CN221647161U - Four-leaf Roots vacuum pump - Google Patents
Four-leaf Roots vacuum pump Download PDFInfo
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- CN221647161U CN221647161U CN202420218860.1U CN202420218860U CN221647161U CN 221647161 U CN221647161 U CN 221647161U CN 202420218860 U CN202420218860 U CN 202420218860U CN 221647161 U CN221647161 U CN 221647161U
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- 238000007789 sealing Methods 0.000 claims description 19
- 238000005096 rolling process Methods 0.000 claims description 10
- 238000001816 cooling Methods 0.000 claims description 7
- 238000009434 installation Methods 0.000 claims description 5
- 230000007423 decrease Effects 0.000 description 4
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- 230000004048 modification Effects 0.000 description 3
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- 230000009286 beneficial effect Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000005086 pumping Methods 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
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- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
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Abstract
Description
技术领域Technical Field
本实用新型涉及真空泵领域,具体涉及四叶罗茨真空泵。The utility model relates to the field of vacuum pumps, in particular to a four-leaf Roots vacuum pump.
背景技术Background Art
四叶罗茨真空泵是一种机械式真空泵,通过一对转子在旋转过程中逐步减小泵腔的体积,从而将气体从进气口吸入,再从排气口排出。这种泵具有较高的抽气速率,能够达到较高的真空度。The four-leaf Roots vacuum pump is a mechanical vacuum pump that gradually reduces the volume of the pump chamber during the rotation of a pair of rotors, thereby sucking gas from the air inlet and then exhausting it from the exhaust port. This pump has a high pumping rate and can achieve a high vacuum degree.
四叶罗茨真空泵可以用于各种不同行业和领域,如化工、制药、食品等。罗茨真空泵能够提供稳定的真空环境,从而确保反应的控制和效率,具有较高的抽气速率,能够快速将气体抽出,降低了能源消耗,结构简单,运转平稳,维护成本较低,因此,具有较高的可靠性;四叶罗茨真空泵主要由泵体、泵盖、轴、叶片、转子等组成。其中,泵体和泵盖是泵的最主要的组成部分,它们构成了泵的工作腔室。转子通过轴承安装在轴上,叶片则地固定在转子上。Four-leaf Roots vacuum pumps can be used in a variety of industries and fields, such as chemical, pharmaceutical, food, etc. Roots vacuum pumps can provide a stable vacuum environment to ensure the control and efficiency of the reaction. They have a high pumping rate and can quickly pump out the gas, reducing energy consumption. They have a simple structure, stable operation, and low maintenance costs. Therefore, they have high reliability. Four-leaf Roots vacuum pumps are mainly composed of a pump body, a pump cover, a shaft, blades, a rotor, etc. Among them, the pump body and the pump cover are the most important components of the pump, which constitute the working chamber of the pump. The rotor is mounted on the shaft through a bearing, and the blades are fixed to the rotor.
现有四叶罗茨真空泵中,由于转子在转轴的带动下进行高速运动,导致转子易出现偏差和跑偏导致两个转子的配合出现偏差,从而易造成真空泵负压泄漏,因此,真空泵的转子轴密封非常重要,但现有的密封仅是简易的密封垫接触式固定,导致轴封性较差以及影响转子的稳定性,从而不利于转子的稳定使用,且现有的罗茨真空泵的转子一般为双叶轮、三叶轮结构设计,在介质传输过程中,其负压稳定性相对较差,从而影响负压气体的产生,影响工作效率。In the existing four-leaf Roots vacuum pump, since the rotor moves at high speed driven by the rotating shaft, the rotor is prone to deviation and deviation, which leads to deviation in the matching of the two rotors, which can easily cause negative pressure leakage in the vacuum pump. Therefore, the rotor shaft seal of the vacuum pump is very important, but the existing seal is only a simple sealing gasket contact fixation, which leads to poor shaft sealing and affects the stability of the rotor, which is not conducive to the stable use of the rotor. In addition, the rotor of the existing Roots vacuum pump is generally designed with a double-impeller or three-impeller structure. During the medium transmission process, its negative pressure stability is relatively poor, which affects the generation of negative pressure gas and affects work efficiency.
