CN221656024U - A pipe filter - Google Patents
A pipe filter Download PDFInfo
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- CN221656024U CN221656024U CN202420143121.0U CN202420143121U CN221656024U CN 221656024 U CN221656024 U CN 221656024U CN 202420143121 U CN202420143121 U CN 202420143121U CN 221656024 U CN221656024 U CN 221656024U
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- valve body
- sealing cover
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- filter screen
- pipe
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- 238000007789 sealing Methods 0.000 claims abstract description 25
- 239000007788 liquid Substances 0.000 claims abstract description 21
- 239000010865 sewage Substances 0.000 claims description 13
- 230000007704 transition Effects 0.000 claims description 12
- 230000002093 peripheral effect Effects 0.000 claims 3
- 238000009434 installation Methods 0.000 claims 2
- 238000001914 filtration Methods 0.000 abstract description 5
- 230000000694 effects Effects 0.000 abstract description 4
- 238000005266 casting Methods 0.000 abstract 1
- 238000004519 manufacturing process Methods 0.000 abstract 1
- 239000012535 impurity Substances 0.000 description 16
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 13
- 238000004140 cleaning Methods 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 208000031872 Body Remains Diseases 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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- Filtration Of Liquid (AREA)
Abstract
Description
技术领域Technical Field
本实用新型涉及过滤器技术领域,具体涉及一种管道过滤器。The utility model relates to the technical field of filters, in particular to a pipeline filter.
背景技术Background Art
Y型过滤器是输送介质的管道系统不可缺少的一种过滤装置,Y型过滤器通常安装在减压阀、泄压阀、定水位阀、供暖立管或其它设备的进口端,用来清除介质中的杂质,以保护阀门及设备的正常使用,Y型过滤器一般包括Y形的阀体、柱形的滤网、垫片和用于密封的封盖,具有阻力小,排污方便的特点。Y-type filter is an indispensable filtering device for the pipeline system of conveying medium. Y-type filter is usually installed at the inlet end of pressure reducing valve, pressure relief valve, water level valve, heating riser or other equipment to remove impurities in the medium to protect the normal use of valves and equipment. Y-type filter generally includes Y-shaped valve body, cylindrical filter screen, gasket and sealing cover for sealing. It has the characteristics of small resistance and convenient sewage discharge.
然而由于阀体需采用Y形结构设计,为了确保过滤性能,只能将Y型过滤器水平安装在介质出入口,如果垂直安装,可能会导致水中的杂质无法正确地聚集在集污槽内,难以排出杂质,从而影响其过滤效果。However, since the valve body needs to adopt a Y-shaped structure design, in order to ensure the filtering performance, the Y-type filter can only be installed horizontally at the medium inlet and outlet. If it is installed vertically, impurities in the water may not be properly accumulated in the sewage collection tank, making it difficult to discharge the impurities, thus affecting its filtering effect.
在所述背景技术部分公开的上述信息仅用于加强对本公开的背景的理解,因此它可以包括不构成对本领域普通技术人员已知的现有技术的信息。The above information disclosed in this Background section is only for enhancement of understanding of the background of the present disclosure and therefore it may contain information that does not constitute the prior art that is already known to one of ordinary skill in the art.
实用新型内容Utility Model Content
本实用新型的目的是对现有的Y形过滤器进行改进设计,使其可以在任意朝向安装在介质的出入口,并且可以将杂质聚集起来,无需拆卸封盖的快速进行排污,以解决技术中的上述不足之处。The purpose of the utility model is to improve the design of the existing Y-shaped filter so that it can be installed at the inlet and outlet of the medium in any direction, and can gather impurities and quickly discharge sewage without removing the cover, so as to solve the above-mentioned deficiencies in the technology.
