CN221643480U - A raw tea crushing and tea dissolving system device for producing tea wine - Google Patents
A raw tea crushing and tea dissolving system device for producing tea wine Download PDFInfo
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- CN221643480U CN221643480U CN202420211460.8U CN202420211460U CN221643480U CN 221643480 U CN221643480 U CN 221643480U CN 202420211460 U CN202420211460 U CN 202420211460U CN 221643480 U CN221643480 U CN 221643480U
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- 241001122767 Theaceae Species 0.000 title claims abstract description 62
- 238000003756 stirring Methods 0.000 claims description 29
- 239000000843 powder Substances 0.000 claims description 12
- 238000004519 manufacturing process Methods 0.000 claims description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 4
- 239000013049 sediment Substances 0.000 claims 5
- 230000008878 coupling Effects 0.000 claims 1
- 238000010168 coupling process Methods 0.000 claims 1
- 238000005859 coupling reaction Methods 0.000 claims 1
- 238000007599 discharging Methods 0.000 claims 1
- 239000002893 slag Substances 0.000 abstract description 17
- 239000012535 impurity Substances 0.000 abstract description 9
- 238000000227 grinding Methods 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 235000013334 alcoholic beverage Nutrition 0.000 description 1
- -1 debris Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
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Abstract
一种茶本酒生产的原茶粉碎及溶茶系统装置,包括:底座、壳体、排渣口、进料斗、出料斗、转轴、一号轴承、从动齿轮、齿轮链条、固定杆、料斗、二号轴承、支撑杆、导轨、电机和主动齿轮,本实用新型能有效去除茶叶中的杂质,有助于提高茶本酒的品质。
A raw tea grinding and tea dissolving system device for producing tea wine comprises: a base, a shell, a slag discharge port, a feed hopper, a discharge hopper, a rotating shaft, a No. 1 bearing, a driven gear, a gear chain, a fixing rod, a hopper, a No. 2 bearing, a supporting rod, a guide rail, a motor and a driving gear. The utility model can effectively remove impurities in tea leaves and help improve the quality of tea wine.
Description
技术领域Technical Field
本实用新型涉及茶本酒生产技术领域,尤其涉及一种茶本酒生产的原茶粉碎及溶茶系统装置。The utility model relates to the technical field of tea wine production, in particular to a raw tea crushing and tea dissolving system device for tea wine production.
背景技术Background Art
茶本酒,是一种以茶叶为主要原料酿造而成的酒类饮品。在生产茶本酒的工艺流程中,需要先将茶叶通过斗式提升机输送到粉碎机中粉碎成茶粉,然后将茶粉与水混合,才能进行后续的工艺。目前茶本酒生产所用的基本上都是常规的斗式提升机,这类斗式提升机在实际使用时存在一定的不足,采购的茶叶内含有一定的杂质和异物,例如灰尘、碎屑、铁屑等,这些杂质和异物如果不剔除直接进入粉碎环节,则会对茶本酒的品质造成影响。Chaben wine is a kind of alcoholic beverage brewed with tea leaves as the main raw material. In the process of producing Chaben wine, the tea leaves need to be transported to the grinder through a bucket elevator to be crushed into tea powder, and then the tea powder is mixed with water before the subsequent process can be carried out. At present, the conventional bucket elevators are basically used in the production of Chaben wine. This type of bucket elevator has certain shortcomings in actual use. The purchased tea leaves contain certain impurities and foreign matter, such as dust, debris, iron filings, etc. If these impurities and foreign matter are not removed and directly enter the crushing stage, it will affect the quality of Chaben wine.
