CN221644503U - Wind-powered electricity generation blade root lift transfer car (buggy) - Google Patents

Wind-powered electricity generation blade root lift transfer car (buggy) Download PDF

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Publication number
CN221644503U
CN221644503U CN202420208798.8U CN202420208798U CN221644503U CN 221644503 U CN221644503 U CN 221644503U CN 202420208798 U CN202420208798 U CN 202420208798U CN 221644503 U CN221644503 U CN 221644503U
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blade root
fixedly connected
fixing frame
wind turbine
hydraulic cylinder
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田亮
王运霖
王建银
运桂兰
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Jiuquan Tianyu Machinery Co ltd
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Jiuquan Tianyu Machinery Co ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/70Wind energy
    • Y02E10/72Wind turbines with rotation axis in wind direction

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Abstract

The utility model relates to the field of wind power blade transfer tools, in particular to a wind power blade root lifting transfer trolley which comprises a trapezoid fixing frame and a hydraulic cylinder, wherein a mounting plate is detachably connected to the front side of the trapezoid fixing frame, a plurality of threaded holes are formed in the mounting plate, the bottoms of two sides of the trapezoid fixing frame are fixedly connected with the output end of the hydraulic cylinder, a balance plate is fixedly connected to the bottom of the hydraulic cylinder, and universal wheels are fixedly connected to the bottom of the balance plate. According to the wind power blade root lifting device, the mounting plates with different specifications can be arranged on the trapezoid fixing frame in a detachable mode, the mounting plates can be replaced to adapt to the use of blades with different specifications, the hydraulic cylinder is arranged to drive the wind power blade root to lift by using the device, a crane or a portal frame is not required to lift, the lifting of the wind power blade root can be realized, and the problem that production requirements cannot be met due to limited space in a production workshop caused by the increase of the diameter of the wind power blade root can be solved.

Description

一种风电叶片叶根升降转运车A wind turbine blade root lifting and transporting vehicle

技术领域Technical Field

本实用新型涉及风电叶片转运工装领域,具体是一种风电叶片叶根升降转运车。The utility model relates to the field of wind turbine blade transport tooling, in particular to a wind turbine blade root lifting and transporting vehicle.

背景技术Background Art

风能是因空气流做功而提供给人类的一种可利用的能量,其储量丰富、分布广泛、干净清洁,属于可再生能源。目前利用风能的主要手段为风力发电,风力发电是指把风的动能转为电能,风力发电非常环保,产生的电能巨大,风力发电作为发展前景最好的清洁能源之一被广泛推广应用。风力发电技术离不开风电机组的支撑,风电叶片是风力发电机组的重要部件。风电叶片在生产制造过程中需要经过铺层、灌注、合模、脱模、后处理等工序,后处理过程中需要配合用到支架或者转运车等,因此会频繁转运叶片,目前在叶片转运时,通常是利用行车或者龙门架将叶片进行吊装,然后再将其放置在支架或者是转运车上,而随着风电叶片产业的迅速发展,风电叶片叶根的直径越来越大,原生产车间由于空间限制安装的行车或者龙门架已经无法满足风电叶片的生产需求。因此,需要开发一种既能方便风电叶片升降,又能实现风电叶片转运的叶根升降转运车。Wind energy is a kind of usable energy provided to human beings by air flow. It is abundant, widely distributed, clean and belongs to renewable energy. At present, the main means of utilizing wind energy is wind power generation. Wind power generation refers to converting the kinetic energy of wind into electrical energy. Wind power generation is very environmentally friendly and generates huge amounts of electricity. As one of the clean energy with the best development prospects, wind power generation is widely promoted and applied. Wind power generation technology is inseparable from the support of wind turbines, and wind turbine blades are important components of wind turbines. In the production and manufacturing process, wind turbine blades need to go through processes such as laying, pouring, mold closing, demoulding, and post-processing. In the post-processing process, brackets or transfer vehicles are needed, so blades are frequently transported. At present, when transporting blades, cranes or gantry frames are usually used to hoist the blades, and then they are placed on brackets or transfer vehicles. With the rapid development of the wind turbine blade industry, the diameter of the root of wind turbine blades is getting larger and larger. The cranes or gantry frames installed in the original production workshop due to space limitations can no longer meet the production needs of wind turbine blades. Therefore, it is necessary to develop a blade root lifting and transporting vehicle that can facilitate the lifting and lowering of wind turbine blades and realize the transportation of wind turbine blades.

