是从反应釜的进料口对反应釜内壁进行冲洗,但这样的清洁方式,需要人工不断的对反应釜内多方位进行冲洗,操作相对繁琐,且清洁效率较低,为此我们设计了一种可自清洁的无溶剂聚氨胶加工反应釜来解决以上问题。At present, when solvent-free polyurethane adhesive is processed by a reactor, adhesive liquid will adhere to the inner wall of the reactor. Since the existing reactors generally do not have self-cleaning ability or have poor self-cleaning ability, they are usually cleaned manually by manually opening the reactor cover door or flushing the inner wall of the reactor from the feed port of the reactor. However, this cleaning method requires manual continuous flushing of the reactor in multiple directions, which is relatively cumbersome and has low cleaning efficiency. For this reason, we have designed a self-cleaning solvent-free polyurethane adhesive processing reactor to solve the above problems.
实用新型内容Utility Model Content
本实用新型的目的是为了解决现有技术中存在的现有反应釜清洁操作相对繁琐,且清洁效率较低问题,而提出的一种可自清洁的无溶剂聚氨胶加工反应釜,其加工过程中,能够使物料混合均匀,同时,刮板跟随搅拌杆转动,能够对釜体的内壁进行清洁,减少物料粘附在釜体的内壁上,并且加工完成对釜体内部进行清洁时,冲洗组件、搅拌组件以及刮板能够共同作用,使釜体的内壁充分清洁。The purpose of the utility model is to solve the problems in the prior art that the cleaning operation of the existing reactor is relatively cumbersome and the cleaning efficiency is low, and a self-cleaning solvent-free polyurethane processing reactor is proposed. During the processing, the materials can be mixed evenly. At the same time, the scraper rotates with the stirring rod to clean the inner wall of the reactor body and reduce the adhesion of the materials on the inner wall of the reactor body. When the processing is completed and the inside of the reactor body is cleaned, the flushing component, the stirring component and the scraper can work together to fully clean the inner wall of the reactor body.
为了实现上述目的,本实用新型采用了如下技术方案:In order to achieve the above purpose, the utility model adopts the following technical solutions:
一种可自清洁的无溶剂聚氨胶加工反应釜,包括釜体,所述釜体的底部贯穿安装有出料管,所述釜体的上端安装有环形盖板,所述环形盖板上贯穿安装有进料管,所述环形盖板内转动连接有与其相适配的圆形盖板,所述圆形盖板上贯穿安装有冲洗组件,所述圆形盖板上贯穿安装有搅拌组件,所述搅拌组件的侧壁安装有与釜体的内侧壁相抵的刮板,所述环形盖板上安装有驱动搅拌组件转动的驱动组件。A self-cleaning solvent-free polyurethane processing reactor comprises a reactor body, a discharge pipe is installed through the bottom of the reactor body, an annular cover plate is installed on the upper end of the reactor body, a feed pipe is installed through the annular cover plate, a circular cover plate adapted thereto is rotatably connected inside the annular cover plate, a flushing assembly is installed through the circular cover plate, a stirring assembly is installed through the circular cover plate, a scraper abutting against the inner side wall of the reactor body is installed on the side wall of the stirring assembly, and a driving assembly for driving the stirring assembly to rotate is installed on the annular cover plate.
优选地,所述釜体的侧壁及环形盖板的侧壁均等间距固定连接有多个安装块,上下相对的两个所述安装块之间通过螺栓连接。Preferably, a plurality of mounting blocks are fixedly connected to the side wall of the kettle body and the side wall of the annular cover plate at equal intervals, and two mounting blocks facing each other up and down are connected by bolts.
优选地,所述环形盖板的内侧壁开设有环形滑槽,所述圆形盖板的侧壁等间距固定连接有多个延伸至环形滑槽内并与其滑动连接的连接滑块。Preferably, an annular sliding groove is formed on the inner side wall of the annular cover plate, and a plurality of connecting sliding blocks extending into the annular sliding groove and slidably connected thereto are fixedly connected to the side wall of the circular cover plate at equal intervals.
优选地,所述冲洗组件包括贯穿安装在圆形盖板上并延伸至釜体内的冲洗管,所述冲洗管位于圆形盖板上方的一端安装有与其转动连接的螺纹接头。Preferably, the flushing assembly comprises a flushing pipe which is installed through the circular cover plate and extends into the kettle body, and a threaded joint which is rotatably connected to the circular cover plate is installed at one end of the flushing pipe which is located above the circular cover plate.