为了实现上述目的,本实用新型提供如下技术方案:一种管道过滤器,包括阀体、阀体内安装的滤网、阀体上可拆卸连接的封盖,以及封盖和阀体之间安装的垫片,阀体上具有进液端和出液端,所述阀体设置为直柱状,滤网沿阀体内液体的流向平行设置,滤网位于阀体内一端紧贴有与阀体内壁固定连接的挡环,挡环位于进液端和出液端之间,滤网端部与封盖侧面固定连接,滤网内部和阀体远离封盖一端的内部形成污物容纳腔室,阀体远离封盖的端部固定安装有阀门。In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: a pipeline filter, comprising a valve body, a filter screen installed in the valve body, a cover detachably connected to the valve body, and a gasket installed between the cover and the valve body, the valve body having a liquid inlet end and a liquid outlet end, the valve body being arranged in a straight columnar shape, the filter screen being arranged parallel to the flow direction of the liquid in the valve body, the filter screen being located at one end of the valve body and being tightly attached to a retaining ring fixedly connected to the inner wall of the valve body, the retaining ring being located between the liquid inlet end and the liquid outlet end, the end of the filter screen being fixedly connected to the side surface of the cover, the interior of the filter screen and the interior of the end of the valve body away from the cover forming a dirt holding chamber, and a valve being fixedly installed at the end of the valve body away from the cover.
优选的,所述阀体远离封盖的一端固定安装有排污管,阀门安装在排污管上。Preferably, a drain pipe is fixedly mounted on one end of the valve body away from the sealing cover, and the valve is mounted on the drain pipe.
优选的,所述滤网设置为空心圆柱状,滤网的内周面与挡环的内周面尺寸一致。Preferably, the filter screen is configured as a hollow cylinder, and the inner circumference of the filter screen is consistent in size with the inner circumference of the retaining ring.
优选的,所述封盖设置为圆盘状,所述阀体与封盖相邻的一端具有与封盖形状匹配的连接盘,封盖和连接盘外设置有将二者夹紧在一起的夹紧装置。Preferably, the sealing cover is configured to be disc-shaped, and one end of the valve body adjacent to the sealing cover has a connecting disk matching the shape of the sealing cover, and a clamping device for clamping the sealing cover and the connecting disk together is provided outside the sealing cover and the connecting disk.
优选的,所述夹紧装置包括互相转动连接的左环和右环、左环和右环端部开设到的定位槽、左环端部的定位槽内转动连接的螺杆、螺杆端部螺旋传动的夹紧环,以及左环和右环内周面开设的夹紧槽,贴合的所述封盖和所述连接盘的形状与夹紧槽的形状尺寸相匹配。Preferably, the clamping device includes a left ring and a right ring rotatably connected to each other, positioning grooves opened at the ends of the left ring and the right ring, a screw rotatably connected in the positioning groove at the end of the left ring, a clamping ring spirally driven at the end of the screw, and a clamping groove opened on the inner circumference of the left ring and the right ring, and the shapes of the fitting cover and the connecting plate match the shape and size of the clamping groove.
优选的,所述螺杆的直径小于所述定位槽的宽度,所述夹紧环的直径大于夹紧槽的宽度。Preferably, the diameter of the screw is smaller than the width of the positioning groove, and the diameter of the clamping ring is larger than the width of the clamping groove.
优选的,所述封盖远离阀体的侧面开有倒角。Preferably, the side of the sealing cover away from the valve body is chamfered.
优选的,所述封盖和所述连接盘相对的一侧均开有定位环槽,垫片的横截面设置为十字形,且垫片插入定位环槽内。Preferably, a positioning ring groove is formed on one side of the sealing cover and the connecting plate opposite to each other, the cross section of the gasket is set to be a cross shape, and the gasket is inserted into the positioning ring groove.
优选的,所述排污管和阀体之间具有呈锥形的过渡管体,过渡管体直径小的一端与排污管固定连接;Preferably, a tapered transition pipe body is provided between the sewage pipe and the valve body, and an end of the transition pipe body with a smaller diameter is fixedly connected to the sewage pipe;
从进液端进入的水流可以冲刷阀体内的细小杂质经过过渡管体,然后进入排污管内,不会出现阀体端部与排污管端部的尺寸直接骤变,导致部分杂质卡在阀体靠近排污管的一端的内周面处未被冲刷掉,反而是逐渐过渡让细小杂质不会卡在阀体靠近排污管的一端的内周面处。The water flow entering from the liquid inlet end can flush the fine impurities in the valve body through the transition pipe body, and then enter the sewage pipe. There will be no sudden change in size between the end of the valve body and the end of the sewage pipe, which will cause some impurities to be stuck on the inner circumference of the valve body near the sewage pipe and not be flushed away. Instead, there is a gradual transition so that fine impurities will not be stuck on the inner circumference of the valve body near the sewage pipe.