实用新型内容Utility Model Content

针对以上技术问题,本实用新型提供了一种既能方便风电叶片升降,又能实现风电叶片转运的叶根升降转运车,以解决目前空间限制导致车间行车或龙门架无法满足使用需求的问题。In view of the above technical problems, the utility model provides a blade root lifting and transfer vehicle which can facilitate the lifting and lowering of wind turbine blades and realize the transportation of wind turbine blades, so as to solve the problem that the workshop crane or gantry cannot meet the usage requirements due to current space limitations.

为解决上述技术问题,本实用新型所述的一种风电叶片叶根升降转运车,包括梯形固定架、液压缸,所述梯形固定架前侧可拆卸连接有安装板,所述安装板上开设有若干螺纹孔,所述梯形固定架两侧底部与所述液压缸输出端固定连接,所述液压缸底部固定连接有平衡板,所述平衡板底部固定连接有万向轮。In order to solve the above technical problems, the utility model describes a wind turbine blade root lifting and transfer vehicle, including a trapezoidal fixed frame and a hydraulic cylinder. The front side of the trapezoidal fixed frame is detachably connected to a mounting plate, and a plurality of threaded holes are provided on the mounting plate. The bottoms on both sides of the trapezoidal fixed frame are fixedly connected to the output end of the hydraulic cylinder, the bottom of the hydraulic cylinder is fixedly connected to a balance plate, and the bottom of the balance plate is fixedly connected to a universal wheel.

进一步,所述平衡板上位于所述液压缸外侧固定连接有导向组件,所述导向组件上端与所述梯形固定架底部固定连接。Furthermore, a guide assembly is fixedly connected to the balance plate outside the hydraulic cylinder, and the upper end of the guide assembly is fixedly connected to the bottom of the trapezoidal fixing frame.

进一步,所述导向组件包括滑杆、滑套,所述滑套固定连接于所述平衡板上,所述滑杆固定连接于所述梯形固定架底端,所述滑杆下端滑动连接于所述滑套内,能够确保安装板及梯形固定架垂直升降,避免造成液压缸的损坏。Furthermore, the guide assembly includes a sliding rod and a sliding sleeve. The sliding sleeve is fixedly connected to the balance plate, the sliding rod is fixedly connected to the bottom end of the trapezoidal fixing frame, and the lower end of the sliding rod is slidably connected in the sliding sleeve, which can ensure the vertical lifting of the mounting plate and the trapezoidal fixing frame to avoid damage to the hydraulic cylinder.

进一步,所述安装板通过螺栓与所述梯形固定架连接,能够方便安装板的拆装更换。Furthermore, the mounting plate is connected to the trapezoidal fixing frame by bolts, so that the mounting plate can be easily disassembled, assembled and replaced.

进一步,所述梯形固定架两侧的所述导向组件的数量均不少于一个,能够保证装置的牢固性及稳定性。Furthermore, the number of the guide components on both sides of the trapezoidal fixing frame is not less than one, which can ensure the firmness and stability of the device.

进一步,所述梯形固定架两侧均设置有数量为两个的所述液压缸,所述液压缸顶端通过连接杆与所述梯形固定架连接,能够提高装置使用的安全性,确保装置稳定运行。Furthermore, two hydraulic cylinders are provided on both sides of the trapezoidal fixing frame, and the top ends of the hydraulic cylinders are connected to the trapezoidal fixing frame via connecting rods, which can improve the safety of the device and ensure the stable operation of the device.

进一步,所述梯形固定架上固定连接有加强杆,能够增加装置的强度,提高设备牢固性。Furthermore, a reinforcing rod is fixedly connected to the trapezoidal fixing frame, which can increase the strength of the device and improve the firmness of the equipment.

进一步,所述液压缸与所述滑套之间固定连接有加固杆,能够进一步提高装置强度。Furthermore, a reinforcement rod is fixedly connected between the hydraulic cylinder and the sliding sleeve, which can further improve the strength of the device.