优选地,所述搅拌组件包括贯穿转动连接在圆形盖板上的搅拌杆,所述搅拌杆的侧壁等间距固定连接有多个搅拌叶,所述刮板固定连接在搅拌杆的侧壁。Preferably, the stirring assembly comprises a stirring rod rotatably connected to the circular cover plate, a plurality of stirring blades are fixedly connected to the side wall of the stirring rod at equal intervals, and the scraper is fixedly connected to the side wall of the stirring rod.
优选地,所述驱动组件包括安装在环形盖板上端的驱动电机,所述驱动电机的输出轴与搅拌杆之间绕设有传动带。Preferably, the driving assembly comprises a driving motor mounted on the upper end of the annular cover plate, and a transmission belt is wound between the output shaft of the driving motor and the stirring rod.
本实用新型与现有技术相比,其有益效果为:Compared with the prior art, the utility model has the following beneficial effects:
1、本可自清洁的无溶剂聚氨胶加工反应釜,加工过程中,搅拌杆带动搅拌叶转动过程中,能够对物料进行搅动,使其混合均匀,有利于加工工作的进行,同时,刮板跟随搅拌杆转动,能够对釜体的内壁进行清洁,减少物料粘附在釜体的内壁上。1. This self-cleaning solvent-free polyurethane processing reactor can, during the processing, stir the materials by driving the stirring blades to rotate, so that the materials are evenly mixed, which is beneficial to the processing work. At the same time, the scraper rotates with the stirring rod, which can clean the inner wall of the reactor and reduce the adhesion of materials on the inner wall of the reactor.
2、本可自清洁的无溶剂聚氨胶加工反应釜,对釜体进行清洗时,将清洁溶剂通过冲洗管加入釜体内,圆形盖板转动使得冲洗管均匀将清洁溶剂喷洒在釜体内壁上对釜体内壁进行清洁,搅拌杆及搅拌叶转动对清洁溶剂进行搅动,使清洁溶剂进一步与釜体的内壁接触进行清洁,刮板跟随搅拌杆转动对釜体的内壁进行清理,使釜体的内壁充分清洁。2. The self-cleaning solvent-free polyurethane processing reactor is used to clean the reactor body. The cleaning solvent is added into the reactor body through the flushing pipe. The circular cover plate rotates to allow the flushing pipe to evenly spray the cleaning solvent on the inner wall of the reactor body to clean the inner wall of the reactor body. The stirring rod and the stirring blade rotate to stir the cleaning solvent so that the cleaning solvent further contacts the inner wall of the reactor body for cleaning. The scraper follows the rotation of the stirring rod to clean the inner wall of the reactor body, so that the inner wall of the reactor body is fully cleaned.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型提出的一种可自清洁的无溶剂聚氨胶加工反应釜的外部结构示意图;FIG1 is a schematic diagram of the external structure of a self-cleaning solvent-free polyurethane processing reactor proposed by the utility model;
图2为本实用新型提出的一种可自清洁的无溶剂聚氨胶加工反应釜的俯视结构示意图;FIG2 is a schematic diagram of a top view of a self-cleaning solvent-free polyurethane processing reactor proposed by the present invention;
图3为图2中A-A处剖视结构示意图。Fig. 3 is a schematic diagram of the cross-sectional structure at A-A in Fig. 2.
图中:1、釜体;2、环形盖板;3、圆形盖板;4、搅拌杆;5、搅拌叶;6、驱动电机;7、传动带;8、刮板;9、进料管;10、冲洗管;11、螺纹接头;12、出料管。In the figure: 1. kettle body; 2. annular cover plate; 3. circular cover plate; 4. stirring rod; 5. stirring blade; 6. driving motor; 7. transmission belt; 8. scraper; 9. feed pipe; 10. flushing pipe; 11. threaded joint; 12. discharge pipe.
