CN221651917U - A novel connector bracket and wiring harness installation structure - Google Patents
A novel connector bracket and wiring harness installation structure Download PDFInfo
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- CN221651917U CN221651917U CN202323223431.8U CN202323223431U CN221651917U CN 221651917 U CN221651917 U CN 221651917U CN 202323223431 U CN202323223431 U CN 202323223431U CN 221651917 U CN221651917 U CN 221651917U
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Abstract
Description
技术领域Technical Field
本申请涉及线束技术领域,更具体地,涉及一种新型连接器支架及线束安装结构。The present application relates to the field of wire harness technology, and more specifically, to a novel connector bracket and a wire harness installation structure.
背景技术Background Art
随着汽车功能的增加,线束的对接连接器也越来越多,尤其是机舱线束、仪表线束、车身线束等较大线束的对接连接器较多,且对接空间狭小,传统线束对接护套为单个护套固定在车身钣金或者线束支架上,对于功能复杂导致分支较多的线束,利用传统护套固定连接器时需要更多位置安装固定,线束布置不美观,且占用空间大,针对不同种类线束连接器的安装还需要开发新的护套安装结构,增加成本。因此,需要一种新型连接器支架解决上述问题。With the increase of automobile functions, there are more and more docking connectors for wiring harnesses, especially for cabin wiring harnesses, instrument wiring harnesses, body wiring harnesses and other large wiring harnesses, and the docking space is small. The traditional wiring harness docking sheath is a single sheath fixed on the body sheet metal or wiring harness bracket. For wiring harnesses with complex functions and many branches, more positions are required to install and fix the connectors using traditional sheaths. The wiring harness layout is not beautiful and occupies a large space. For the installation of different types of wiring harness connectors, new sheath installation structures need to be developed, which increases costs. Therefore, a new connector bracket is needed to solve the above problems.
发明内容Summary of the invention
本申请提供一种新型连接器支架,用于固定多个线束连接器,包括主框架和与其连接的扩展框架,主框架包括两侧开口的框架以及设置在框架外侧壁上的安装柱,框架内包括至少一个第一安装窗口以及若干第二安装窗口,第一安装窗口的顶壁和底壁分别设置固定孔和倒钩,每个第二安装窗口内沿开口方向均设置延伸的卡接结构;扩展框架外侧壁与框架的外侧壁连接,且具有两侧开口的第三安装窗口,第三安装窗口的开口方向与第一安装窗口和第二安装窗口的开口方向垂直。The present application provides a new type of connector bracket for fixing multiple wiring harness connectors, including a main frame and an extended frame connected thereto, the main frame including a frame with openings on both sides and mounting posts arranged on the outer side walls of the frame, the frame including at least one first mounting window and a plurality of second mounting windows, the top wall and the bottom wall of the first mounting window are respectively provided with fixing holes and barbs, and an extended clamping structure is arranged along the opening direction in each second mounting window; the outer side wall of the extended frame is connected to the outer side wall of the frame, and has a third mounting window with openings on both sides, and the opening direction of the third mounting window is perpendicular to the opening directions of the first mounting window and the second mounting window.
可选地,扩展框架的外侧壁与框架的外侧壁一体成型。Optionally, the outer side wall of the extension frame is integrally formed with the outer side wall of the frame.
可选地,扩展框架相对的两个侧壁上分别设有缺口,缺口内设置延伸方向与第三安装窗口的开口方向相同的卡接臂,卡接臂的一端与缺口内壁连接,另一端为自由端,卡接臂与扩展框架的侧壁处于同一个平面。Optionally, notches are respectively provided on two opposite side walls of the expansion frame, and a clamping arm with an extension direction the same as the opening direction of the third installation window is provided in the notch, one end of the clamping arm is connected to the inner wall of the notch, and the other end is a free end, and the clamping arm and the side wall of the expansion frame are in the same plane.
可选地,卡接臂的自由端设置限位凸起,限位凸起朝向扩展框架的内部。Optionally, a limiting protrusion is provided at the free end of the clamping arm, and the limiting protrusion faces the inside of the expansion frame.