在上述技术方案中,本实用新型提供的技术效果和优点:In the above technical solution, the technical effects and advantages provided by the utility model are:
1、本产品通过对现有Y形过滤器进行改进,改变滤网设置的位置和端部的结构,使得阀体在长度不变的情况下,缩小了阀体的宽度,增长滤网的长度,从而提高过滤效果;1. This product improves the existing Y-shaped filter by changing the position of the filter screen and the structure of the end, so that the width of the valve body is reduced while the length of the filter screen is increased while the length of the valve body remains unchanged, thereby improving the filtering effect;
2、本产品通过对阀体、滤网等零部件进行重新设计,使得本产品安装在介质出入口后,被滤网所过滤的细小污物会聚集在阀体、过渡管体、排污管和滤网所形成的污物容纳腔室内聚集,打开阀门即可快速排出杂质;2. This product has been redesigned through the valve body, filter screen and other parts. After this product is installed at the inlet and outlet of the medium, the fine dirt filtered by the filter screen will gather in the dirt holding chamber formed by the valve body, transition pipe body, sewage pipe and filter screen. The impurities can be quickly discharged by opening the valve;
3、本产品相对于现有产品的螺丝配合螺母来拆装封盖,利用夹紧装置可以快速的将封盖在阀体上进行拆装,可以快速的对滤网进行清洗,或取出较大污堵物。3. Compared with the existing products that use screws and nuts to disassemble and assemble the cover, this product can quickly disassemble and assemble the cover on the valve body using a clamping device, and can quickly clean the filter or remove larger dirt and blockages.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为了更清楚的说明本申请实施例或现有技术中的技术方案,下面将对实施例中所需要使用的附图作简单的介绍,显而易见的,下面描述中的附图仅仅是本实用新型中记载的一些实施例,对于本领域普通技术人员来讲,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present utility model. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.
图1为本实用新型的整体结构示意图;Figure 1 is a schematic diagram of the overall structure of the utility model;
图2为本实用新型的剖视图;Fig. 2 is a cross-sectional view of the utility model;
图3为本实用新型的拆分剖视图;FIG3 is a split cross-sectional view of the utility model;
图4为本实用新型的夹紧装置剖视图。FIG. 4 is a cross-sectional view of the clamping device of the present invention.
附图标记说明:Description of reference numerals:
1、阀体;2、滤网;3、封盖;4、垫片;5、进液端;6、出液端;7、挡环;8、排污管;9、阀门;10、连接盘;11、夹紧装置;1101、左环;1102、右环;1103、定位槽;1104、螺杆;1105、夹紧环;1106、夹紧槽;12、倒角;13、定位环槽;14、过渡管体。1. Valve body; 2. Filter screen; 3. Sealing cover; 4. Gasket; 5. Liquid inlet end; 6. Liquid outlet end; 7. Retaining ring; 8. Drain pipe; 9. Valve; 10. Connecting plate; 11. Clamping device; 1101. Left ring; 1102. Right ring; 1103. Positioning groove; 1104. Screw; 1105. Clamping ring; 1106. Clamping groove; 12. Chamfer; 13. Positioning ring groove; 14. Transition pipe body.
具体实施方式DETAILED DESCRIPTION
为了使本领域的技术人员更好地理解本申请中的技术方案,下面将对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本申请的一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。In order to enable those skilled in the art to better understand the technical solutions in this application, the technical solutions in the embodiments of this application are clearly and completely described below. Obviously, the described embodiments are only part of the embodiments of this application, not all of them. Based on the embodiments in this application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.
为了更好的理解上述技术方案,下面将结合说明书附图以及具体的实施方式对上述技术方案进行详细的说明。In order to better understand the above technical solution, the above technical solution will be described in detail below in conjunction with the accompanying drawings and specific implementation methods.