具体实施方式DETAILED DESCRIPTION
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
参照图1-图3,一种可自清洁的无溶剂聚氨胶加工反应釜,包括釜体1,釜体1的底部贯穿安装有出料管12,出料管12上安装有出料控制阀,通过出料管12能够将釜体1内加工完成的物料排出,釜体1的上端安装有环形盖板2,釜体1的侧壁及环形盖板2的侧壁均等间距固定连接有多个安装块,上下相对的两个安装块之间通过螺栓连接,通过螺栓与多个安装块配合,能够将环形盖板2安装在釜体1上,便于对其进行拆装;Referring to Fig. 1 to Fig. 3, a self-cleaning solvent-free polyurethane processing reactor comprises a reactor body 1, a discharge pipe 12 is installed through the bottom of the reactor body 1, a discharge control valve is installed on the discharge pipe 12, and the processed materials in the reactor body 1 can be discharged through the discharge pipe 12, an annular cover plate 2 is installed on the upper end of the reactor body 1, and a plurality of mounting blocks are fixedly connected to the side wall of the reactor body 1 and the side wall of the annular cover plate 2 at equal intervals, and two mounting blocks opposite to each other are connected by bolts, and the annular cover plate 2 can be installed on the reactor body 1 by the bolts cooperating with the plurality of mounting blocks, so as to facilitate its disassembly and assembly;
环形盖板2上贯穿安装有进料管9,进料管9上安装有进料控制阀,通过进料管9能够将物料添加至釜体1内,环形盖板2内转动连接有与其相适配的圆形盖板3,环形盖板2的内侧壁开设有环形滑槽,圆形盖板3的侧壁等间距固定连接有多个延伸至环形滑槽内并与其滑动连接的连接滑块,连接滑块在环形滑槽内滑动能够对圆形盖板3起到支撑作用,且能够使圆形盖板3在环形盖板2内稳定转动;A feed pipe 9 is installed through the annular cover plate 2, and a feed control valve is installed on the feed pipe 9. Materials can be added into the kettle body 1 through the feed pipe 9. A circular cover plate 3 adapted thereto is rotatably connected in the annular cover plate 2. An annular chute is provided on the inner side wall of the annular cover plate 2. A plurality of connecting slide blocks extending into the annular chute and slidably connected thereto are fixedly connected at equal intervals to the side wall of the circular cover plate 3. The connecting slide blocks slide in the annular chute to support the circular cover plate 3 and enable the circular cover plate 3 to stably rotate in the annular cover plate 2.
圆形盖板3上贯穿安装有冲洗组件,冲洗组件包括贯穿安装在圆形盖板3上并延伸至釜体1内的冲洗管10,冲洗管10与釜体1的内侧壁相对,能够在加工完成后将清洁溶剂喷洒在釜体1内壁上对釜体1内壁进行清洁,冲洗管10位于圆形盖板3上方的一端安装有与其转动连接的螺纹接头11,螺纹接头11的设置有利于将清洁溶剂的进液管与冲洗管10进行连接;A flushing assembly is installed through the circular cover plate 3, and the flushing assembly includes a flushing pipe 10 installed through the circular cover plate 3 and extending into the kettle body 1. The flushing pipe 10 is opposite to the inner wall of the kettle body 1, and can spray the cleaning solvent on the inner wall of the kettle body 1 to clean the inner wall of the kettle body 1 after the processing is completed. A threaded joint 11 rotatably connected to the flushing pipe 10 is installed at one end of the flushing pipe 10 located above the circular cover plate 3. The setting of the threaded joint 11 is conducive to connecting the liquid inlet pipe of the cleaning solvent with the flushing pipe 10;
圆形盖板3上贯穿安装有搅拌组件,搅拌组件的侧壁安装有与釜体1的内侧壁相抵的刮板8,搅拌组件包括贯穿转动连接在圆形盖板3上的搅拌杆4,搅拌杆4的侧壁等间距固定连接有多个搅拌叶5,搅拌杆4设置在圆形盖板3的圆心处,使得圆形盖板3能够跟随搅拌杆4一起转动,搅拌杆4及搅拌叶5转动能够对釜体1内的物料进行搅动,有利于加工工作的进行,刮板8固定连接在搅拌杆4的侧壁,使得刮板8能够跟随搅拌杆4一起转动对釜体1内壁上粘附的物料进行清理;A stirring assembly is installed through the circular cover plate 3, and a scraper 8 is installed on the side wall of the stirring assembly to abut against the inner wall of the kettle body 1. The stirring assembly includes a stirring rod 4 that is rotatably connected to the circular cover plate 3, and a plurality of stirring blades 5 are fixedly connected to the side wall of the stirring rod 4 at equal intervals. The stirring rod 4 is arranged at the center of the circular cover plate 3, so that the circular cover plate 3 can rotate with the stirring rod 4. The rotation of the stirring rod 4 and the stirring blades 5 can stir the material in the kettle body 1, which is beneficial to the processing work. The scraper 8 is fixedly connected to the side wall of the stirring rod 4, so that the scraper 8 can rotate with the stirring rod 4 to clean the material adhered to the inner wall of the kettle body 1;
环形盖板2上安装有驱动搅拌组件转动的驱动组件,驱动组件包括安装在环形盖板2上端的驱动电机6,驱动电机6的输出轴与搅拌杆4之间绕设有传动带7,驱动电机6的输出轴及搅拌杆4的侧壁均套设有与其相适配的传动辊,传动带7绕设在两个传动辊之间,使得搅拌杆4能够与驱动电机6同步转动。A driving assembly for driving the stirring assembly to rotate is installed on the annular cover plate 2, and the driving assembly includes a driving motor 6 installed on the upper end of the annular cover plate 2, and a transmission belt 7 is wound between the output shaft of the driving motor 6 and the stirring rod 4. The output shaft of the driving motor 6 and the side wall of the stirring rod 4 are both provided with transmission rollers adapted thereto, and the transmission belt 7 is wound between the two transmission rollers, so that the stirring rod 4 can rotate synchronously with the driving motor 6.