可选地,卡接结构包括一端设置在第二安装窗口的内壁上的一对立板以及与立板另一端连接的卡接板,卡接板与第二安装窗口的内壁平行。Optionally, the clamping structure includes a pair of vertical plates with one end arranged on the inner wall of the second installation window and a clamping plate connected to the other end of the vertical plate, and the clamping plate is parallel to the inner wall of the second installation window.
可选地,卡接结构还包括突出于第二安装窗口的限位部,限位部与立板远离卡接板的一端和/或第二安装窗口的端面连接,限位部上设置限位孔。Optionally, the clamping structure further includes a limiting portion protruding from the second installation window, the limiting portion is connected to an end of the vertical plate away from the clamping plate and/or an end surface of the second installation window, and a limiting hole is provided on the limiting portion.
可选地,安装柱数量为多个,多个安装柱与框架的外壁之间形成至少一个第四安装窗口,每个安装柱远离框架的端部一体成型设置卡钉。Optionally, there are multiple mounting posts, at least one fourth mounting window is formed between the multiple mounting posts and the outer wall of the frame, and a staple is integrally formed at the end of each mounting post away from the frame.
本申请还公开一种线束安装结构,包括固定结构,线束以及如上所述的新型连接器支架,线束包括第一连接器、若干第二连接器、PCB板及设置在PCB板上的板端连接器,第一连接器安装在第一安装窗口内,第二连接器安装在第二安装窗口内,板端连接器安装在扩展框架内,线束端部通过新型连接器支架固定在固定结构上。The present application also discloses a wiring harness installation structure, including a fixing structure, a wiring harness and a novel connector bracket as described above, wherein the wiring harness includes a first connector, a plurality of second connectors, a PCB board and a board-end connector arranged on the PCB board, wherein the first connector is installed in a first installation window, the second connector is installed in a second installation window, the board-end connector is installed in an extension frame, and the end of the wiring harness is fixed to the fixing structure through a novel connector bracket.
可选地,第一连接器外部设置凸起和凹槽,分别对应第一安装窗口的固定孔和倒钩,两者对应卡接将第一连接器安装至第一安装窗口。Optionally, a protrusion and a groove are provided on the outside of the first connector, which correspond to the fixing hole and the barb of the first installation window respectively, and the two are correspondingly snap-fitted to install the first connector to the first installation window.
可选地,第二连接器外部设置卡槽和限位卡勾,卡槽与限位卡勾分别与卡接结构卡接,使第二连接器安装在第二安装窗口内。Optionally, a card slot and a limiting card hook are provided outside the second connector, and the card slot and the limiting card hook are respectively engaged with the engaging structure, so that the second connector is installed in the second installation window.
本申请的新型连接器支架,可以利用主框架和扩展框架固定多个不同种类的线束连接器,便于安装集成多种功能的线束,合理优化线束布置方案,节约安装空间。The novel connector bracket of the present application can utilize the main frame and the extension frame to fix multiple different types of wiring harness connectors, thereby facilitating the installation of wiring harnesses integrating multiple functions, reasonably optimizing the wiring harness layout plan, and saving installation space.
通过以下参照附图对本申请的示例性实施例的详细描述,本申请的其它特征及其优点将会变得清楚。Other features and advantages of the present application will become apparent from the following detailed description of exemplary embodiments of the present application with reference to the accompanying drawings.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为了更清楚地说明本申请实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
图1为本申请新型连接器支架的示意图;FIG1 is a schematic diagram of a novel connector bracket of the present application;
图2为本申请新型连接器支架另一个角度的示意图;FIG2 is a schematic diagram of the novel connector bracket of the present application from another angle;
图3为本申请线束安装结构的示意图。FIG. 3 is a schematic diagram of the wiring harness installation structure of the present application.
