CN221644985U - A rapid cooling device for heat treatment of steel - Google Patents
A rapid cooling device for heat treatment of steel Download PDFInfo
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- CN221644985U CN221644985U CN202420041663.7U CN202420041663U CN221644985U CN 221644985 U CN221644985 U CN 221644985U CN 202420041663 U CN202420041663 U CN 202420041663U CN 221644985 U CN221644985 U CN 221644985U
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- 238000001816 cooling Methods 0.000 title claims abstract description 61
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 49
- 239000010959 steel Substances 0.000 title claims abstract description 49
- 238000010438 heat treatment Methods 0.000 title claims abstract description 23
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 106
- 239000007921 spray Substances 0.000 claims abstract description 21
- 230000017525 heat dissipation Effects 0.000 claims description 6
- 230000005540 biological transmission Effects 0.000 claims description 5
- 238000005086 pumping Methods 0.000 claims description 3
- 230000000694 effects Effects 0.000 abstract description 5
- 238000004064 recycling Methods 0.000 abstract description 5
- 238000000034 method Methods 0.000 description 7
- 230000032258 transport Effects 0.000 description 4
- 239000000956 alloy Substances 0.000 description 3
- 239000012535 impurity Substances 0.000 description 3
- 229910000838 Al alloy Inorganic materials 0.000 description 2
- 238000005452 bending Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
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- Heat Treatments In General, Especially Conveying And Cooling (AREA)
Abstract
Description
技术领域Technical Field
本实用新型涉及冷却装置技术领域,尤其涉及一种钢材热处理加工用快速冷却装置。The utility model relates to the technical field of cooling devices, in particular to a rapid cooling device for heat treatment of steel.
背景技术Background Art
在钢材加工过程中,有一种钢材热处理的工艺,而热处理是指材料在固态下,通过加热、保温和冷却的手段,以获得预期组织和性能的一种金属热加工工艺,在钢材热处理加工后,需要进行快速的冷却进行定型,从而减少钢材变形的风险。In the process of steel processing, there is a process of steel heat treatment. Heat treatment refers to a metal heat processing process in which the material is heated, kept warm and cooled in a solid state to obtain the expected structure and performance. After the steel heat treatment, it needs to be cooled quickly to shape it, so as to reduce the risk of steel deformation.
在已授权公开号为CN218561528U的专利文献中公开了一种节能钢材加工热处理生成装置,通过在水液收集池、储水箱、第一过滤件和第二过滤件等配件,水液收集池用于接取喷淋后的水,第一过滤件可对其进行第一次过滤水中杂质的工作,之后通过排水管排至储水箱内后通过第二过滤件进行第二次过滤之后在进行储存,便于后期配合液泵、喷淋盘进行反复循环使用,提高装置的环保性。在实现该技术方案的过程中,发明人发现现有技术中至少存在如下问题:In the patent document with the authorized publication number CN218561528U, an energy-saving steel processing heat treatment generating device is disclosed. Through the accessories such as the water collection pool, the water storage tank, the first filter element and the second filter element, the water collection pool is used to receive the water after spraying. The first filter element can filter the impurities in the water for the first time, and then drain it into the water storage tank through the drain pipe, and then filter it for the second time through the second filter element before storing it, so that it is convenient for the later cooperation with the liquid pump and the spray plate to be repeatedly recycled and used, thereby improving the environmental protection of the device. In the process of realizing this technical solution, the inventor found that there are at least the following problems in the prior art:
上述装置在实际使用时,通过将储水箱内的水喷淋在钢材表面,对钢材进行冷却,同时喷淋后的水通过收集池再流回储水箱内,起到水资源循环利用的效果,但是由于钢材温度较高,水与钢材接触后会快速升温,高温水进入储水箱后缺乏对水的冷却措施,造成持续使用高温水对钢材进行喷淋,影响对钢材的冷却效率。When the above device is actually used, the steel is cooled by spraying the water in the water tank on the surface of the steel. At the same time, the sprayed water flows back to the water tank through the collection pool, thereby achieving the effect of recycling water resources. However, due to the high temperature of the steel, the water will quickly heat up after contacting the steel. After the high-temperature water enters the water tank, there is a lack of cooling measures for the water, resulting in continuous use of high-temperature water to spray the steel, affecting the cooling efficiency of the steel.
