CN221647524U - A non-eccentric transmission RV reducer - Google Patents

A non-eccentric transmission RV reducer Download PDF

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CN221647524U
CN221647524U CN202420170847.3U CN202420170847U CN221647524U CN 221647524 U CN221647524 U CN 221647524U CN 202420170847 U CN202420170847 U CN 202420170847U CN 221647524 U CN221647524 U CN 221647524U
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gear
input shaft
shaft
transmission
integral part
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王忠引
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Ningbo Zaosu Technology Co ltd
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Abstract

本实用新型公开了一种无偏心传动RV减速器,包括:输入轴,其与机械传动电机轴对接,输入轴为整体输入件;齿轮架一体件,呈同心圆套设在所述输入轴外部,为环形架体结构,且齿轮架一体件的架体内壁面等距设置有齿块;减速齿轮,其外壁面齿块与齿轮架一体件的内齿以及输入轴一端的齿块啮合连接。该无偏心传动RV减速器,经过齿轮架一体件和齿轮机壳一体件与输入轴呈同心圆式装配,经过辅助轴承外轴承相匹配联合运作,使得内部结构构成两个或两个以上的偏心圆均匀分布的组合,与传统的摆线减速器相比,省去了偏心轴和影响原RV减速器寿命的偏心轴承,构成两组重叠且单独可旋转而相互不干涉的活齿套组合,降低组装难度。

The utility model discloses a non-eccentric transmission RV reducer, comprising: an input shaft, which is connected to the mechanical transmission motor shaft, and the input shaft is an integral input part; a gear frame integral part, which is concentrically sleeved outside the input shaft, and is a ring frame structure, and the inner wall surface of the gear frame integral part is equidistantly provided with tooth blocks; a reduction gear, whose outer wall tooth blocks are meshed and connected with the inner teeth of the gear frame integral part and the tooth block at one end of the input shaft. The non-eccentric transmission RV reducer is assembled concentrically with the input shaft through the gear frame integral part and the gear housing integral part, and is matched and operated jointly through the auxiliary bearing and the outer bearing, so that the internal structure constitutes a combination of two or more eccentric circles evenly distributed. Compared with the traditional cycloid reducer, the eccentric shaft and the eccentric bearing that affects the service life of the original RV reducer are omitted, and two sets of overlapping and independently rotatable movable tooth sleeve combinations without interfering with each other are formed, which reduces the difficulty of assembly.

Description

一种无偏心传动RV减速器A non-eccentric transmission RV reducer

技术领域Technical Field

本实用新型涉及减速器技术领域,具体为一种无偏心传动RV减速器。The utility model relates to the technical field of reducers, in particular to a non-eccentric transmission RV reducer.

背景技术Background Art

RV减速机由一个行星齿轮减速机的前级和一个摆线针轮减速机的后级组成,RV减速器具有结构紧凑,传动比大,以及在一定条件下具有自锁功能的传动机械,是最常用的减速机之一而且振动小,噪音低,能耗低。The RV reducer consists of a planetary gear reducer as the front stage and a cycloid pinwheel reducer as the rear stage. The RV reducer has a compact structure, a large transmission ratio, and a transmission mechanism with a self-locking function under certain conditions. It is one of the most commonly used reducers with low vibration, low noise, and low energy consumption.

目前使用的RV减速器,通过行星齿轮传动和摆线齿轮传动组合后程二级传动,但第二级传动中,需要两组摆线轮通过偏心轴和偏心轴承的设置达到平衡运转,增加整体装配难度,且由于另外的针齿轮的制造难度太大,导致现有成品的RV减速器的精度难以达到到预期的要求,并且制造成本高,体积也相对较大。The RV reducer currently in use has a rear-stage secondary transmission combined with a planetary gear transmission and a cycloidal gear transmission. However, in the second-stage transmission, two sets of cycloidal wheels are required to achieve balanced operation through the setting of eccentric shafts and eccentric bearings, which increases the difficulty of overall assembly. In addition, since the manufacturing difficulty of the additional pin gear is too great, the accuracy of the existing finished RV reducer is difficult to meet the expected requirements, and the manufacturing cost is high and the volume is relatively large.

实用新型内容Utility Model Content

本实用新型的目的在于提供一种无偏心传动RV减速器,以解决上述背景技术中提出第二级传动中,需要两组摆线轮通过偏心轴和偏心轴承的设置达到平衡运转,增加整体装配难度,且由于另外的针齿轮的制造难度太大,导致现有成品的RV减速器的精度难以达到到预期的要求,并且制造成本高,体积也相对较大的问题。The purpose of the utility model is to provide an RV reducer without eccentric transmission, so as to solve the problems proposed in the above background technology that in the second-stage transmission, two sets of cycloid wheels are required to achieve balanced operation through the arrangement of eccentric shafts and eccentric bearings, which increases the difficulty of overall assembly, and because the manufacturing difficulty of the additional pin gear is too great, the accuracy of the existing finished RV reducer is difficult to meet the expected requirements, and the manufacturing cost is high and the volume is relatively large.