图中标示如下:The following are marked in the figure:
1、主框架;11、第一安装窗口;111、固定孔;112、倒钩;12、第二安装窗口;13、第四安装窗口;14、卡接结构;141、卡接板;142、限位部;15、安装柱;151、卡钉;2、扩展框架;21、第三安装窗口;22、缺口;23、卡接臂;3、固定结构;4、第一连接器;5、第二连接器;6、板端连接器;7、线束;8、PCB板。1. Main frame; 11. First installation window; 111. Fixing hole; 112. Barb; 12. Second installation window; 13. Fourth installation window; 14. Snap-on structure; 141. Snap-on plate; 142. Limiting portion; 15. Mounting column; 151. Pin; 2. Extension frame; 21. Third installation window; 22. Notch; 23. Snap-on arm; 3. Fixing structure; 4. First connector; 5. Second connector; 6. Board-end connector; 7. Wiring harness; 8. PCB board.
具体实施方式DETAILED DESCRIPTION
现在将参照附图来详细描述本申请的各种示例性实施例。应注意到:除非另外具体说明,否则在这些实施例中阐述的部件和步骤的相对布置、数字表达式和数值不限制本申请的范围。Various exemplary embodiments of the present application will now be described in detail with reference to the accompanying drawings. It should be noted that unless otherwise specifically stated, the relative arrangement of components and steps, numerical expressions and numerical values set forth in these embodiments do not limit the scope of the present application.
以下对至少一个示例性实施例的描述实际上仅仅是说明性的,决不作为对本申请及其应用或使用的任何限制。The following description of at least one exemplary embodiment is merely illustrative in nature and is in no way intended to limit the present application, its application, or uses.
对于相关领域普通技术人员已知的技术、方法和设备可能不作详细讨论,但在适当情况下,技术、方法和设备应当被视为说明书的一部分。Technologies, methods, and equipment known to ordinary technicians in the relevant art may not be discussed in detail, but where appropriate, the technologies, methods, and equipment should be considered part of the specification.
在这里示出和讨论的所有例子中,任何具体值应被解释为仅仅是示例性的,而不是作为限制。因此,示例性实施例的其它例子可以具有不同的值。In all examples shown and discussed herein, any specific values should be interpreted as merely exemplary and not limiting. Therefore, other examples of the exemplary embodiments may have different values.
下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述。The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application.
本申请提供一种新型连接器支架,如图1-图3所示,用于固定多个线束7连接器,包括主框架1和与其连接的扩展框架2,主框架1包括两侧开口的框架以及设置在框架外侧壁上的安装柱15,框架内包括至少一个第一安装窗口11以及若干第二安装窗口12,第一安装窗口11的顶壁和底壁分别设置固定孔111和倒钩112,每个第二安装窗口12内沿开口方向均设置延伸的卡接结构14;扩展框架2外侧壁与框架的外侧壁连接,且具有两侧开口的第三安装窗口21,第三安装窗口21的开口方向与第一安装窗口11和第二安装窗口12的开口方向垂直。进一步地,扩展框架2的外侧壁与框架的外侧壁一体成型。The present application provides a new type of connector bracket, as shown in Figures 1 to 3, for fixing multiple wiring harness 7 connectors, including a main frame 1 and an extension frame 2 connected thereto, the main frame 1 including a frame with openings on both sides and a mounting post 15 arranged on the outer wall of the frame, the frame including at least one first mounting window 11 and a plurality of second mounting windows 12, the top wall and the bottom wall of the first mounting window 11 are respectively provided with a fixing hole 111 and a barb 112, and each second mounting window 12 is provided with an extended clamping structure 14 along the opening direction; the outer wall of the extension frame 2 is connected to the outer wall of the frame, and has a third mounting window 21 with openings on both sides, and the opening direction of the third mounting window 21 is perpendicular to the opening direction of the first mounting window 11 and the second mounting window 12. Furthermore, the outer wall of the extension frame 2 is integrally formed with the outer wall of the frame.
根据本申请的新型连接器支架,利用主框架1和扩展框架2可以固定多个不同种类的线束7连接器,便于安装集成多种功能的线束7,合理优化线束7布置方案,节约安装空间。According to the novel connector bracket of the present application, a plurality of different types of wiring harness 7 connectors can be fixed by using the main frame 1 and the extension frame 2, which facilitates the installation of the wiring harness 7 integrating multiple functions, reasonably optimizes the layout of the wiring harness 7, and saves installation space.