实用新型内容Utility Model Content
本实用新型的目的是解决以上缺陷,提供四叶罗茨真空泵,以解决上述背景技术中转子在罗茨真空泵内的轴封性较差,影响转子的稳定使用以及转子负压工作效率的技术问题。The purpose of the utility model is to solve the above defects and provide a four-leaf Roots vacuum pump to solve the technical problem that the shaft sealing of the rotor in the Roots vacuum pump in the above background technology is poor, which affects the stable use of the rotor and the negative pressure working efficiency of the rotor.
本实用新型的目的是通过以下方式实现的:The purpose of the utility model is achieved by the following methods:
四叶罗茨真空泵,包括泵体和泵盖,泵体的内部设有容纳腔,容纳腔内连接有两根水平的转轴,转轴上通过同轴连接有转子,所述转子的外表面环绕设有四个凸起的叶轮部,两个叶轮部之间设有下凹的弧形部,弧形部用于配合叶轮部,转轴上同轴心连接有第一油封和第二油封,第一油封和第二油封分别设置于转子的两端,且与转子的端面抵接,第一油封和第二油封与转子端面接触的表面设有密封腔,转子同轴心安装于转轴的中部,转轴上设有与密封腔嵌合密接的密封凸起,转轴的两端通过转动件与容纳腔的内壁连接,容纳腔的内壁设有用于嵌合安装转动件的安装槽口,转轴的一端穿过安装槽口向泵体的外部延伸。A four-leaf Roots vacuum pump comprises a pump body and a pump cover. A accommodating chamber is provided inside the pump body. Two horizontal rotating shafts are connected in the accommodating chamber. A rotor is coaxially connected to the rotating shaft. Four raised impeller parts are arranged around the outer surface of the rotor. A concave arc part is arranged between the two impeller parts. The arc part is used to cooperate with the impeller part. A first oil seal and a second oil seal are coaxially connected to the rotating shaft. The first oil seal and the second oil seal are respectively arranged at two ends of the rotor and abut against the end face of the rotor. A sealing chamber is provided on the surfaces of the first oil seal and the second oil seal that contact the end face of the rotor. The rotor is coaxially installed in the middle part of the rotating shaft. A sealing protrusion that is closely fitted with the sealing chamber is provided on the rotating shaft. The two ends of the rotating shaft are connected to the inner wall of the accommodating chamber through a rotating member. The inner wall of the accommodating chamber is provided with a mounting groove for fitting and installing the rotating member. One end of the rotating shaft extends to the outside of the pump body through the mounting groove.
上述说明中进一步的,所述两个转子旋转配合时,叶轮部在转轴驱动下沿容纳腔的内壁转动,且叶轮部与弧形部旋转接触配对。Further in the above description, when the two rotors are rotationally matched, the impeller portion rotates along the inner wall of the accommodating chamber under the drive of the rotating shaft, and the impeller portion and the arc portion are rotationally contacted and matched.
上述说明中进一步的,所述泵体的侧面设有用于配对转轴的安装孔,且安装孔与安装槽口贯通,安装孔的内壁开设有定位销槽,设置的定位销槽可增强与转轴连接的稳定性。Further in the above description, a mounting hole for matching the rotating shaft is provided on the side of the pump body, and the mounting hole is connected with the mounting slot, and a positioning pin groove is provided on the inner wall of the mounting hole, and the positioning pin groove can enhance the stability of the connection with the rotating shaft.
上述说明中进一步的,所述转动件由两个滚动轴承构成,两个滚动轴承与转轴同轴连接,转轴的两端均连接两个滚动轴承,从而可驱动转轴带动转子进行旋转。Further in the above description, the rotating member is composed of two rolling bearings, the two rolling bearings are coaxially connected to the rotating shaft, and the two rolling bearings are connected to both ends of the rotating shaft, so that the rotating shaft can be driven to drive the rotor to rotate.