为实现上述目的,本实用新型提供如下技术方案:一种无偏心传动RV减速器,包括输入轴,其与机械传动电机轴对接,输入轴为整体输入件;To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an eccentric-free transmission RV reducer, comprising an input shaft, which is connected to the mechanical transmission motor shaft, and the input shaft is an integral input component;

齿轮架一体件,呈同心圆套设在所述输入轴外部,为环形架体结构,且齿轮架一体件的架体内壁面等距设置有齿块;The gear frame integral part is concentrically sleeved outside the input shaft and is an annular frame structure, and the inner wall surface of the gear frame integral part is equidistantly provided with gear blocks;

所述输入轴一端设置为齿轮结构,且输入轴横截面为凸状的管体结构,所述输入轴贯穿输出盘内部以及One end of the input shaft is provided with a gear structure, and the cross section of the input shaft is a convex tube structure. The input shaft passes through the inside of the output disc and

行星减速组件,与输入轴输出端呈同心圆设置,为输入轴输出传动进行减速;The planetary reduction assembly is arranged concentrically with the output end of the input shaft to reduce the speed of the output transmission of the input shaft;

辅助轴承,其呈同心圆套设在所述输入轴,所述辅助轴承一侧与孔用卡簧一表面相抵,且辅助轴承与孔用卡簧一相抵的表面与输出盘表面接触,并且输出盘内部等距连接有内螺栓,所述辅助轴承另一侧与挡圈表面相抵,且挡圈一侧接触有The auxiliary bearing is concentrically sleeved on the input shaft, one side of the auxiliary bearing abuts against a surface of the hole retaining spring, and the surface of the auxiliary bearing abutting against the hole retaining spring contacts the surface of the output disk, and the output disk is equidistantly connected with internal bolts, the other side of the auxiliary bearing abuts against the surface of the retaining ring, and one side of the retaining ring contacts

活齿减速组件,与输入轴输出端呈同心圆设置,维持与输入轴平稳传动;The movable tooth reduction assembly is arranged concentrically with the output end of the input shaft to maintain a smooth transmission with the input shaft;

激波器,其被所述输入轴贯穿,所述激波器外壁面一侧设置有外轴承,且外轴承表面安装有孔用卡簧二,所述激波器与输出盘平行设置。The shock wave generator is penetrated by the input shaft, an outer bearing is arranged on one side of the outer wall of the shock wave generator, and a second hole retaining spring is installed on the surface of the outer bearing, and the shock wave generator is arranged in parallel with the output disk.

采用上述技术方案,为减速器内部传动提供两级传动减速结构,有效保持传动稳定性。By adopting the above technical solution, a two-stage transmission reduction structure is provided for the internal transmission of the reducer, effectively maintaining the transmission stability.

优选的,所述行星减速组件包括:Preferably, the planetary reduction assembly comprises:

齿轮固定轴,呈环形等距安装在激波器内部,为输入轴传动力进行减速;The gear fixed shaft is installed in a circular shape with equal spacing inside the shock wave generator to reduce the speed of the input shaft transmission force;

轴用卡簧,套设在齿轮固定轴外壁面一端,为齿轮固定轴工作区间进行限位;The shaft retaining spring is sleeved on one end of the outer wall of the gear fixed shaft to limit the working range of the gear fixed shaft;

内轴承,其设置有2个,且2个内轴承均套设在齿轮固定轴一侧,与轴用卡簧一侧表面相抵;Two inner bearings are provided, and both inner bearings are sleeved on one side of the gear fixed shaft and abut against the surface of one side of the shaft retaining spring;

止动圈,位于2个内轴承之间安装,维持2个内轴承之间间隙;The retaining ring is installed between the two inner bearings to maintain the gap between the two inner bearings;

减速齿轮,安装在所述2个内轴承外壁面,且减速齿轮与齿轮固定轴呈同心圆设置。The reduction gear is installed on the outer wall surfaces of the two inner bearings, and the reduction gear and the gear fixing shaft are arranged in a concentric circle.

采用上述技术方案,随着齿轮固定轴与激波器联动维持内部减速齿轮处于稳定转动状态。By adopting the above technical solution, the internal reduction gear is kept in a stable rotation state as the gear fixing shaft and the shock wave generator are linked.

优选的,所述齿轮固定轴位于内轴承与激波器之间设置有凸起结构,且齿轮固定轴以激波器圆心为中心呈环形等距设置。Preferably, the gear fixing shaft is provided with a protrusion structure between the inner bearing and the shock wave generator, and the gear fixing shaft is arranged in a ring shape with equal distances around the center of the shock wave generator.

采用上述技术方案,有效提高对齿轮固定轴与内轴承稳定联动处理。The above technical solution is adopted to effectively improve the stable linkage processing of the gear fixing shaft and the inner bearing.

优选的,所述减速齿轮外壁面齿块与位于齿轮架一体件内壁面齿轮以及输入轴一端设置的齿块啮合连接,且齿轮架一体件与输入轴呈同心圆设置。Preferably, the outer wall gear block of the reduction gear is meshingly connected with the inner wall gear located on the gear frame integral part and the gear block arranged at one end of the input shaft, and the gear frame integral part and the input shaft are arranged concentrically.

采用上述技术方案,随着减速齿轮与齿轮架一体件内壁面设置的齿轮构成行星齿轮传动结构。By adopting the above technical solution, the gears arranged on the inner wall surface of the reduction gear and the gear rack integral part form a planetary gear transmission structure.

优选的,所述齿轮架一体件内部一侧被内螺栓一端贯穿,且齿轮架一体件外壁面与辅助轴承内壁面相抵,并且齿轮架一体件一侧与外轴承外壁面连接。Preferably, one end of the inner bolt penetrates one side of the gear frame integral part, and the outer wall surface of the gear frame integral part abuts against the inner wall surface of the auxiliary bearing, and one side of the gear frame integral part is connected to the outer wall surface of the outer bearing.