在一些实施方式中,扩展框架2相对的两个侧壁上分别设有缺口22,缺口22内设置延伸方向与第三安装窗口21的开口方向相同的卡接臂23,卡接臂23的一端与缺口22内壁连接,另一端为自由端,卡接臂23与扩展框架2的侧壁处于同一个平面。如图1和图2所示,卡接臂23的一端与缺口22内壁连接,另一端为自由端,可以使卡接臂23沿垂直于内壁方向弹性形变,卡接臂23受来自于扩展框架2内部的挤压会向外弹性形变,使连接器卡接在扩展框架2内部,并且,卡接臂23会向连接器施加向内的力固定连接器。进一步地,卡接臂23的自由端设置限位凸起,限位凸起朝向扩展框架的内部,在一些实施方式中,连接器的侧壁设有限位孔,通过限位凸起与限位孔的配合限制连接器脱离扩展框架。In some embodiments, two opposite side walls of the expansion frame 2 are respectively provided with notches 22, and a clamping arm 23 extending in the same direction as the opening direction of the third installation window 21 is provided in the notch 22, one end of the clamping arm 23 is connected to the inner wall of the notch 22, and the other end is a free end, and the clamping arm 23 and the side wall of the expansion frame 2 are in the same plane. As shown in Figures 1 and 2, one end of the clamping arm 23 is connected to the inner wall of the notch 22, and the other end is a free end, so that the clamping arm 23 can be elastically deformed in a direction perpendicular to the inner wall, and the clamping arm 23 will be elastically deformed outwards under the pressure from the inside of the expansion frame 2, so that the connector is clamped in the inside of the expansion frame 2, and the clamping arm 23 will apply an inward force to the connector to fix the connector. Further, a limiting protrusion is provided at the free end of the clamping arm 23, and the limiting protrusion faces the inside of the expansion frame. In some embodiments, a limiting hole is provided on the side wall of the connector, and the connector is limited from being separated from the expansion frame by the cooperation of the limiting protrusion and the limiting hole.
在一些实施方式中,卡接结构14包括一端设置在第二安装窗口12的内壁上的一对立板以及与立板另一端连接的卡接板141,卡接板141与第二安装窗口12的内壁平行。如图2所示,卡接结构14设置在第二安装窗口12的内壁,包括一对立板以及与立板连接的卡接板141,一般情况下,卡接板141与第二安装窗口12的内壁平行。In some embodiments, the clamping structure 14 includes a pair of vertical plates with one end disposed on the inner wall of the second installation window 12 and a clamping plate 141 connected to the other end of the vertical plates, and the clamping plate 141 is parallel to the inner wall of the second installation window 12. As shown in FIG2 , the clamping structure 14 is disposed on the inner wall of the second installation window 12, and includes a pair of vertical plates and a clamping plate 141 connected to the vertical plates. Generally, the clamping plate 141 is parallel to the inner wall of the second installation window 12.
在一些实施方式中,卡接结构14还包括突出于第二安装窗口12的限位部142,限位部142与立板远离卡接板141的一端和/或第二安装窗口12的端面连接,限位部142上设置限位孔。如图2所示,突出于第二安装窗口12的限位部142不仅可以限制对配连接器的安装位置,还能减少第二安装窗口12侧壁的受力,提高支架的稳固性。In some embodiments, the clamping structure 14 further includes a limiting portion 142 protruding from the second installation window 12, the limiting portion 142 is connected to an end of the vertical plate away from the clamping plate 141 and/or the end surface of the second installation window 12, and a limiting hole is provided on the limiting portion 142. As shown in FIG. 2, the limiting portion 142 protruding from the second installation window 12 can not only limit the installation position of the mating connector, but also reduce the force on the side wall of the second installation window 12, thereby improving the stability of the bracket.