实施例:Example:
如图1-4所示,包括直柱形的阀体1,阀体1内安装的空心圆柱状的滤网2,阀体1上可拆卸连接的圆盘状的封盖3,阀体1靠近封盖3的一端向外凸起形成连接盘10,封盖3和阀体1之间夹紧有横截面为十字形的垫片4,在连接盘10和封盖3相对的一侧均开具与垫片4配合的定位环槽13,滤网2端部与封盖3侧面焊接,阀体1上具有进液端5和出液端6,滤网2沿阀体1内液体的流向平行设置,滤网2位于阀体1内一端紧贴有与阀体1内壁固定连接的挡环7,挡环7位于进液端5和出液端6之间,在阀体1远离封盖3的一端固定安装有过渡管体14,过渡管体14端部固定安装有排污管8,排污管8上固定安装有阀门9,连接盘10和封盖3外设置有互相转动连接的左环1101和右环1102,左环1101和右环1102端部开设到的定位槽1103,左环1101端部的定位槽1103内转动连接的螺杆1104,螺杆1104端部螺旋传动的夹紧环1105,左环1101和右环1102内周面开设的夹紧槽1106。As shown in Fig. 1-4, it comprises a straight cylindrical valve body 1, a hollow cylindrical filter screen 2 installed in the valve body 1, a disc-shaped cover 3 detachably connected to the valve body 1, one end of the valve body 1 close to the cover 3 protrudes outward to form a connecting plate 10, a gasket 4 with a cross-shaped cross section is clamped between the cover 3 and the valve body 1, and a positioning ring groove 13 cooperating with the gasket 4 is formed on the opposite side of the connecting plate 10 and the cover 3. The end of the filter screen 2 is welded to the side of the cover 3, and the valve body 1 is provided with a liquid inlet end 5 and a liquid outlet end 6. The filter screen 2 is arranged parallel to the flow direction of the liquid in the valve body 1, and one end of the filter screen 2 located in the valve body 1 is tightly attached to a retaining ring 7 fixedly connected to the inner wall of the valve body 1. The ring 7 is located between the liquid inlet end 5 and the liquid outlet end 6, a transition pipe body 14 is fixedly installed at the end of the valve body 1 away from the cover 3, a drain pipe 8 is fixedly installed at the end of the transition pipe body 14, a valve 9 is fixedly installed on the drain pipe 8, a left ring 1101 and a right ring 1102 that are rotatably connected to each other are arranged outside the connecting plate 10 and the cover 3, a positioning groove 1103 is opened at the end of the left ring 1101 and the right ring 1102, a screw 1104 that is rotatably connected in the positioning groove 1103 at the end of the left ring 1101, a clamping ring 1105 that is spirally driven at the end of the screw 1104, and a clamping groove 1106 is opened on the inner circumference of the left ring 1101 and the right ring 1102.
使用者将进水管与进水端固定连接,将出水端与出水管固定连接,使阀体1整体竖直安装在供暖立管或介质出入口管道上,阀门9朝下,带有杂质的水从进水端进入后,会进入阀体1内部,然后经过挡环7和滤网2,之后从出水端进入出水管排出,杂质颗粒会被滤网2进行过滤阻挡,由于滤网2是沿阀体1内液体的流向平行设置,阀体1是竖着放置的,杂质是逐渐从靠近阀体1一端到封盖3一端逐渐通过滤网2,都充分利用了滤网2上各处的过滤孔,并且杂质存留在阀体1、过渡管体14、排污管8和滤网2内聚集;The user connects the water inlet pipe to the water inlet end and the water outlet end to the water outlet pipe, so that the valve body 1 is vertically installed on the heating riser or the medium inlet and outlet pipes, and the valve 9 faces downward. After the water with impurities enters from the water inlet end, it will enter the inside of the valve body 1, and then pass through the retaining ring 7 and the filter screen 2, and then enter the water outlet pipe from the water outlet end for discharge. The impurity particles will be filtered and blocked by the filter screen 2. Since the filter screen 2 is arranged parallel to the flow direction of the liquid in the valve body 1, and the valve body 1 is placed vertically, the impurities gradually pass through the filter screen 2 from the end close to the valve body 1 to the end of the cover 3, and the filter holes at various places on the filter screen 2 are fully utilized, and the impurities are retained in the valve body 1, the transition pipe body 14, the sewage pipe 8 and the filter screen 2 and gathered;
阀体1内的细小杂质过多需要清理时,直接打开阀门9,存留在阀体1、过渡管体14、排污管8和滤网2内的杂质会顺着进水管内进入的液体排出,排出后关闭阀门9即可,方便对污物容纳腔室内的杂质进行快速清理;When there are too many fine impurities in the valve body 1 and they need to be cleaned, the valve 9 is directly opened, and the impurities remaining in the valve body 1, the transition pipe body 14, the drain pipe 8 and the filter screen 2 will be discharged along with the liquid entering the water inlet pipe. After the impurities are discharged, the valve 9 can be closed, which is convenient for quickly cleaning the impurities in the dirt holding chamber.