采用上述技术方案,经过齿轮架一体件为内部两个传动组件提供稳定的传动环境。By adopting the above technical solution, a stable transmission environment is provided for the two internal transmission components through the gear frame integrated part.

优选的,所述活齿减速组件包括:Preferably, the movable tooth reduction assembly comprises:

活齿件,其呈环形等距设置有双层结构,且双层的活齿件位于齿轮架一体件内部设置的活齿销安装,为激波器联动提供辅助;The movable tooth piece is arranged in a ring shape with a double-layer structure at equal intervals, and the double-layer movable tooth piece is installed on the movable tooth pin arranged inside the gear frame integral part to provide assistance for the shock wave linkage;

齿轮机壳一体件,套设在齿轮架一体件外部,与活齿件双层结构的外层接触。The gear housing integrated part is sleeved on the outside of the gear frame integrated part and contacts the outer layer of the double-layer structure of the movable tooth part.

采用上述技术方案,经过活齿件构成双层结构实现来回往复作业,实现两个减速组件之间联合作业。By adopting the above technical solution, a double-layer structure is formed by movable teeth to realize reciprocating operation and realize joint operation between two reduction components.

优选的,所述齿轮机壳一体件一端与辅助轴承外壁面连接安装,且齿轮机壳一体件与齿轮架一体件呈同心圆设置。Preferably, one end of the gear housing integrated part is connected and installed to the outer wall surface of the auxiliary bearing, and the gear housing integrated part and the gear frame integrated part are arranged in concentric circles.

采用上述技术方案,经过齿轮机壳一体件与辅助轴承联动,为整体转动保持平稳。By adopting the above technical solution, the gear housing integrated part and the auxiliary bearing are linked to each other to maintain the overall rotation stable.

与现有技术相比,本实用新型的有益效果是:该无偏心传动RV减速器:Compared with the prior art, the utility model has the following beneficial effects: the non-eccentric transmission RV reducer:

1.经过齿轮架一体件和齿轮机壳一体件与输入轴呈同心圆式装配,经过辅助轴承外轴承相匹配联合运作,使得内部结构构成两个或两个以上的偏心圆均匀分布的组合,与传统的摆线减速器相比,省去了偏心轴和影响原RV减速器寿命的偏心轴承,构成两组重叠且单独可旋转而相互不干涉的活齿套组合,降低组装难度;1. The gear frame and gear housing are assembled concentrically with the input shaft, and the auxiliary bearing and the outer bearing are matched and operated together, so that the internal structure forms a combination of two or more eccentric circles evenly distributed. Compared with the traditional cycloid reducer, the eccentric shaft and the eccentric bearing that affects the life of the original RV reducer are omitted, forming two sets of overlapping and independently rotatable movable gear sleeves without interfering with each other, reducing the difficulty of assembly;

2.当齿轮架一体件内壁面齿轮工作时,通过减速齿轮将运动传递到齿轮固定轴,齿轮固定轴绕中心旋转带动激波器作同步减速旋转,与激波器相切的活齿件作径向往复移动实现联合减速作业,行星减速组件的设置,进一步提高减速器内部稳定传动;2. When the gear on the inner wall of the gear rack is working, the motion is transmitted to the gear fixed shaft through the reduction gear. The gear fixed shaft rotates around the center to drive the shock wave to perform synchronous reduction rotation. The movable tooth part tangent to the shock wave performs radial reciprocating movement to realize the joint reduction operation. The setting of the planetary reduction assembly further improves the stable transmission inside the reducer.

3.当活齿件工作时,其外层与齿轮机壳一体件轮齿廓相切,由于活齿件数量与齿轮机壳一体件轮的齿数不相等,当激波器作旋转运动时,部分活齿件与齿轮机壳一体件轮齿啮合,实现较大传动比的减速,其中活齿减速组件,使得内部的活齿件代替传统的活齿,可现了活齿和齿轮机壳一体件之间的纯滚动模式,与传统的摆线减速器相比,省去了偏心轴转动对原RV减速器寿命的影响。3. When the movable teeth are working, their outer layer is tangent to the tooth profile of the gear housing integral part. Since the number of movable teeth is not equal to the number of teeth on the gear housing integral part, when the shock wave generator rotates, some movable teeth mesh with the gear housing integral part teeth to achieve a larger transmission ratio deceleration. Among them, the movable tooth reduction assembly allows the internal movable teeth to replace the traditional movable teeth, which can realize a pure rolling mode between the movable teeth and the gear housing integral part. Compared with the traditional cycloid reducer, it eliminates the influence of the rotation of the eccentric shaft on the life of the original RV reducer.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1为本实用新型整体拆分立体结构示意图;FIG1 is a schematic diagram of the overall split three-dimensional structure of the utility model;

图2为本实用新型整体外部立体结构示意图;FIG2 is a schematic diagram of the overall external three-dimensional structure of the utility model;

图3为本实用新型整体内部剖面结构示意图;FIG3 is a schematic diagram of the overall internal cross-sectional structure of the utility model;

图4为本实用新型活齿件与齿轮机壳一体件安装侧剖立体结构示意图;FIG4 is a schematic diagram of a side cross-sectional three-dimensional structure of the movable tooth member and the gear housing integrated member installed in the utility model;

图5为本实用新型整体内部侧剖结构示意图;FIG5 is a schematic diagram of the overall internal side sectional structure of the utility model;

图6为本实用新型图4中A处放大结构示意图。FIG. 6 is an enlarged structural schematic diagram of point A in FIG. 4 of the present invention.