上述说明中进一步的,所述泵体的左右两侧对称设置有进口端和出口端,进口端和出口端相邻的一端均与泵体内的容纳腔贯通连接,通过两个转子在相互之间转动,转子之间以及泵体容纳腔与转子之间的间隙仅为5~10丝,转轴驱动转子的转速很高,因而转子形成有吸气腔和排气腔,并被迅速分隔,使得吸气腔的容积逐渐增大,压力降低而形成真空,排气腔的容积则逐渐减小,压力增大而将气体排出。Further in the above description, the pump body is symmetrically provided with an inlet end and an outlet end on the left and right sides, and the adjacent ends of the inlet end and the outlet end are connected with the accommodating cavity in the pump body, and the two rotors rotate relative to each other. The gap between the rotors and between the pump body accommodating cavity and the rotor is only 5 to 10 threads. The rotation speed of the rotor driven by the shaft is very high, so the rotor forms an intake cavity and an exhaust cavity, and is quickly separated, so that the volume of the intake cavity gradually increases, the pressure decreases to form a vacuum, and the volume of the exhaust cavity gradually decreases, the pressure increases to discharge the gas.
上述说明中进一步的,所述泵体的底部设有安装支架,安装支架设有两个,且呈对称设置,安装支架的上表面设有用于安装的固定孔,两个安装支架为左右对称的“L”形,方便支撑连接。Further in the above description, a mounting bracket is provided at the bottom of the pump body, and two mounting brackets are provided and symmetrically arranged. The upper surface of the mounting bracket is provided with a fixing hole for installation, and the two mounting brackets are symmetrical in "L" shape, which is convenient for supporting connection.
上述说明中进一步的,所述泵盖安装于泵体靠近安装孔的一侧,且泵盖与泵体通过螺栓连接,泵盖的侧面连接有冷却油管,泵盖的一侧形成有内腔,冷却油管的端部与泵盖的内腔导通连接。Further in the above description, the pump cover is installed on one side of the pump body close to the mounting hole, and the pump cover is connected to the pump body by bolts, a cooling oil pipe is connected to the side of the pump cover, an inner cavity is formed on one side of the pump cover, and the end of the cooling oil pipe is conductively connected to the inner cavity of the pump cover.
本实用新型的有益效果:四叶罗茨真空泵通过四个凸起的叶轮部和下凹的弧形部的配合,增加了转动时容纳腔内的容积变化,通过转轴的驱动下,使其有利于提高抽气效率,从而获得更高的负压真空,提高真空泵的工作效率,使用第一油封和第二油封分别设置于转子的两端,使其增强转子连接的稳定性,减少转动时地偏差,可有效地封堵泵腔内的气体泄漏,提高转子与转轴的轴密封性能,转轴的两端通过转动件与容纳腔的内壁连接,使得转轴带动转子在运转时更加稳定,从而有利于延长真空泵的使用寿命,本实用新型的四叶罗茨真空泵的结构简单,连接稳定,易于制造和维修。The beneficial effects of the utility model are as follows: the four-leaf Roots vacuum pump increases the volume change in the accommodating chamber during rotation through the cooperation of the four raised impeller parts and the concave arc-shaped part, and is conducive to improving the exhaust efficiency under the drive of the rotating shaft, thereby obtaining a higher negative pressure vacuum and improving the working efficiency of the vacuum pump. The first oil seal and the second oil seal are respectively arranged at the two ends of the rotor to enhance the stability of the rotor connection, reduce the ground deviation during rotation, effectively block the gas leakage in the pump chamber, and improve the shaft sealing performance of the rotor and the rotating shaft. The two ends of the rotating shaft are connected to the inner wall of the accommodating chamber through a rotating member, so that the rotating shaft drives the rotor to be more stable during operation, which is conducive to extending the service life of the vacuum pump. The four-leaf Roots vacuum pump of the utility model has a simple structure, stable connection, and is easy to manufacture and maintain.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型四叶罗茨真空泵前视角度的立体图;FIG1 is a perspective view of a four-leaf Roots vacuum pump according to the present invention from a front perspective;