需要说明的是,上述内容属于发明人的技术认知范畴,并不必然构成现有技术。It should be noted that the above contents belong to the technical knowledge of the inventor and do not necessarily constitute prior art.
实用新型内容Utility Model Content
鉴于此,本实用新型的目的在于提供一种钢材热处理加工用快速冷却装置,以解决上述背景技术中提出的问题。In view of this, the purpose of the present invention is to provide a rapid cooling device for heat treatment of steel to solve the problems raised in the above-mentioned background technology.
本实用新型提供的钢材热处理加工用快速冷却装置,包括固定架,所述固定架的顶部设置有冷却组件,所述固定架的内壁固定安装有喷淋管,所述喷淋管的底部连通有喷头,所述固定架的内部设置有支撑架,所述支撑架的内壁转动设置有传动辊,所述固定架的底部连通有排水管,所述排水管的底部连通有水箱,所述水箱的一侧设有加水管,所述水箱的另一侧连通有出水管。The utility model provides a rapid cooling device for heat treatment of steel, comprising a fixed frame, a cooling assembly is arranged on the top of the fixed frame, a spray pipe is fixedly installed on the inner wall of the fixed frame, a nozzle is connected to the bottom of the spray pipe, a support frame is arranged inside the fixed frame, a transmission roller is rotatably arranged on the inner wall of the support frame, a drain pipe is connected to the bottom of the fixed frame, a water tank is connected to the bottom of the drain pipe, a water filling pipe is arranged on one side of the water tank, and a water outlet pipe is connected to the other side of the water tank.
作为本实用新型提供一种钢材热处理加工用快速冷却装置,优选的,所述冷却组件包括设置于所述固定架顶部的箱体,所述箱体的内部设置有集中箱,所述集中箱的内部设置有冷却管,所述冷却管的一端与出水管的一端连通,所述集中箱的顶部设置有制冷器,所述制冷器的输出端通过管道与集中箱的顶部连通,所述箱体的内部设置有水泵,所述水泵的排水端连通有输水管,所述输水管的底部与喷淋管的顶部连通。As the utility model provides a rapid cooling device for heat treatment of steel, preferably, the cooling assembly includes a box body arranged on the top of the fixed frame, a central box is arranged inside the box body, a cooling pipe is arranged inside the central box, one end of the cooling pipe is connected with one end of the water outlet pipe, a refrigerator is arranged on the top of the central box, the output end of the refrigerator is connected with the top of the central box through a pipeline, a water pump is arranged inside the box body, the drainage end of the water pump is connected with a water supply pipe, and the bottom of the water supply pipe is connected with the top of the spray pipe.
作为本实用新型提供一种钢材热处理加工用快速冷却装置,优选的,所述箱体的内部设置有盒体,所述冷却管的一端通过管道与盒体的一侧连通,所述盒体的内部设置有过滤板,所述水泵的抽水端通过管道与盒体的另一侧连通。As the utility model provides a rapid cooling device for heat treatment of steel, preferably, a box body is arranged inside the box body, one end of the cooling pipe is connected with one side of the box body through a pipeline, a filter plate is arranged inside the box body, and the water pumping end of the water pump is connected with the other side of the box body through a pipeline.
作为本实用新型提供一种钢材热处理加工用快速冷却装置,优选的,所述箱体的顶部设置有散热口,所述排水管的外侧设置有控制阀。As the utility model provides a rapid cooling device for heat treatment of steel, preferably, a heat dissipation port is provided on the top of the box body, and a control valve is provided on the outside of the drain pipe.