图中:1、输入轴;2、齿轮固定轴;3、轴用卡簧;4、内轴承;5、止动圈;6、内螺栓;7、输出盘;8、孔用卡簧一;9、辅助轴承;10、挡圈;11、齿轮架一体件;12、减速齿轮;13、活齿件;14、齿轮机壳一体件;15、外轴承;16、孔用卡簧二;17、激波器。In the figure: 1. Input shaft; 2. Gear fixing shaft; 3. Shaft retaining spring; 4. Inner bearing; 5. Retaining ring; 6. Inner bolt; 7. Output disk; 8. Hole retaining spring 1; 9. Auxiliary bearing; 10. Retaining ring; 11. Gear frame integrated part; 12. Reduction gear; 13. Movable tooth part; 14. Gear housing integrated part; 15. Outer bearing; 16. Hole retaining spring 2; 17. Shock wave generator.

具体实施方式DETAILED DESCRIPTION

下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

请参阅图1-6,本实用新型提供一种技术方案:一种无偏心传动RV减速器,包括输入轴1、齿轮固定轴2、轴用卡簧3、内轴承4、止动圈5、内螺栓6、输出盘7、孔用卡簧一8、辅助轴承9、挡圈10、齿轮架一体件11、减速齿轮12、活齿件13、齿轮机壳一体件14、外轴承15、孔用卡簧二16和激波器17;Please refer to Figures 1-6. The utility model provides a technical solution: a non-eccentric transmission RV reducer, including an input shaft 1, a gear fixing shaft 2, a shaft retaining spring 3, an inner bearing 4, a retaining ring 5, an inner bolt 6, an output disc 7, a hole retaining spring 8, an auxiliary bearing 9, a retaining ring 10, a gear frame integrated part 11, a reduction gear 12, a movable tooth part 13, a gear housing integrated part 14, an outer bearing 15, a hole retaining spring 2 16 and a shock wave device 17;

其中,输入轴1,其与机械传动电机轴对接,输入轴1为整体输入件;Among them, the input shaft 1 is connected to the mechanical transmission motor shaft, and the input shaft 1 is an integral input part;

齿轮架一体件11,呈同心圆套设在输入轴1外部,为环形架体结构,且齿轮架一体件11的架体内壁面等距设置有齿块;The gear frame integral part 11 is concentrically sleeved outside the input shaft 1 and is an annular frame structure, and gear blocks are equidistantly arranged on the inner wall surface of the gear frame integral part 11;

输入轴1一端设置为齿轮结构,且输入轴1横截面为凸状的管体结构,输入轴1贯穿输出盘7内部以及One end of the input shaft 1 is set as a gear structure, and the cross section of the input shaft 1 is a convex tube structure. The input shaft 1 passes through the inside of the output disc 7 and

行星减速组件,与输入轴1输出端呈同心圆设置,为输入轴1输出传动进行减速;The planetary reduction assembly is arranged concentrically with the output end of the input shaft 1 to reduce the output transmission of the input shaft 1;

辅助轴承9,其呈同心圆套设在输入轴1,辅助轴承9一侧与孔用卡簧一8表面相抵,且辅助轴承9与孔用卡簧一8相抵的表面与输出盘7表面接触,并且输出盘7内部等距连接有内螺栓6,辅助轴承9另一侧与挡圈10表面相抵,且挡圈10一侧接触有The auxiliary bearing 9 is concentrically sleeved on the input shaft 1, one side of the auxiliary bearing 9 abuts against the surface of the hole retaining spring 8, and the surface of the auxiliary bearing 9 abutting against the hole retaining spring 8 contacts the surface of the output disc 7, and the output disc 7 is equidistantly connected with inner bolts 6 inside, and the other side of the auxiliary bearing 9 abuts against the surface of the retaining ring 10, and one side of the retaining ring 10 contacts with

活齿减速组件,与输入轴1输出端呈同心圆设置,维持与输入轴1平稳传动;The movable tooth reduction assembly is arranged concentrically with the output end of the input shaft 1 to maintain a smooth transmission with the input shaft 1;

激波器17,其被输入轴1贯穿,激波器17外壁面一侧设置有外轴承15,且外轴承15表面安装有孔用卡簧二16,激波器17与输出盘7平行设置。The shock wave generator 17 is penetrated by the input shaft 1 , an outer bearing 15 is arranged on one side of the outer wall of the shock wave generator 17 , and a hole retaining spring 16 is installed on the surface of the outer bearing 15 . The shock wave generator 17 is arranged parallel to the output disk 7 .