发明内容Summary of the invention
本实用新型的目的是提供一种茶本酒生产的原茶粉碎及溶茶系统装置,解决传统斗式提升机不能剔除茶叶中的杂质和异物,导致所生产的茶本酒品质不佳的问题,为实现上述目的采取方案如下:The purpose of the utility model is to provide a raw tea crushing and tea dissolving system device for tea wine production, so as to solve the problem that the traditional bucket elevator cannot remove impurities and foreign matter in the tea leaves, resulting in poor quality of the produced tea wine. To achieve the above purpose, the following solutions are adopted:
一种茶本酒生产的原茶粉碎及溶茶系统装置,包括:输送带、投料机器人、斗式提升机、粉碎机、茶粉罐和混合罐,输送带上设置投料机器人,输送带末端设置斗式提升机,斗式提升机的出料口通过管道连接粉碎机,粉碎机的出料口管道连接茶粉罐,带有电动搅拌桨的混合罐分别通过管道连接茶粉罐和水管;其特征在于,斗式提升机包括:底座、壳体、排渣口、进料斗、出料斗、转轴、一号轴承、从动齿轮、齿轮链条、固定杆、料斗、二号轴承、支撑杆、导轨、电机和主动齿轮,所述底座上固定安装壳体,壳体底部设置排渣口,一侧下方设置进料斗,另一侧上方设置出料斗,两根转轴分别通过两端的一号轴承安装在壳体内部的上方和下方,每根转轴的中部两侧均设置从动齿轮,左右同侧的两个从动齿轮共同安装一条齿轮链条,每条齿轮链条的内侧外链板上等间距固定若干固定杆,且两条齿轮链条上的固定杆位置对应,两条齿轮链条上同一位置的固定杆共同固定一个料斗,每根转轴两侧的一号轴承和从动齿轮之间均安装一个二号轴承,左右同侧的二号轴承通过其外侧设置的支撑杆分别固定一个导轨,两侧的导轨均与出料斗接触,电机固定安装在壳体外侧面,并通过其转动轴上的主动齿轮与下方同侧的从动齿轮啮合。A raw tea grinding and dissolving system device for producing tea wine comprises: a conveyor belt, a feeding robot, a bucket elevator, a grinder, a tea powder tank and a mixing tank. The feeding robot is arranged on the conveyor belt, and a bucket elevator is arranged at the end of the conveyor belt. The discharge port of the bucket elevator is connected to the grinder through a pipeline, and the discharge port pipeline of the grinder is connected to the tea powder tank. The mixing tank with an electric stirring paddle is respectively connected to the tea powder tank and the water pipe through pipelines; it is characterized in that the bucket elevator comprises: a base, a shell, a slag discharge port, a feed hopper, a discharge hopper, a rotating shaft, a No. 1 bearing, a driven gear, a gear chain, a fixed rod, a hopper, a No. 2 bearing, a support rod, a guide rail, a motor and a driving gear. The shell is fixedly installed on the base, a slag discharge port is arranged at the bottom of the shell, a feed hopper is arranged at the bottom of one side, and a feed hopper is arranged at the top of the other side. A discharge hopper is arranged on the side, and two rotating shafts are respectively installed at the upper and lower parts of the shell body through No. 1 bearings at both ends. Driven gears are arranged on both sides of the middle part of each rotating shaft, and a gear chain is installed together with two driven gears on the same side on the left and right sides. A number of fixing rods are fixed at equal intervals on the inner outer chain plate of each gear chain, and the positions of the fixing rods on the two gear chains correspond. The fixing rods at the same position on the two gear chains fix a hopper together, and a No. 2 bearing is installed between the No. 1 bearing and the driven gear on both sides of each rotating shaft. The No. 2 bearings on the same side on the left and right sides are respectively fixed with a guide rail through the support rods arranged on the outside thereof, and the guide rails on both sides are in contact with the discharge hopper. The motor is fixedly installed on the outer side of the shell body, and meshes with the driven gear on the same side below through the driving gear on its rotating shaft.