本实用新型可通过以下操作方式阐述其功能原理:The functional principle of the utility model can be explained through the following operation modes:
本实用新型中,本可自清洁的无溶剂聚氨胶加工反应釜,当需要对无溶剂聚氨胶进行加工时,将物料通过进料管9加入釜体1内,启动驱动电机6,在传动带7的连接作用下,搅拌杆4带动圆形盖板3转动,搅拌杆4带动搅拌叶5转动过程中,能够对物料进行搅动,使其混合均匀,有利于加工工作的进行,同时,刮板8跟随搅拌杆4转动,能够对釜体1的内壁进行清洁,减少物料粘附在釜体1的内壁上,加工完成后的无溶剂聚氨胶物料能够通过出料管12排出;In the utility model, the self-cleaning solvent-free polyurethane processing reactor, when the solvent-free polyurethane needs to be processed, the material is added into the reactor body 1 through the feed pipe 9, and the drive motor 6 is started. Under the connection of the transmission belt 7, the stirring rod 4 drives the circular cover plate 3 to rotate. During the rotation of the stirring blade 5 driven by the stirring rod 4, the material can be stirred to make it mixed evenly, which is conducive to the processing work. At the same time, the scraper 8 rotates with the stirring rod 4, and the inner wall of the reactor body 1 can be cleaned to reduce the material from adhering to the inner wall of the reactor body 1. After the processing, the solvent-free polyurethane material can be discharged through the discharge pipe 12;
当对釜体1进行清洗时,将清洁溶剂的管道与螺纹接头11连接,将清洁溶剂通过冲洗管10加入釜体1内,使驱动电机6继续带动搅拌杆4及圆形盖板3转动,冲洗管10转动均匀将清洁溶剂喷洒在釜体1内壁上对釜体1内壁进行清洁,搅拌杆4带动搅拌叶5转动对清洁溶剂进行搅动,使清洁溶剂进一步与釜体1的内壁接触对其进行清洁,刮板8跟随搅拌杆4转动对釜体1的内壁进行清理,对釜体1的内壁进行充分清洁。When cleaning the kettle body 1, the pipeline of the cleaning solvent is connected to the threaded joint 11, and the cleaning solvent is added into the kettle body 1 through the flushing pipe 10, so that the driving motor 6 continues to drive the stirring rod 4 and the circular cover plate 3 to rotate, and the flushing pipe 10 rotates evenly to spray the cleaning solvent on the inner wall of the kettle body 1 to clean the inner wall of the kettle body 1, and the stirring rod 4 drives the stirring blade 5 to rotate to stir the cleaning solvent, so that the cleaning solvent further contacts the inner wall of the kettle body 1 to clean it, and the scraper 8 follows the stirring rod 4 to rotate to clean the inner wall of the kettle body 1, and the inner wall of the kettle body 1 is fully cleaned.
以上所述,仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,根据本实用新型的技术方案及其实用新型构思加以等同替换或改变,都应涵盖在本实用新型的保护范围之内。The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent substitutions or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims (6)
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| CN202323461669.4U CN221656573U (en) | 2023-12-19 | 2023-12-19 | Solvent-free polyurethane adhesive processing reaction kettle capable of self-cleaning |
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