结合说明书附图的图1-4所示,使用时将输入轴1与机械的输出轴对接,使得输入轴1贯穿激波器17和输出盘7内部开口进行转动,位于输入轴1一端设置的齿轮结构与行星减速组件联合转动进行一级减速作业,如图2-4所示,位于输出盘7内部设置的内螺栓6用于对输出盘7安装位置的固定,位于输出盘7外壁面相抵的辅助轴承9缓冲由输入轴1驱动产生的振动以及其他浮动环境,如图2-4所示,位于辅助轴承9另一侧的挡圈10与活齿减速组件接触联动,辅助轴承9经过表面的孔用卡簧一8限位,位于激波器17外壁面设置的外轴承15与孔用卡簧二16联合作业,如图2-4所示,保持激波器17在减速作业途中维持传动稳定性,位于激波器17内部一侧与外壁面设置的活齿减速组件和行星减速组件实现联合作业,实现传动减速进行组合,使得整体具有传动比大和传动回差小以及传动效率高等优点,其综合特性高于传统的RV减速器;As shown in Figures 1-4 of the accompanying drawings of the specification, when in use, the input shaft 1 is connected to the output shaft of the machine, so that the input shaft 1 passes through the shock wave device 17 and the internal opening of the output disk 7 to rotate, and the gear structure arranged at one end of the input shaft 1 rotates in conjunction with the planetary reduction assembly to perform a first-stage reduction operation. As shown in Figures 2-4, the inner bolt 6 arranged inside the output disk 7 is used to fix the installation position of the output disk 7. The auxiliary bearing 9 located on the outer wall of the output disk 7 is used to buffer the vibration generated by the drive of the input shaft 1 and other floating environments. As shown in Figures 2-4, the gear structure arranged at one end of the input shaft 1 and the planetary reduction assembly are used to rotate in conjunction with the planetary reduction assembly to perform a first-stage reduction operation. The retaining ring 10 on the side is in contact with the movable tooth reduction assembly, the auxiliary bearing 9 is limited by the retaining spring 8 through the hole on the surface, and the outer bearing 15 arranged on the outer wall of the shock wave 17 works together with the retaining spring 16 for the hole, as shown in Figure 2-4, so as to maintain the transmission stability of the shock wave 17 during the deceleration operation, and the movable tooth reduction assembly and the planetary reduction assembly arranged on the inner side and the outer wall of the shock wave 17 work together to realize the combination of transmission deceleration, so that the whole has the advantages of large transmission ratio, small transmission backlash and high transmission efficiency, and its comprehensive characteristics are higher than those of the traditional RV reducer;

行星减速组件包括:The planetary reduction assembly includes:

齿轮固定轴2,呈环形等距安装在激波器17内部,为输入轴1传动力进行减速,齿轮固定轴2位于内轴承4与激波器17之间设置有凸起结构,且齿轮固定轴2以激波器17圆心为中心呈环形等距设置;The gear fixing shaft 2 is installed in the shock wave generator 17 in an annular shape and at equal intervals, and is used to reduce the speed of the input shaft 1 transmission force. The gear fixing shaft 2 is provided with a protrusion structure between the inner bearing 4 and the shock wave generator 17, and the gear fixing shaft 2 is arranged in an annular shape and at equal intervals with the center of the shock wave generator 17 as the center.

轴用卡簧3,套设在齿轮固定轴2外壁面一端,为齿轮固定轴2工作区间进行限位;The shaft retaining spring 3 is sleeved on one end of the outer wall of the gear fixing shaft 2 to limit the working range of the gear fixing shaft 2;

内轴承4,其设置有2个,且2个内轴承4均套设在齿轮固定轴2一侧,与轴用卡簧3一侧表面相抵;Two inner bearings 4 are provided, and both inner bearings 4 are sleeved on one side of the gear fixing shaft 2 and abut against the surface of one side of the shaft retaining spring 3;

止动圈5,位于2个内轴承4之间安装,维持2个内轴承4之间间隙;The retaining ring 5 is installed between the two inner bearings 4 to maintain the gap between the two inner bearings 4;

减速齿轮12,安装在2个内轴承4外壁面,且减速齿轮12与齿轮固定轴2呈同心圆设置,减速齿轮12外壁面齿块位于齿轮架一体件11内壁面齿轮以及输入轴1一端设置的齿块啮合连接,且齿轮架一体件11与输入轴1呈同心圆设置,齿轮架一体件11内部一侧被内螺栓6一端贯穿,且齿轮架一体件11外壁面与辅助轴承9内壁面相抵,并且齿轮架一体件11一侧与外轴承15外壁面连接;The reduction gear 12 is mounted on the outer wall surfaces of the two inner bearings 4, and the reduction gear 12 is concentrically arranged with the gear fixing shaft 2, the outer wall tooth block of the reduction gear 12 is located at the inner wall gear of the gear frame integral part 11 and meshes with the tooth block arranged at one end of the input shaft 1, and the gear frame integral part 11 is concentrically arranged with the input shaft 1, one side of the inner part of the gear frame integral part 11 is penetrated by one end of the inner bolt 6, and the outer wall surface of the gear frame integral part 11 is against the inner wall surface of the auxiliary bearing 9, and one side of the gear frame integral part 11 is connected to the outer wall surface of the outer bearing 15;