作为本实用新型提供一种钢材热处理加工用快速冷却装置,优选的,所述固定架的底部固定连接有固定腿,所述固定腿的底部固定连接有底板。As the utility model provides a rapid cooling device for heat treatment of steel, preferably, the bottom of the fixing frame is fixedly connected with a fixing leg, and the bottom of the fixing leg is fixedly connected with a bottom plate.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:
该钢材热处理加工用快速冷却装置,通过设置固定架,固定架对支撑架进行支撑固定,传动辊对钢材进行输送,钢材进入固定架内,通过喷淋管和喷头将水喷淋在钢材上,对钢材进行冷却降温,喷淋后的水通过排水管进入水箱内,水泵通过出水管将水箱内的水抽入并排入到集中箱内部的冷却管内,制冷器将外界空气吸入,对空气进行制冷,冷气进入集中箱内,对冷却管进行冷却降温,使高温水得到快速冷却,冷却管为一种S形弯曲状布置的部件,且为一种铝合金材料制成的部件,以此提高冷却效果,接着水泵通过输水管将冷却后的水输送到喷淋管内,从而达到了对水资源进行循环利用的同时,可以对高温水进行冷却降温,提高对钢材的冷却效率的目的。The rapid cooling device for heat treatment of steel is provided with a fixed frame, the fixed frame supports and fixes the support frame, the transmission roller conveys the steel, the steel enters the fixed frame, water is sprayed on the steel through a spray pipe and a nozzle, the steel is cooled and lowered in temperature, the sprayed water enters the water tank through a drain pipe, the water pump draws the water in the water tank into the cooling pipe inside the central box through the outlet pipe, the refrigerator sucks in the outside air to cool the air, the cold air enters the central box, cools and lowers in temperature the cooling pipe, and the high-temperature water is quickly cooled, the cooling pipe is an S-shaped curved component, and is a component made of aluminum alloy material, so as to improve the cooling effect, and then the water pump conveys the cooled water to the spray pipe through the water pipe, thereby achieving the purpose of recycling water resources while cooling and lowering in temperature the high-temperature water and improving the cooling efficiency of the steel.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型提供的钢材热处理加工用快速冷却装置的一种较佳实施例的结构示意图;FIG1 is a schematic structural diagram of a preferred embodiment of a rapid cooling device for heat treatment of steel provided by the utility model;
图2为本实用新型所示冷却组件的结构示意图。FIG. 2 is a schematic structural diagram of a cooling assembly shown in the present invention.
图中标号:1、固定架;2、冷却组件;21、箱体;22、集中箱;23、冷却管;24、制冷器;25、水泵;26、输水管;3、喷淋管;4、喷头;5、支撑架;6、传动辊;7、排水管;8、水箱;9、出水管;10、盒体;11、过滤板;12、散热口;13、控制阀;14、固定腿;15、底板。Numbers in the figure: 1. Fixed frame; 2. Cooling assembly; 21. Box body; 22. Central box; 23. Cooling pipe; 24. Refrigerator; 25. Water pump; 26. Water pipe; 3. Spray pipe; 4. Nozzle; 5. Support frame; 6. Drive roller; 7. Drain pipe; 8. Water tank; 9. Water outlet pipe; 10. Box body; 11. Filter plate; 12. Heat dissipation port; 13. Control valve; 14. Fixed leg; 15. Bottom plate.
具体实施方式DETAILED DESCRIPTION
下面结合附图和实施方式对本实用新型作进一步说明。The utility model is further described below in conjunction with the accompanying drawings and implementation modes.
请结合参阅图1-图2,一种钢材热处理加工用快速冷却装置,包括固定架1。Please refer to FIG. 1 and FIG. 2 , which illustrate a rapid cooling device for heat treatment of steel, including a fixing frame 1 .
在具体实施过程中,如图1和图2所示,固定架1的顶部设置有冷却组件2,固定架1的内壁固定安装有喷淋管3,喷淋管3的底部连通有喷头4,固定架1的内部设置有支撑架5,支撑架5的内壁转动设置有传动辊6,固定架1的底部连通有排水管7,排水管7的底部连通有水箱8,水箱8的一侧设有加水管,水箱8的另一侧连通有出水管9。In the specific implementation process, as shown in Figures 1 and 2, a cooling assembly 2 is provided on the top of the fixed frame 1, a spray pipe 3 is fixedly installed on the inner wall of the fixed frame 1, the bottom of the spray pipe 3 is connected to a nozzle 4, a support frame 5 is provided inside the fixed frame 1, a transmission roller 6 is rotatably provided on the inner wall of the support frame 5, the bottom of the fixed frame 1 is connected to a drain pipe 7, the bottom of the drain pipe 7 is connected to a water tank 8, a water filling pipe is provided on one side of the water tank 8, and a water outlet pipe 9 is connected to the other side of the water tank 8.