进一步地,所述料斗由斗体、搅拌桨、三号轴承、摆锤、收集板、收集孔、排渣孔和限制块组成,斗体的后侧面与固定杆固接,搅拌桨通过两侧的三号轴承安装在斗体内,且搅拌桨的搅拌杆延伸至斗体外部,斗体内的搅拌桨搅拌杆两端分别铰接摆锤,摆锤下方的斗体内设置截面为V形的收集板,收集板的最低处设置在斗体前方,且在收集板的最低处设置收集孔,排渣孔设置在斗体正面的下方,且位于斗体内底面与收集板底面之间,截面为三角形的限制块设置在排渣孔内。Furthermore, the hopper is composed of a hopper body, a stirring paddle, a No. 3 bearing, a pendulum, a collecting plate, a collecting hole, a slag discharge hole and a limiting block. The rear side of the hopper body is fixedly connected to the fixed rod. The stirring paddle is installed in the hopper body through the No. 3 bearings on both sides, and the stirring rod of the stirring paddle extends to the outside of the hopper body. The two ends of the stirring rod of the stirring paddle in the hopper body are respectively hinged to the pendulum. A collecting plate with a V-shaped cross-section is arranged in the hopper body below the pendulum. The lowest point of the collecting plate is arranged in front of the hopper body, and a collecting hole is arranged at the lowest point of the collecting plate. The slag discharge hole is arranged below the front of the hopper body and is located between the inner bottom surface of the hopper body and the bottom surface of the collecting plate. A limiting block with a triangular cross-section is arranged in the slag discharge hole.
进一步地,所述搅拌桨延伸至斗体外部的搅拌杆部分设置防滑橡胶,并在导轨上滚动。Furthermore, the stirring rod portion of the stirring paddle extending to the outside of the bucket body is provided with anti-skid rubber and rolls on the guide rail.
进一步地,所述收集孔设置有筛网。Furthermore, the collecting hole is provided with a screen.
进一步地,所述导轨的形状与料斗的移动轨迹一致。Furthermore, the shape of the guide rail is consistent with the moving trajectory of the hopper.
进一步地,所述电机电性连接控制器。Furthermore, the motor is electrically connected to the controller.
使用方法:Directions:
工作人员通过控制器启动电机,电机通过主动齿轮带动从动齿轮转动,从而带动齿轮链条上的料斗移动,当茶叶从进料斗进入后,落入到料斗中。在料斗向上举升的过程中,搅拌桨的两端在导轨上滚动,从而带动搅拌桨和摆锤转动,搅拌桨翻动茶叶,使得茶叶表面的杂质和异物脱落,摆锤不断敲击收集板,产生震动,使得杂质和异物逐渐移动至收集孔,然后落入收集板下方的腔室,由于排渣孔设置有限制块,落入腔室的杂质和异物不会离开料斗。当料斗的茶叶从出料斗出料后,料斗排渣孔朝上,并向下移动,当移动至最低位时,排渣孔朝下,腔室内的杂质和异物排出,从排渣口排出。The staff starts the motor through the controller, and the motor drives the driven gear to rotate through the active gear, thereby driving the hopper on the gear chain to move. When the tea leaves enter from the feed hopper, they fall into the hopper. During the upward lifting of the hopper, the two ends of the stirring paddle roll on the guide rail, thereby driving the stirring paddle and the pendulum to rotate. The stirring paddle flips the tea leaves, causing impurities and foreign matter on the surface of the tea leaves to fall off. The pendulum continuously strikes the collection plate, generating vibrations, causing the impurities and foreign matter to gradually move to the collection hole, and then fall into the chamber below the collection plate. Since the slag discharge hole is provided with a limiting block, the impurities and foreign matter that fall into the chamber will not leave the hopper. After the tea leaves in the hopper are discharged from the discharge hopper, the hopper slag discharge hole faces upward and moves downward. When it moves to the lowest position, the slag discharge hole faces downward, and the impurities and foreign matter in the chamber are discharged from the slag discharge port.