结合说明书附图的图1-6所示,通过齿轮固定轴2以激波器17圆心为中心呈环形等距设置,如图2-5所示,其中齿轮固定轴2数量根据传动减速需要进行增减,通过齿轮固定轴2表面设置的轴用卡簧3位于外层的内轴承4表面限位,与减速齿轮12内壁面相抵连接的止动圈5位于套设在2个内轴承4之间,如图4所示,保持2个内轴承4在转动运行过程中间距保持一致,辅助减速齿轮12实现传动减速,经过减速齿轮12位于齿轮架一体件11内壁面齿轮内部构成行星齿轮传动,如图2所示,其中齿轮架一体件11内壁面齿轮联合输入轴1为减速齿轮12提供行星齿轮运动,当输入轴1转动运行时,输入轴1将运动转递到减速齿轮12,随着减速齿轮12围绕中心旋转,经过齿轮固定轴2带动激波器17作同步减速旋转,使得激波器17向活齿减速组件呈径向往复移动,实现组合式联合减速,如图2-5所示,降低转动过程中出现的偏心;As shown in Figures 1-6 of the accompanying drawings of the specification, the gear fixing shaft 2 is arranged in a circular shape with the center of the shock wave generator 17 as the center, as shown in Figures 2-5, wherein the number of the gear fixing shafts 2 is increased or decreased according to the need for transmission deceleration, and the shaft retaining spring 3 arranged on the surface of the gear fixing shaft 2 is located on the surface of the inner bearing 4 of the outer layer to limit the position, and the retaining ring 5 connected to the inner wall surface of the reduction gear 12 is located between the two inner bearings 4, as shown in Figure 4, to keep the spacing between the two inner bearings 4 consistent during the rotation operation, and the auxiliary reduction gear 12 realizes transmission deceleration, and the reduction gear 1 is passed through the reduction gear 1 2 is located inside the inner wall gear of the gear frame integral part 11 to form a planetary gear transmission, as shown in FIG2, wherein the inner wall gear of the gear frame integral part 11 and the input shaft 1 provide planetary gear motion for the reduction gear 12. When the input shaft 1 rotates, the input shaft 1 transfers the motion to the reduction gear 12. As the reduction gear 12 rotates around the center, the shock wave generator 17 is driven to perform synchronous reduction rotation through the gear fixing shaft 2, so that the shock wave generator 17 moves radially back and forth toward the movable tooth reduction assembly, thereby realizing a combined reduction, as shown in FIG2-5, and reducing the eccentricity occurring during the rotation process;

活齿减速组件包括:The movable tooth reduction assembly includes:

活齿件13,其呈环形等距设置有双层结构,且双层的活齿件13位于齿轮架一体件11内部设置的活齿销安装,为激波器17联动提供辅助;The movable tooth member 13 is annular and equidistantly arranged with a double-layer structure, and the double-layer movable tooth member 13 is installed on the movable tooth pin arranged inside the gear frame integral member 11 to provide assistance for the linkage of the shock wave generator 17;

齿轮机壳一体件14,套设在齿轮架一体件11外部,与活齿件13双层结构的外层接触,齿轮机壳一体件14一端与辅助轴承9外壁面连接安装,且齿轮机壳一体件14与齿轮架一体件11呈同心圆设置;The gear housing integrated part 14 is sleeved on the outside of the gear frame integrated part 11 and contacts the outer layer of the double-layer structure of the movable tooth part 13. One end of the gear housing integrated part 14 is connected and installed with the outer wall surface of the auxiliary bearing 9, and the gear housing integrated part 14 and the gear frame integrated part 11 are arranged concentrically;

结合说明书附图的图1-6所示,其中齿轮机壳一体件14套设在激波器17以及齿轮架一体件11外部,构成同心圆设置,由于活齿件13构成双层结构,如图2-6所示,其中活齿件13位于齿轮架一体件11内部安装,如图3所示,其中活齿件13数量与齿轮机壳一体件14内壁面设置的凹槽齿数不相等,当激波器17作旋转运动时,活齿件13中的活齿部分与齿轮机壳一体件14的轮齿啮合,这种啮合相当于一种少齿差传动,构成较大传动比的减速机构,使得由于活齿减速组件与和行星减速组件传动减速进行组合实现高稳定无偏心的减速活动,由于活齿件13采用两组重叠,通过活齿件13的圆柱结构实现单独可旋转而相互不干涉的嵌套的组合方式,分别是与激波器17接触的内层活齿和与齿轮机壳一体件14接触的是外层活齿,活齿件13内设置在齿轮架一体件11的活齿销内部,如图3所示,呈是间隙配合,可作旋转运动,其中齿轮架一体件11的活齿销两端与活齿固定套紧配联接。As shown in Figures 1-6 of the accompanying drawings of the specification, the gear housing integral part 14 is sleeved on the outside of the shock wave generator 17 and the gear frame integral part 11 to form a concentric circle arrangement. Since the movable tooth part 13 forms a double-layer structure, as shown in Figures 2-6, the movable tooth part 13 is installed inside the gear frame integral part 11, as shown in Figure 3, the number of movable tooth parts 13 is not equal to the number of teeth in the grooves set on the inner wall surface of the gear housing integral part 14. When the shock wave generator 17 rotates, the movable tooth part in the movable tooth part 13 meshes with the gear teeth of the gear housing integral part 14. This meshing is equivalent to a small tooth difference transmission, which constitutes a larger transmission ratio. The reduction mechanism enables the combination of the movable tooth reduction assembly and the planetary reduction assembly to achieve highly stable and non-eccentric reduction activity. Since the movable tooth part 13 adopts two overlapping groups, the cylindrical structure of the movable tooth part 13 realizes a nested combination that can rotate independently without interfering with each other. The inner movable teeth are in contact with the shock wave generator 17, and the outer movable teeth are in contact with the gear housing integral part 14. The movable tooth part 13 is arranged inside the movable tooth pin of the gear frame integral part 11, as shown in Figure 3, which is a clearance fit and can rotate, wherein the two ends of the movable tooth pin of the gear frame integral part 11 are tightly connected with the movable tooth fixing sleeve.