冷却组件2包括设置于固定架1顶部的箱体21,箱体21的内部设置有集中箱22,集中箱22的内部设置有冷却管23,冷却管23的一端与出水管9的一端连通,集中箱22的顶部设置有制冷器24,制冷器24的输出端通过管道与集中箱22的顶部连通,箱体21的内部设置有水泵25,水泵25的排水端连通有输水管26,输水管26的底部与喷淋管3的顶部连通。The cooling assembly 2 includes a box body 21 arranged on the top of the fixing frame 1, a central box 22 is arranged inside the box body 21, a cooling pipe 23 is arranged inside the central box 22, one end of the cooling pipe 23 is connected to one end of the water outlet pipe 9, a refrigerator 24 is arranged on the top of the central box 22, the output end of the refrigerator 24 is connected to the top of the central box 22 through a pipeline, a water pump 25 is arranged inside the box body 21, the drainage end of the water pump 25 is connected to a water pipe 26, and the bottom of the water pipe 26 is connected to the top of the spray pipe 3.
箱体21的内部设置有盒体10,冷却管23的一端通过管道与盒体10的一侧连通,盒体10的内部设置有过滤板11,水泵25的抽水端通过管道与盒体10的另一侧连通。The box body 10 is arranged inside the box body 21, one end of the cooling pipe 23 is connected to one side of the box body 10 through a pipeline, a filter plate 11 is arranged inside the box body 10, and the pumping end of the water pump 25 is connected to the other side of the box body 10 through a pipeline.
箱体21的顶部设置有散热口12,排水管7的外侧设置有控制阀13。A heat dissipation port 12 is disposed on the top of the box body 21 , and a control valve 13 is disposed on the outside of the drain pipe 7 .
固定架1的底部固定连接有固定腿14,固定腿14的底部固定连接有底板15。The bottom of the fixing frame 1 is fixedly connected with a fixing leg 14 , and the bottom of the fixing leg 14 is fixedly connected with a bottom plate 15 .
需要说明的是:通过设置固定架1,固定架1对支撑架5进行支撑固定,传动辊6对钢材进行输送,钢材进入固定架1内,通过喷淋管3和喷头4将水喷淋在钢材上,对钢材进行冷却降温,喷淋后的水通过排水管7进入水箱8内,水泵25通过出水管9将水箱8内的水抽入并排入到集中箱22内部的冷却管23内,制冷器24将外界空气吸入,对空气进行制冷,冷气进入集中箱22内,对冷却管23进行冷却降温,使高温水得到快速冷却,冷却管23为一种S形弯曲状布置的部件,且为一种铝合金材料制成的部件,以此提高冷却效果,接着水泵25通过输水管26将冷却后的水输送到喷淋管3内,从而达到了对水资源进行循环利用的同时,可以对高温水进行冷却降温,提高对钢材的冷却效率的目的,通过设置盒体10,盒体10的内部设置有过滤板11,过滤板11对进入盒体10内的水进行过滤,去除水中的杂质,通过散热口12对箱体21内设备运行产生的热量进行散热,通过控制阀13对排水管7的流量进行控制,通过固定腿14和底板15对固定架1进行支撑固定。It should be noted that: by setting a fixed frame 1, the fixed frame 1 supports and fixes the support frame 5, the transmission roller 6 transports the steel, the steel enters the fixed frame 1, and water is sprayed on the steel through the spray pipe 3 and the nozzle 4 to cool the steel. The sprayed water enters the water tank 8 through the drain pipe 7, and the water pump 25 draws the water in the water tank 8 through the outlet pipe 9 and discharges it into the cooling pipe 23 inside the central box 22. The refrigerator 24 sucks in the outside air to cool the air, and the cold air enters the central box 22 to cool the cooling pipe 23, so that the high-temperature water is quickly cooled. The cooling pipe 23 is a component arranged in an S-shaped bending shape, and is a The components are made of aluminum alloy material to improve the cooling effect. Then the water pump 25 transports the cooled water to the spray pipe 3 through the water pipe 26, thereby achieving the purpose of recycling water resources and cooling the high-temperature water to improve the cooling efficiency of the steel. By setting the box body 10, a filter plate 11 is arranged inside the box body 10. The filter plate 11 filters the water entering the box body 10 to remove impurities in the water. The heat generated by the operation of the equipment in the box body 21 is dissipated through the heat dissipation port 12. The flow of the drain pipe 7 is controlled by the control valve 13, and the fixed frame 1 is supported and fixed by the fixed legs 14 and the bottom plate 15.