若此时过滤的流量还是较小,有较大污堵物堵住滤网2时,可先关闭进水端和出水端安装的现有总阀门,然后转动夹紧环1105,夹紧环1105在螺杆1104上旋动远离右环1102,不再与右环1102表面贴合,此时将螺杆1104在左环1101上转动,使螺杆1104从右环1102上的定位槽1103内移出,然后将左环1101和右环1102从封盖3上取下,然后移动将封盖3,将滤网2从阀体1内抽出,清洗滤网2即可,清洗完毕后将滤网2重新插入阀体1内,使垫片4插入定位环槽13内,然后使封盖3、垫片4和阀体1贴合,之后将左环1101和右环1102套在封盖3上,之后使左环1101和右环1102具有定位槽1103的一端互相靠近,转动螺杆1104,让螺杆1104进入右环1102上的定位槽1103内,最后转动夹紧环1105,夹紧环1105会逐渐挤压右环1102端部与左环1101端部互相靠近,沿着封盖3侧面上的倒角12斜面,逐渐将封盖3挤压垫片4到阀体1上,从而形成密封。If the filtered flow rate is still small at this time and there is a large dirt blockage blocking the filter 2, the existing main valves installed at the water inlet and outlet ends can be closed first, and then the clamping ring 1105 can be rotated, and the clamping ring 1105 can be rotated on the screw 1104 away from the right ring 1102 and no longer fit the surface of the right ring 1102. At this time, the screw 1104 can be rotated on the left ring 1101 to move the screw 1104 out of the positioning groove 1103 on the right ring 1102, and then the left ring 1101 and the right ring 1102 can be removed from the cover 3, and then the cover 3 can be moved to pull the filter 2 out of the valve body 1, and the filter 2 can be cleaned. After cleaning, the filter 2 can be reinserted into the valve body 1. 1102, and then the cover 3 is pressed against the gasket 4 and the gasket 4 is pressed against the valve body 1. Then the left ring 1101 and the right ring 1102 are put on the cover 3. Then the ends of the left ring 1101 and the right ring 1102 with the positioning groove 1103 are brought close to each other. The screw 1104 is rotated to allow the screw 1104 to enter the positioning groove 1103 on the right ring 1102. Finally, the clamping ring 1105 is rotated. The clamping ring 1105 will gradually squeeze the end of the right ring 1102 and the end of the left ring 1101 close to each other, and along the chamfered 12 inclined surface on the side of the cover 3, the cover 3 is gradually pressed against the gasket 4 onto the valve body 1, thereby forming a seal.
以上只通过说明的方式描述了本实用新型的某些示范性实施例,毋庸置疑,对于本领域的普通技术人员,在不偏离本实用新型的精神和范围的情况下,可以用各种不同的方式对所描述的实施例进行修正。因此,上述附图和描述在本质上是说明性的,不应理解为对本实用新型权利要求保护范围的限制。The above only describes some exemplary embodiments of the present invention by way of illustration. It is undoubted that those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.
对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本实用新型的精神或范围的情况下,在其它实施例中实现。因此,本实用新型将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围;Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein;
最后:以上所述仅为本实用新型的优选实施例而已,并不用于限制本实用新型,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model should be included in the protection scope of the present utility model.
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