在一些实施方式中,安装柱15数量为多个,多个安装柱15与框架的外壁之间形成至少一个第四安装窗口13,每个安装柱15远离框架的端部一体成型设置卡钉151。一般情况下,如图1和图2所示,主框架1上设置两个安装柱15,两个安装柱15分别设置于框架的一个外侧壁的两端,两个安装柱15与框架外壁之间形成一个第四安装窗口13,第四安装窗口13用于容纳不需要设置连接器的其他线束7。In some embodiments, there are multiple mounting posts 15, and at least one fourth mounting window 13 is formed between the multiple mounting posts 15 and the outer wall of the frame, and each mounting post 15 is integrally formed with a staple 151 at the end away from the frame. In general, as shown in FIG1 and FIG2 , two mounting posts 15 are provided on the main frame 1, and the two mounting posts 15 are respectively provided at both ends of an outer side wall of the frame, and a fourth mounting window 13 is formed between the two mounting posts 15 and the outer wall of the frame, and the fourth mounting window 13 is used to accommodate other wiring harnesses 7 that do not require connectors.
本申请还提供一种线束安装结构,包括固定结构3,线束7以及前述的新型连接器支架,线束7包括第一连接器4、若干第二连接器5、PCB板8及设置在PCB板8上的板端连接器6,第一连接器4安装在第一安装窗口11内,第二连接器5安装在第二安装窗口12内,板端连接器6安装在扩展框架2内,线束7端部通过新型连接器支架固定在固定结构3上。如图1和图2所示,第三安装窗口21的开口方向与第一安装窗口11和第二安装窗口12的开口方向垂直,用于设置板端连接器6,板端连接器6的两个导电端均设置PCB板8,通过PCB板8还可以连接扁形线束,本申请的线束安装结构可以适用于多种使用场景的线束7安装。The present application also provides a wiring harness installation structure, including a fixed structure 3, a wiring harness 7 and the aforementioned new connector bracket, the wiring harness 7 includes a first connector 4, a plurality of second connectors 5, a PCB board 8 and a board-end connector 6 arranged on the PCB board 8, the first connector 4 is installed in the first installation window 11, the second connector 5 is installed in the second installation window 12, the board-end connector 6 is installed in the expansion frame 2, and the end of the wiring harness 7 is fixed to the fixed structure 3 through the new connector bracket. As shown in Figures 1 and 2, the opening direction of the third installation window 21 is perpendicular to the opening direction of the first installation window 11 and the second installation window 12, and is used to set the board-end connector 6, and the two conductive ends of the board-end connector 6 are both set with a PCB board 8, and the flat wiring harness can also be connected through the PCB board 8. The wiring harness installation structure of the present application can be applied to the installation of the wiring harness 7 in various usage scenarios.
固定结构3一般为车身内部钣金,如图1所示,通过安装柱15的端部设置的卡钉151将安装柱15固定在钣金开孔处,两个安装柱15与框架外壁和固定结构3之间的第四安装窗口13为封闭的矩形,一些不需要安装连接器的线束7可以布置在第四窗口内,避免线束7杂乱的分布在支架周围,提高线束7布置的美观性,节约安装空间。The fixed structure 3 is generally a sheet metal inside the vehicle body, as shown in Figure 1, and the mounting column 15 is fixed to the sheet metal opening by a staple 151 set at the end of the mounting column 15. The fourth mounting window 13 between the two mounting columns 15 and the outer wall of the frame and the fixed structure 3 is a closed rectangle. Some wiring harnesses 7 that do not require connectors to be installed can be arranged in the fourth window to avoid the wiring harnesses 7 being distributed in a disorderly manner around the bracket, thereby improving the aesthetics of the wiring harness 7 arrangement and saving installation space.