本实用新型提供的一种钢材热处理加工用快速冷却装置的工作原理如下:The working principle of a rapid cooling device for heat treatment of steel provided by the utility model is as follows:
在使用时,通过设置固定架1,固定架1对支撑架5进行支撑固定,传动辊6对钢材进行输送,钢材进入固定架1内,通过喷淋管3和喷头4将水喷淋在钢材上,对钢材进行冷却降温,喷淋后的水通过排水管7进入水箱8内,水泵25通过出水管9将水箱8内的水抽入并排入到集中箱22内部的冷却管23内,制冷器24将外界空气吸入,对空气进行制冷,冷气进入集中箱22内,对冷却管23进行冷却降温,使高温水得到快速冷却,冷却管23为一种S形弯曲状布置的部件,且为一种铝合金材料制成的部件,以此提高冷却效果,接着水泵25通过输水管26将冷却后的水输送到喷淋管3内,从而达到了对水资源进行循环利用的同时,可以对高温水进行冷却降温,提高对钢材的冷却效率的目的,通过设置盒体10,盒体10的内部设置有过滤板11,过滤板11对进入盒体10内的水进行过滤,去除水中的杂质,通过散热口12对箱体21内设备运行产生的热量进行散热,通过控制阀13对排水管7的流量进行控制,通过固定腿14和底板15对固定架1进行支撑固定。When in use, by setting a fixing frame 1, the fixing frame 1 supports and fixes the supporting frame 5, the driving roller 6 transports the steel, the steel enters the fixing frame 1, and water is sprayed on the steel through the spray pipe 3 and the nozzle 4 to cool the steel. The sprayed water enters the water tank 8 through the drain pipe 7, and the water pump 25 draws the water in the water tank 8 through the outlet pipe 9 and discharges it into the cooling pipe 23 inside the central box 22. The refrigerator 24 sucks in the outside air to cool the air, and the cold air enters the central box 22 to cool the cooling pipe 23, so that the high-temperature water is quickly cooled. The cooling pipe 23 is a component arranged in an S-shaped bending shape, and is an aluminum The components are made of alloy materials to improve the cooling effect. Then the water pump 25 transports the cooled water to the spray pipe 3 through the water pipe 26, thereby achieving the purpose of recycling water resources and cooling the high-temperature water to improve the cooling efficiency of the steel. By setting the box body 10, a filter plate 11 is arranged inside the box body 10. The filter plate 11 filters the water entering the box body 10 to remove impurities in the water. The heat generated by the operation of the equipment in the box body 21 is dissipated through the heat dissipation port 12. The flow of the drain pipe 7 is controlled by the control valve 13, and the fixed frame 1 is supported and fixed by the fixed legs 14 and the bottom plate 15.
需要说明的是,水泵和制冷器均为现有设备,本领域技术人员均可通过技术手册得知或通过常规实验方法获知,本实用保护的内容也不涉及对于内部结构和方法的改进,因此不做赘述。It should be noted that the water pump and the refrigerator are both existing equipment, and those skilled in the art can learn about them through technical manuals or conventional experimental methods. The content of this practical protection does not involve improvements to the internal structure and methods, so they will not be elaborated.
以上所述仅为本实用新型的实施例,并非因此限制本实用新型的专利范围,凡是利用本实用新型说明书及附图内容所作的等效结构或等效流程变换,或直接或间接运用在其它相关的技术领域,均同理包括在本实用新型的专利保护范围内。The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims (5)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202420041663.7U CN221644985U (en) | 2024-01-09 | 2024-01-09 | A rapid cooling device for heat treatment of steel |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202420041663.7U CN221644985U (en) | 2024-01-09 | 2024-01-09 | A rapid cooling device for heat treatment of steel |
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