图2为本实用新型四叶罗茨真空泵后视角度的立体图;FIG2 is a perspective view of the utility model four-leaf Roots vacuum pump from a rear view angle;
图3为本实用新型四叶罗茨真空泵的右视图;FIG3 is a right side view of the four-leaf Roots vacuum pump of the utility model;
图4为图3中沿A-A线的剖视图;Fig. 4 is a cross-sectional view along line A-A in Fig. 3;
图5为图3中沿B-B线的剖视图;Fig. 5 is a cross-sectional view along line B-B in Fig. 3;
图6为本实用新型四叶罗茨真空泵的爆炸图;FIG6 is an exploded view of a four-leaf Roots vacuum pump of the present invention;
图中附图标记分别为:1-泵体,2-泵盖,3-容纳腔,4-转轴,5-转子,6-叶轮部,7-弧形部,8-第一油封,9-第二油封,10-密封腔,11-密封凸起,12-安装槽口,13-安装孔,14-定位销槽,15-滚动轴承,16-进口端,17-出口端,18-安装支架,19-冷却油管。The reference numerals in the figure are: 1-pump body, 2-pump cover, 3-accommodating chamber, 4-rotating shaft, 5-rotor, 6-impeller part, 7-arc-shaped part, 8-first oil seal, 9-second oil seal, 10-sealing chamber, 11-sealing protrusion, 12-installing notch, 13-installing hole, 14-locating pin groove, 15-rolling bearing, 16-inlet end, 17-outlet end, 18-installing bracket, 19-cooling oil pipe.
具体实施方式DETAILED DESCRIPTION
下面结合附图与具体实施方式对本实用新型作进一步详细描述。The utility model is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.
本实施例,参照图1-图6,其具体实施的四叶罗茨真空泵,包括泵体1和泵盖2,泵体1的内部设有容纳腔3,容纳腔3内连接有两根水平的转轴4,转轴4上通过同轴连接有转子5,所述转子5的外表面环绕设有四个凸起的叶轮部6,两个叶轮部6之间设有下凹的弧形部7,弧形部7用于配合叶轮部6,转轴4上同轴心连接有第一油封8和第二油封9,第一油封8和第二油封9分别设置于转子5的两端,且与转子5的端面抵接,第一油封8和第二油封9与转子5端面接触的表面设有密封腔10,转子5同轴心安装于转轴4的中部,转轴4上设有与密封腔10嵌合密接的密封凸起11,转轴4的两端通过转动件与容纳腔3的内壁连接,容纳腔3的内壁设有用于嵌合安装转动件的安装槽口12,转动件由两个滚动轴承15构成,两个滚动轴承15与转轴4同轴连接,转轴4的两端均连接两个滚动轴承15,从而可驱动转轴4带动转子5进行旋转。In this embodiment, referring to Fig. 1 to Fig. 6, a four-blade Roots vacuum pump is specifically implemented, comprising a pump body 1 and a pump cover 2. An accommodating chamber 3 is provided inside the pump body 1. Two horizontal rotating shafts 4 are connected to the accommodating chamber 3. A rotor 5 is coaxially connected to the rotating shaft 4. Four raised impeller parts 6 are arranged around the outer surface of the rotor 5. A concave arc part 7 is arranged between the two impeller parts 6. The arc part 7 is used to cooperate with the impeller part 6. A first oil seal 8 and a second oil seal 9 are coaxially connected to the rotating shaft 4. The first oil seal 8 and the second oil seal 9 are respectively arranged at both ends of the rotor 5 and are in contact with the end surface of the rotor 5. Abutment, the surfaces where the first oil seal 8 and the second oil seal 9 contact the end faces of the rotor 5 are provided with a sealing cavity 10, the rotor 5 is coaxially installed in the middle of the rotating shaft 4, the rotating shaft 4 is provided with a sealing protrusion 11 which is closely fitted with the sealing cavity 10, the two ends of the rotating shaft 4 are connected to the inner wall of the accommodating cavity 3 through a rotating member, the inner wall of the accommodating cavity 3 is provided with a mounting groove 12 for fitting the rotating member, the rotating member is composed of two rolling bearings 15, the two rolling bearings 15 are coaxially connected to the rotating shaft 4, and the two ends of the rotating shaft 4 are connected with two rolling bearings 15, so that the rotating shaft 4 can be driven to drive the rotor 5 to rotate.