本实用新型与现有技术相比具有以下优点:Compared with the prior art, the utility model has the following advantages:

本实用新型通过在梯形固定架上可拆卸连接安装板,并在安装板上开设螺纹孔,能够利用叶根螺栓将风电叶片叶根与安装板固定连接,并且可以根据风电叶片的规格型号设置不同规格的安装板,更换安装板即可适应不同型号叶片的使用,通过设置液压缸能够利用此装置带动风电叶片叶根进行升降,无需行车或龙门架进行吊装,即可实现风电叶片叶根的升降,既能解决风电叶片叶根直径增大导致生产车间空间受限无法满足生产需求的问题,同时无需将风电叶片频繁进行转移即可实现叶片的转运。The utility model has a mounting plate detachably connected to a trapezoidal fixing frame and a threaded hole is provided on the mounting plate, so that the blade root of the wind turbine blade can be fixedly connected to the mounting plate by means of blade root bolts, and mounting plates of different specifications can be provided according to the specifications of the wind turbine blades. The use of blades of different models can be adapted by replacing the mounting plates, and the blade roots of the wind turbine blades can be driven to rise and fall by means of the device by providing a hydraulic cylinder, and the lifting of the blade roots of the wind turbine blades can be achieved without the need for a crane or a gantry for lifting, which can solve the problem that the space of the production workshop is limited and cannot meet the production needs due to the increase in the diameter of the blade roots of the wind turbine blades, and at the same time, the transportation of the wind turbine blades can be achieved without the need for frequent transfer of the wind turbine blades.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1为本实用新型结构示意图。Fig. 1 is a schematic diagram of the structure of the utility model.

图2为图1的右视图。FIG. 2 is a right side view of FIG. 1 .

图中:1、梯形固定架,2、安装板,3、螺纹孔,4、螺栓,5、液压缸,6、平衡板,7、万向轮,8、滑套,9、滑杆,10、加强杆,11、连接杆,12、加固杆。In the figure: 1. trapezoidal fixing frame, 2. mounting plate, 3. threaded hole, 4. bolt, 5. hydraulic cylinder, 6. balance plate, 7. universal wheel, 8. sliding sleeve, 9. sliding rod, 10. reinforcing rod, 11. connecting rod, 12. reinforcement rod.

具体实施方式DETAILED DESCRIPTION

下面结合附图说明对本实用新型作进一步说明。The utility model will be further described below in conjunction with the accompanying drawings.

如图1、2所示的一种风电叶片叶根升降转运车,包括梯形固定架1、液压缸5,梯形固定架1前侧可拆卸连接有安装板2,安装板2上开设有若干螺纹孔3,梯形固定架1两侧底部与液压缸5输出端固定连接,液压缸5底部固定连接有平衡板6,平衡板6底部通过螺栓固定连接有万向轮7。A wind turbine blade root lifting and transfer vehicle as shown in Figures 1 and 2 includes a trapezoidal fixing frame 1 and a hydraulic cylinder 5. The front side of the trapezoidal fixing frame 1 is detachably connected to a mounting plate 2, and a plurality of threaded holes 3 are provided on the mounting plate 2. The bottoms of both sides of the trapezoidal fixing frame 1 are fixedly connected to the output ends of the hydraulic cylinder 5. A balancing plate 6 is fixedly connected to the bottom of the hydraulic cylinder 5, and a universal wheel 7 is fixedly connected to the bottom of the balancing plate 6 by bolts.

需要说明的是,由于无需利用连接螺栓将安装板2与风电叶片叶根上的螺孔一一对应全部固定,因此安装板2的结构可以为两个对称设置的斜板,在斜板上呈圆弧形间隔开设位置与风电叶片叶根上的螺孔相对应的螺纹孔3;另外,安装板2的结构也可以设置为与风电叶片叶根对应的法兰盘结构。It should be noted that, since there is no need to use connecting bolts to fix the mounting plate 2 to the screw holes on the root of the wind turbine blade one by one, the structure of the mounting plate 2 can be two symmetrically arranged inclined plates, on which threaded holes 3 corresponding to the screw holes on the root of the wind turbine blade are arranged in an arc shape at intervals; in addition, the structure of the mounting plate 2 can also be set to a flange structure corresponding to the root of the wind turbine blade.