工作原理:在使用该无偏心传动RV减速器时,通过输入轴1与电机输出端对接,随着输入轴1转动,使得输入轴1一端齿轮推送减速齿轮12位于齿轮架一体件11内部设有齿轮的内壁面啮合,使得齿轮架一体件11和减速齿轮12构成行星齿轮传动,通过齿轮架一体件11与激波器17联动配合活齿件13,当齿轮架一体件11内部的齿轮结构工作时,通过减速齿轮12将运动传递到齿轮固定轴2,齿轮固定轴2绕中心旋转带动激波器17作同步减速旋转与活齿件13的内层作径向往复移动,当活齿件13工作时,其外层与内层摆线轮齿廓相切,通过活齿件13数量与齿轮机壳一体件14的齿数不相等,当激波器17作旋转运动时,部分活齿件13与齿轮机壳一体件14啮合,实现少齿差传动,是一种较大传动比的减速机构,由于采用齿轮架一体件11与减速齿轮12构成行星齿轮传动减速和活齿件13与激波器17构成的两级联合传动减速进行组合,使得整体的传动比大以及传动回差小,增加了整体的实用性。Working principle: When the non-eccentric transmission RV reducer is used, the input shaft 1 is connected to the output end of the motor. As the input shaft 1 rotates, the gear at one end of the input shaft 1 pushes the reduction gear 12 located inside the gear frame integral part 11 to mesh with the inner wall surface of the gear provided therein, so that the gear frame integral part 11 and the reduction gear 12 form a planetary gear transmission. The gear frame integral part 11 is linked with the shock wave generator 17 through the movable tooth part 13. When the gear structure inside the gear frame integral part 11 works, the motion is transmitted to the gear fixed shaft 2 through the reduction gear 12. The gear fixed shaft 2 rotates around the center to drive the shock wave generator 17 to perform synchronous reduction rotation and The inner layer of the movable tooth 13 makes radial reciprocating movements. When the movable tooth 13 is working, its outer layer is tangent to the inner cycloid wheel tooth profile. The number of movable teeth 13 is not equal to the number of teeth of the gear housing integrated part 14. When the shock wave generator 17 rotates, some movable teeth 13 mesh with the gear housing integrated part 14 to realize transmission with small tooth difference. It is a reduction mechanism with a larger transmission ratio. It is a combination of planetary gear transmission reduction composed of the gear frame integrated part 11 and the reduction gear 12 and the two-stage combined transmission reduction composed of the movable tooth 13 and the shock wave generator 17, so that the overall transmission ratio is large and the transmission backlash is small, thereby increasing the overall practicality.

尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims (7)