转轴4的一端穿过安装槽口12向泵体1的外部延伸。两个转子5旋转配合时,叶轮部6在转轴4驱动下沿容纳腔3的内壁转动,且叶轮部6与弧形部7旋转接触配对。泵体1的侧面设有用于配对转轴4的安装孔13,且安装孔13与安装槽口12贯通,安装孔13的内壁设有定位销槽14,设置的定位销槽14可增强与转轴4连接的稳定性。One end of the rotating shaft 4 extends to the outside of the pump body 1 through the mounting notch 12. When the two rotors 5 rotate and match, the impeller part 6 rotates along the inner wall of the accommodating chamber 3 under the drive of the rotating shaft 4, and the impeller part 6 and the arc-shaped part 7 rotate and contact to match. The side of the pump body 1 is provided with a mounting hole 13 for matching the rotating shaft 4, and the mounting hole 13 is connected with the mounting notch 12, and the inner wall of the mounting hole 13 is provided with a positioning pin groove 14, and the positioning pin groove 14 can enhance the stability of the connection with the rotating shaft 4.
泵体1的左右两侧对称设置有进口端16和出口端17,进口端16和出口端17相邻的一端均与泵体1内的容纳腔3贯通连接,通过两个转子5在相互之间转动,转子5之间以及泵体1容纳腔3与转子5之间的间隙仅为5~10丝,转轴4驱动转子5的转速很高,因而转子5形成有吸气腔和排气腔,并被迅速分隔,使得吸气腔的容积逐渐增大,压力降低而形成真空,排气腔的容积则逐渐减小,压力增大而将气体排出。The pump body 1 is symmetrically provided with an inlet end 16 and an outlet end 17 on the left and right sides. The adjacent ends of the inlet end 16 and the outlet end 17 are connected to the accommodating chamber 3 in the pump body 1. The two rotors 5 rotate with each other. The gap between the rotors 5 and between the accommodating chamber 3 of the pump body 1 and the rotors 5 is only 5 to 10 threads. The rotating shaft 4 drives the rotor 5 at a very high speed, so the rotor 5 forms an air intake chamber and an air exhaust chamber, which are quickly separated, so that the volume of the air intake chamber gradually increases, the pressure decreases to form a vacuum, and the volume of the air exhaust chamber gradually decreases, the pressure increases to discharge the gas.
泵体1的底部设有安装支架18,安装支架18设有两个,且呈对称设置,安装支架18的上表面设有用于安装的固定孔,两个安装支架18为左右对称的“L”形,方便支撑连接。泵盖2安装于泵体1靠近安装孔13的一侧,且泵盖2与泵体1通过螺栓连接,泵盖2的侧面连接有冷却油管19,泵盖2与泵体连接的侧面形成内腔,冷却油管19的端部与泵盖2的内腔导通连接,从而方便对转轴4进行冷却散热。The bottom of the pump body 1 is provided with a mounting bracket 18, and two mounting brackets 18 are provided and symmetrically arranged. The upper surface of the mounting bracket 18 is provided with a fixing hole for installation. The two mounting brackets 18 are in a bilaterally symmetrical "L" shape, which is convenient for supporting and connecting. The pump cover 2 is installed on the side of the pump body 1 close to the mounting hole 13, and the pump cover 2 is connected to the pump body 1 by bolts. The side of the pump cover 2 is connected to a cooling oil pipe 19. The side where the pump cover 2 is connected to the pump body forms an inner cavity. The end of the cooling oil pipe 19 is connected to the inner cavity of the pump cover 2, so as to facilitate cooling and heat dissipation of the rotating shaft 4.