为了增加设备运行的稳定性,确保设备能够带动风电叶片叶根实现稳定的升降,平衡板6上位于液压缸5外侧固定连接有导向组件,导向组件上端与梯形固定架1底部固定连接。导向组件包括滑杆9、滑套8,滑套8固定连接于平衡板6上,滑杆9固定连接于梯形固定架1底端,滑杆9下端滑动连接于滑套8内。梯形固定架1两侧的导向组件的数量均不少于一个。In order to increase the stability of the equipment operation and ensure that the equipment can drive the blade roots of wind turbine blades to achieve stable lifting and lowering, a guide assembly is fixedly connected to the balance plate 6 outside the hydraulic cylinder 5, and the upper end of the guide assembly is fixedly connected to the bottom of the trapezoidal fixed frame 1. The guide assembly includes a slide bar 9 and a slide sleeve 8, the slide sleeve 8 is fixedly connected to the balance plate 6, the slide bar 9 is fixedly connected to the bottom of the trapezoidal fixed frame 1, and the lower end of the slide bar 9 is slidably connected to the slide sleeve 8. The number of guide assemblies on both sides of the trapezoidal fixed frame 1 is not less than one.

为了方便安装板2的拆装更换,以便于将装置使用于不同规格型号叶片时能够实现快速更换,提高工作效率,安装板2通过螺栓4与梯形固定架1连接。In order to facilitate the disassembly, assembly and replacement of the mounting plate 2 so as to achieve rapid replacement when the device is used on blades of different specifications and models and improve work efficiency, the mounting plate 2 is connected to the trapezoidal fixing frame 1 by bolts 4 .

为了确保设备运行过程中的稳定性及安全性,避免由于一个液压缸5出现问题时导致出现重大损失,梯形固定架1两侧均设置有数量为两个的液压缸5,液压缸5顶端通过连接杆11与梯形固定架1连接。液压缸5与平衡板6通过连接螺栓固定连接,连接杆11一端与液压缸5通过连接螺栓进行连接固定。In order to ensure the stability and safety of the equipment during operation and avoid major losses caused by a problem with a hydraulic cylinder 5, two hydraulic cylinders 5 are provided on both sides of the trapezoidal fixed frame 1, and the top of the hydraulic cylinder 5 is connected to the trapezoidal fixed frame 1 through a connecting rod 11. The hydraulic cylinder 5 is fixedly connected to the balance plate 6 through a connecting bolt, and one end of the connecting rod 11 is connected and fixed to the hydraulic cylinder 5 through a connecting bolt.

需要说明的是,液压缸5运行需要配备液压泵同时进行使用,因此本装置的液压缸5需要通过管道与液压泵连接,液压泵可连接在平衡板6,也可放置在车间内,液压缸5及液压泵均为现有装置,其连接关系也为现有技术,因此,本实施例中不再对其进行过多赘述。It should be noted that the operation of the hydraulic cylinder 5 requires the use of a hydraulic pump at the same time, so the hydraulic cylinder 5 of the present device needs to be connected to the hydraulic pump through a pipeline. The hydraulic pump can be connected to the balance board 6 or placed in the workshop. The hydraulic cylinder 5 and the hydraulic pump are both existing devices, and their connection relationship is also existing technology. Therefore, they will not be described in detail in this embodiment.

为了增加装置的强度,提高设备牢固性,梯形固定架1上固定连接有加强杆10。为了进一步提高装置的强度,液压缸5与滑套8之间固定连接有加固杆12。In order to increase the strength of the device and improve the firmness of the equipment, a reinforcing rod 10 is fixedly connected to the trapezoidal fixed frame 1. In order to further improve the strength of the device, a reinforcing rod 12 is fixedly connected between the hydraulic cylinder 5 and the sliding sleeve 8.

需要说明的是,由于风电叶片的型号规格众多,因此风电叶片叶根的直径是不相同的,此装置配备有多个对应不同规格型号风电叶片的安装板2,在进行使用时,可根据风电叶片型号选择更换相应的安装板2进行使用,本实施例中安装板2是与梯形固定架1通过螺栓4连接的,以此便于实现安装板2的更换。同时,本装置在使用时,通过AGV小车对此装置进行牵引移动。It should be noted that, due to the large number of wind turbine blades, the diameters of the blade roots of wind turbine blades are different. This device is equipped with a plurality of mounting plates 2 corresponding to wind turbine blades of different specifications and models. When in use, the corresponding mounting plate 2 can be replaced according to the wind turbine blade model. In this embodiment, the mounting plate 2 is connected to the trapezoidal fixing frame 1 by bolts 4, so as to facilitate the replacement of the mounting plate 2. At the same time, when the device is in use, the device is towed and moved by the AGV trolley.