在一些实施方式中,第一连接器4外部设置凸起和凹槽,分别对应第一安装窗口11的固定孔111和倒钩112,两者对应卡接将第一连接器4安装至第一安装窗口11。一般情况下,第一连接器4连接普通电路的常用线束7,这部分线束7较多,第一连接器4体积也较大,因此,图中可以看到第一安装窗口11的面积较大,用于安装第一连接器4,第一连接器4外部设置与固定孔111和倒钩112相匹配的凸起和凹槽(图中未示出),用以固定第一连接器4。In some embodiments, a protrusion and a groove are provided on the outside of the first connector 4, which correspond to the fixing hole 111 and the barb 112 of the first installation window 11, respectively, and the two are correspondingly snapped together to install the first connector 4 to the first installation window 11. Generally, the first connector 4 is connected to the common wiring harness 7 of the ordinary circuit, and this part of the wiring harness 7 is more, and the volume of the first connector 4 is also larger. Therefore, it can be seen in the figure that the area of the first installation window 11 is larger, and it is used to install the first connector 4. The first connector 4 is provided with a protrusion and a groove (not shown in the figure) matching the fixing hole 111 and the barb 112 on the outside to fix the first connector 4.
在一些实施方式中,第二连接器5外部设置卡槽和限位卡勾(图中未示出),卡槽与限位卡勾分别与卡接结构14卡接,使第二连接器5安装在第二安装窗口12内。一般情况下,第二连接器5连接以太网线或视频线,这部分线束7不需要大量布置,因此,第二连接器5一般体积小于第一连接器4,图中可以看到第二安装窗口12面积比较小,且很小的空间可以设置多个第二安装窗口12,能集中的将以太网线或视频线固定在支架中。In some embodiments, a card slot and a limit hook (not shown in the figure) are provided on the outside of the second connector 5, and the card slot and the limit hook are respectively connected with the card connection structure 14, so that the second connector 5 is installed in the second installation window 12. Generally, the second connector 5 is connected to the Ethernet cable or the video cable, and this part of the wiring harness 7 does not need to be arranged in large quantities. Therefore, the second connector 5 is generally smaller in volume than the first connector 4. It can be seen in the figure that the area of the second installation window 12 is relatively small, and multiple second installation windows 12 can be set in a very small space, so that the Ethernet cable or the video cable can be fixed in the bracket in a centralized manner.
上述范例性实施例是参考该些附图来描述的,许多不同的形式和实施例是可行而不偏离本发明精神及教示,因此,本发明不应被建构成为在此所提出范例性实施例的限制。更确切地说,这些范例性实施例被提供以使得本发明会是完善又完整,且会将本发明范围传达给那些熟知此项技术的人士。在该些图式中,组件尺寸及相对尺寸也许基于清晰起见而被夸大。在此所使用的术语只是基于描述特定范例性实施例目的,并无意成为限制用。如在此所使用地,除非该内文清楚地另有所指,否则该单数形式“一”、“一个”和“该”是意欲将该些多个形式也纳入。会进一步了解到该些术语“包含”及/或“包括”在使用于本说明书时,表示特征、整数、步骤、操作、构件及/或组件的存在,但不排除一或更多其它特征、整数、步骤、操作、构件、组件及/或其族群的存在或增加。除非另有所示,陈述时,一值范围包含该范围的上下限及其间的任何子范围。本领域的技术人员应该理解,可在不脱离本申请的范围和精神的情况下,对以上实施例进行修改。本申请的范围由所附权利要求来限定。The above exemplary embodiments are described with reference to the accompanying drawings, and many different forms and embodiments are feasible without departing from the spirit and teachings of the present invention. Therefore, the present invention should not be constructed as a limitation of the exemplary embodiments proposed herein. More specifically, these exemplary embodiments are provided so that the present invention will be perfect and complete, and the scope of the present invention will be conveyed to those who are familiar with the technology. In these figures, the component sizes and relative sizes may be exaggerated for clarity. The terms used here are only based on the purpose of describing specific exemplary embodiments and are not intended to be limiting. As used herein, unless the context clearly indicates otherwise, the singular forms "one", "one" and "the" are intended to include these multiple forms. It will be further understood that the terms "including" and/or "comprising" when used in this specification represent the presence of features, integers, steps, operations, components and/or components, but do not exclude the presence or increase of one or more other features, integers, steps, operations, components, components and/or their groups. Unless otherwise indicated, when stated, a value range includes the upper and lower limits of the range and any sub-ranges therebetween. It should be understood by those skilled in the art that the above embodiments may be modified without departing from the scope and spirit of the present application. The scope of the present application is defined by the appended claims.
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