本实施例中,通过打开泵体1的一侧,将转子5同轴心安装于转轴4上,并在两侧分别连接第一油封8和第二油封9,使其通过密封腔10与转轴4上的密封凸起11嵌合安装,并与转子5的端面抵接,从而完成对转子5的密封安装,可有效地封堵泵腔内的气体泄漏,提高转子5与转轴4的轴密封性能,使用滚动轴承15安装于转轴4上,且与容纳腔3内的安装槽口12嵌合,从而使转轴4可带动转子5进行旋转动作,使得转轴4带动转子5在运转时更加稳定,从而有利于延长真空泵的使用寿命,转轴4的一端穿过安装槽口12向安装孔13延伸,并与外部连接件连接,从而通过驱动转轴4带动转子5进行转动,随着转子5的转动,将容纳腔3内的吸气室容积逐渐增大,形成真空状态,以便将气体从进口端16吸入泵体1内,同时,排气室的气体被压缩并从出口端17排出,形成负压真空,完成吸气—压缩—排气的过程。In this embodiment, by opening one side of the pump body 1, the rotor 5 is coaxially mounted on the rotating shaft 4, and the first oil seal 8 and the second oil seal 9 are respectively connected on both sides, so that the rotor 5 is embedded and installed with the sealing protrusion 11 on the rotating shaft 4 through the sealing cavity 10, and abuts against the end surface of the rotor 5, thereby completing the sealing installation of the rotor 5, which can effectively block the gas leakage in the pump cavity and improve the shaft sealing performance of the rotor 5 and the rotating shaft 4. The rolling bearing 15 is installed on the rotating shaft 4 and is embedded with the installation notch 12 in the accommodating cavity 3, so that the rotating shaft 4 can drive the rotor 5 to rotate The action makes the rotating shaft 4 drive the rotor 5 more stably during operation, which is beneficial to prolonging the service life of the vacuum pump. One end of the rotating shaft 4 extends to the mounting hole 13 through the mounting slot 12 and is connected to the external connecting piece, so as to drive the rotor 5 to rotate by driving the rotating shaft 4. As the rotor 5 rotates, the volume of the suction chamber in the accommodating chamber 3 is gradually increased to form a vacuum state, so that the gas can be sucked into the pump body 1 from the inlet end 16. At the same time, the gas in the exhaust chamber is compressed and discharged from the outlet end 17 to form a negative pressure vacuum, completing the process of suction-compression-exhaust.
以上所述,仅是本实用新型较佳实施例而已,并非对本实用新型作任何形式上的限制,虽然本实用新型以较佳实施例公开如上,然而并非用以限定本实用新型,任何熟悉本专业的技术人员,在不脱离本实用新型技术方案范围内,当利用上述揭示的技术内容作出些许变更或修饰为等同变化的等效实施例,但凡是未脱离本实用新型技术方案内容,依据本实用新型技术是指对以上实施例所作的任何简单修改、等同变化与修饰,均属于本实用新型技术方案的范围内。The above is only a preferred embodiment of the utility model, and does not limit the utility model in any form. Although the utility model is disclosed as a preferred embodiment as above, it is not used to limit the utility model. Any technician familiar with this profession can make some changes or modifications to equivalent embodiments of equivalent changes by using the technical content disclosed above without departing from the scope of the technical solution of the utility model. However, any simple modification, equivalent change and modification made to the above embodiments according to the technology of the utility model, which does not depart from the content of the technical solution of the utility model, belongs to the scope of the technical solution of the utility model.
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