本实施例的工作过程如下:The working process of this embodiment is as follows:

在风电叶片生产脱模之后需要进入后处理工序,此时利用AGV小车牵引将此装置移动至风电叶片叶根处,控制液压缸5升降带动梯形固定架1及安装板2进行高度调整,液压缸5升降过程中滑杆9会在滑套8中滑动,以此实现导向,提高装置运行稳定性,将高度调整至螺纹孔3与风电叶片叶根上的螺孔位置相对应时,对此装置与风电叶片叶根之间间距进行微调,调整之后利用叶根螺栓贯穿螺纹孔3将安装板2与风电叶片叶根固定连接,之后可以根据工序对风电叶片进行升降或者转运。需要将此装置应用在不同规格型号的风电叶片时,由于叶根直径不同,因此需要更换对应型号的安装板2,松开螺栓4将原安装板2拆下后将对应的安装板2安装即可。同时,在使用本装置时,需要配套叶尖的装置使用。After the wind turbine blade is demoulded, it needs to enter the post-processing process. At this time, the AGV trolley is used to pull the device to the root of the wind turbine blade, and the hydraulic cylinder 5 is controlled to lift and lower to drive the trapezoidal fixing frame 1 and the mounting plate 2 to adjust the height. During the lifting and lowering process of the hydraulic cylinder 5, the slide bar 9 will slide in the sleeve 8 to achieve guidance and improve the operating stability of the device. When the height is adjusted to the position of the threaded hole 3 corresponding to the screw hole position on the wind turbine blade root, the distance between the device and the wind turbine blade root is fine-tuned. After adjustment, the root bolt is used to penetrate the threaded hole 3 to fix the mounting plate 2 to the wind turbine blade root. After that, the wind turbine blade can be lifted or transported according to the process. When it is necessary to apply this device to wind turbine blades of different specifications and models, due to the different root diameters, it is necessary to replace the corresponding model of the mounting plate 2. Loosen the bolt 4 to remove the original mounting plate 2 and then install the corresponding mounting plate 2. At the same time, when using this device, a matching blade tip device is required.

Claims (8)

1. The utility model provides a wind-powered electricity generation blade root lift transfer car (buggy), its characterized in that: including trapezoidal mount (1), pneumatic cylinder (5), be connected with mounting panel (2) can be dismantled to trapezoidal mount (1) front side, a plurality of screw holes (3) have been seted up on mounting panel (2), trapezoidal mount (1) both sides bottom with pneumatic cylinder (5) output fixed connection, pneumatic cylinder (5) bottom fixedly connected with balance board (6), balance board (6) bottom fixedly connected with universal wheel (7).
2. The wind turbine blade root lift truck of claim 1, wherein: the balance plate (6) is positioned outside the hydraulic cylinder (5) and fixedly connected with a guide assembly, and the upper end of the guide assembly is fixedly connected with the bottom of the trapezoid fixing frame (1).
3. The wind turbine blade root lift truck of claim 2, wherein: the guide assembly comprises a sliding rod (9) and a sliding sleeve (8), the sliding sleeve (8) is fixedly connected to the balance plate (6), the sliding rod (9) is fixedly connected to the bottom end of the trapezoid fixing frame (1), and the lower end of the sliding rod (9) is slidably connected to the sliding sleeve (8).
4. The wind turbine blade root lift truck of claim 1, wherein: the mounting plate (2) is connected with the trapezoid fixing frame (1) through bolts (4).
5. A wind blade root lift truck according to claim 3, wherein: the number of the guide components on two sides of the trapezoid fixing frame (1) is not less than one.
6. The wind turbine blade root lift truck of claim 1, wherein: the two sides of the trapezoid fixing frame (1) are respectively provided with two hydraulic cylinders (5), and the top ends of the hydraulic cylinders (5) are connected with the trapezoid fixing frame (1) through connecting rods (11).
7. The wind turbine blade root lift truck of claim 1, wherein: reinforcing rods (10) are fixedly connected to the trapezoid fixing frames (1).
8. A wind blade root lift truck according to claim 3, wherein: a reinforcing rod (12) is fixedly connected between the hydraulic cylinder (5) and the sliding sleeve (8).
CN202420208798.8U 2024-01-29 2024-01-29 Wind-powered electricity generation blade root lift transfer car (buggy) Active CN221644503U (en)

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CN202420208798.8U CN221644503U (en) 2024-01-29 2024-01-29 Wind-powered electricity generation blade root lift transfer car (buggy)

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