1.一种无偏心传动RV减速器,包括:1. A non-eccentric transmission RV reducer, comprising: 输入轴(1),其与机械传动电机轴对接,输入轴(1)为整体输入件;An input shaft (1) is connected to the shaft of the mechanical transmission motor, and the input shaft (1) is an integral input component; 齿轮架一体件(11),呈同心圆套设在所述输入轴(1)外部,为环形架体结构,且齿轮架一体件(11)的架体内壁面等距设置有齿块;The gear frame integrated part (11) is concentrically sleeved outside the input shaft (1) and is an annular frame structure, and gear blocks are equidistantly arranged on the inner wall surface of the frame of the gear frame integrated part (11); 其特征在于:所述输入轴(1)一端设置为齿轮结构,且输入轴(1)横截面为凸状的管体结构,所述输入轴(1)贯穿输出盘(7)内部以及The invention is characterized in that: one end of the input shaft (1) is provided with a gear structure, and the cross section of the input shaft (1) is a convex tube structure, and the input shaft (1) passes through the inside of the output disc (7) and 行星减速组件,与输入轴(1)输出端呈同心圆设置,为输入轴(1)输出传动进行减速;A planetary reduction assembly is arranged concentrically with the output end of the input shaft (1) to reduce the speed of the output transmission of the input shaft (1); 辅助轴承(9),其呈同心圆套设在所述输入轴(1),所述辅助轴承(9)一侧与孔用卡簧一(8)表面相抵,且辅助轴承(9)与孔用卡簧一(8)相抵的表面与输出盘(7)表面接触,并且输出盘(7)内部等距连接有内螺栓(6),所述辅助轴承(9)另一侧与挡圈(10)表面相抵,且挡圈(10)一侧接触有活齿减速组件,与输入轴(1)输出端呈同心圆设置,维持与输入轴(1)平稳传动;An auxiliary bearing (9) is concentrically sleeved on the input shaft (1), one side of the auxiliary bearing (9) abuts against the surface of the hole retaining spring (8), and the surface of the auxiliary bearing (9) abutting against the hole retaining spring (8) contacts the surface of the output disc (7), and the output disc (7) is equidistantly connected with internal bolts (6), the other side of the auxiliary bearing (9) abuts against the surface of the retaining ring (10), and one side of the retaining ring (10) contacts with a movable tooth reduction assembly, and is concentrically arranged with the output end of the input shaft (1) to maintain a stable transmission with the input shaft (1); 激波器(17),其被所述输入轴(1)贯穿,所述激波器(17)外壁面一侧设置有外轴承(15),且外轴承(15)表面安装有孔用卡簧二(16),所述激波器(17)与输出盘(7)平行设置。A shock wave generator (17) is penetrated by the input shaft (1), an outer bearing (15) is arranged on one side of the outer wall of the shock wave generator (17), and a second hole retaining spring (16) is installed on the surface of the outer bearing (15), and the shock wave generator (17) is arranged in parallel with the output disk (7). 2.根据权利要求1所述的一种无偏心传动RV减速器,其特征在于:所述行星减速组件包括:2. The non-eccentric transmission RV reducer according to claim 1, characterized in that: the planetary reduction assembly comprises: 齿轮固定轴(2),呈环形等距安装在激波器(17)内部,为输入轴(1)传动力进行减速;The gear fixing shaft (2) is installed in an annular shape and equidistantly inside the shock wave generator (17) to reduce the speed of the input shaft (1) transmission force; 轴用卡簧(3),套设在齿轮固定轴(2)外壁面一端,为齿轮固定轴(2)工作区间进行限位;A shaft retaining spring (3) is sleeved on one end of the outer wall surface of the gear fixing shaft (2) to limit the working range of the gear fixing shaft (2); 内轴承(4),其设置有2个,且2个内轴承(4)均套设在齿轮固定轴(2)一侧,与轴用卡簧(3)一侧表面相抵;Two inner bearings (4) are provided, and both inner bearings (4) are sleeved on one side of the gear fixing shaft (2) and abut against the surface of one side of the shaft retaining spring (3); 止动圈(5),位于2个内轴承(4)之间安装,维持2个内轴承(4)之间间隙;A retaining ring (5) is installed between the two inner bearings (4) to maintain a gap between the two inner bearings (4); 减速齿轮(12),安装在所述2个内轴承(4)外壁面,且减速齿轮(12)与齿轮固定轴(2)呈同心圆设置。The reduction gear (12) is mounted on the outer wall surfaces of the two inner bearings (4), and the reduction gear (12) and the gear fixing shaft (2) are arranged concentrically. 3.根据权利要求2所述的一种无偏心传动RV减速器,其特征在于:所述齿轮固定轴(2)位于内轴承(4)与激波器(17)之间设置有凸起结构,且齿轮固定轴(2)以激波器(17)圆心为中心呈环形等距设置。3. According to claim 2, a non-eccentric transmission RV reducer is characterized in that: the gear fixing shaft (2) is provided with a protrusion structure between the inner bearing (4) and the shock wave generator (17), and the gear fixing shaft (2) is arranged in a ring-shaped and equidistant manner with the center of the shock wave generator (17) as the center. 4.根据权利要求2所述的一种无偏心传动RV减速器,其特征在于:所述减速齿轮(12)外壁面齿块与位于齿轮架一体件(11)内壁面齿轮以及输入轴(1)一端设置的齿块啮合连接,且齿轮架一体件(11)与输入轴(1)呈同心圆设置。4. A non-eccentric transmission RV reducer according to claim 2, characterized in that: the outer wall tooth block of the reduction gear (12) is meshingly connected with the inner wall gear located on the gear frame integral part (11) and the tooth block arranged at one end of the input shaft (1), and the gear frame integral part (11) and the input shaft (1) are arranged concentrically. 5.根据权利要求4所述的一种无偏心传动RV减速器,其特征在于:所述齿轮架一体件(11)内部一侧被内螺栓(6)一端贯穿,且齿轮架一体件(11)外壁面与辅助轴承(9)内壁面相抵,并且齿轮架一体件(11)一侧与外轴承(15)外壁面连接。5. A non-eccentric transmission RV reducer according to claim 4, characterized in that: one side of the interior of the gear frame integral part (11) is penetrated by one end of the inner bolt (6), and the outer wall surface of the gear frame integral part (11) is abutted against the inner wall surface of the auxiliary bearing (9), and one side of the gear frame integral part (11) is connected to the outer wall surface of the external bearing (15). 6.根据权利要求1所述的一种无偏心传动RV减速器,其特征在于:所述活齿减速组件包括:6. The non-eccentric transmission RV reducer according to claim 1, characterized in that: the movable tooth reduction assembly comprises: 活齿件(13),其呈环形等距设置有双层结构,且双层的活齿件(13)位于齿轮架一体件(11)内部设置的活齿销安装,为激波器(17)联动提供辅助;The movable tooth piece (13) is annularly arranged with a double-layer structure at equal intervals, and the double-layer movable tooth piece (13) is installed on a movable tooth pin arranged inside the gear frame integral piece (11), providing assistance for the linkage of the shock wave generator (17); 齿轮机壳一体件(14),套设在齿轮架一体件(11)外部,与活齿件(13)双层结构的外层接触。The gear housing integrated part (14) is sleeved on the outside of the gear frame integrated part (11) and contacts the outer layer of the double-layer structure of the movable tooth part (13). 7.根据权利要求6所述的一种无偏心传动RV减速器,其特征在于:所述齿轮机壳一体件(14)一端与辅助轴承(9)外壁面连接安装,且齿轮机壳一体件(14)与齿轮架一体件(11)呈同心圆设置。7. A non-eccentric transmission RV reducer according to claim 6, characterized in that one end of the gear housing integrated part (14) is connected and installed with the outer wall surface of the auxiliary bearing (9), and the gear housing integrated part (14) and the gear frame integrated part (11) are arranged in concentric circles.
CN202420170847.3U 2024-01-24 2024-01-24 A non-eccentric transmission RV reducer Active CN221647524U (en)

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