本实用新型的优点Advantages of the utility model
(1)本实用新型通过对现有斗式提升机的料斗进行改进,使得其在用于茶本酒生产时,能在运输茶叶的同时,对茶叶进行除杂,使得进入后续工艺的茶叶更加干净,有助于提高所生产茶本酒的品质。(1) The utility model improves the hopper of the existing bucket elevator so that when it is used in the production of tea wine, it can remove impurities from the tea leaves while transporting them, making the tea leaves entering the subsequent process cleaner, which helps to improve the quality of the produced tea wine.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型内部结构的正视图;FIG1 is a front view of the internal structure of the utility model;
图2为本实用新型内部结构的右视图;FIG2 is a right side view of the internal structure of the utility model;
图3为所述料斗的俯视图;Fig. 3 is a top view of the hopper;
图4为所述料斗的内部结构示意图;Fig. 4 is a schematic diagram of the internal structure of the hopper;
图中各标识含义如下:The meanings of the symbols in the figure are as follows:
1-底座;2-壳体;3-排渣口;4-进料斗;5-出料斗;6-转轴;7-一号轴承;8-从动齿轮;9-齿轮链条;10-固定杆;11-料斗;1101-斗体;1102-搅拌桨;1103-三号轴承;1104-摆锤;1105-收集板;1106-收集孔;1107-排渣孔;1108-限制块;12-二号轴承;13-支撑杆;14-导轨;15-电机;16-主动齿轮;17-控制器。1-base; 2-shell; 3-slag discharge port; 4-feed hopper; 5-discharge hopper; 6-rotating shaft; 7-bearing No. 1; 8-driven gear; 9-gear chain; 10-fixing rod; 11-hopper; 1101-bucket body; 1102-stirring paddle; 1103-bearing No. 3; 1104-pendulum; 1105-collecting plate; 1106-collecting hole; 1107-slag discharge hole; 1108-limiting block; 12-bearing No. 2; 13-support rod; 14-guide rail; 15-motor; 16-driving gear; 17-controller.
具体实施方式DETAILED DESCRIPTION
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
一种茶本酒生产的原茶粉碎及溶茶系统装置,包括:输送带、投料机器人、斗式提升机、粉碎机、茶粉罐和混合罐,输送带上设置投料机器人,输送带末端设置斗式提升机,斗式提升机的出料口通过管道连接粉碎机,粉碎机的出料口管道连接茶粉罐,带有电动搅拌桨的混合罐分别通过管道连接茶粉罐和水管;其特征在于,斗式提升机包括:底座1、壳体2、排渣口3、进料斗4、出料斗5、转轴6、一号轴承7、从动齿轮8、齿轮链条9、固定杆10、料斗11、二号轴承12、支撑杆13、导轨14、电机15和主动齿轮16,所述底座1上固定安装壳体2,壳体2底部设置排渣口3,一侧下方设置进料斗4,另一侧上方设置出料斗5,两根转轴6分别通过两端的一号轴承7安装在壳体2内部的上方和下方,每根转轴6的中部两侧均设置从动齿轮8,左右同侧的两个从动齿轮8共同安装一条齿轮链条9,每条齿轮链条9的内侧外链板上等间距固定若干固定杆10,且两条齿轮链条9上的固定杆10位置对应,两条齿轮链条9上同一位置的固定杆10共同固定一个料斗11,每根转轴6两侧的一号轴承7和从动齿轮8之间均安装一个二号轴承12,左右同侧的二号轴承12通过其外侧设置的支撑杆13分别固定一个导轨14,两侧的导轨14均与出料斗5接触,电机15固定安装在壳体2外侧面,并通过其转动轴上的主动齿轮16与下方同侧的从动齿轮8啮合。A raw tea crushing and tea dissolving system device for producing tea wine, comprising: a conveyor belt, a feeding robot, a bucket elevator, a grinder, a tea powder tank and a mixing tank, the feeding robot is arranged on the conveyor belt, the bucket elevator is arranged at the end of the conveyor belt, the discharge port of the bucket elevator is connected to the grinder through a pipeline, the discharge port pipeline of the grinder is connected to the tea powder tank, and the mixing tank with an electric stirring paddle is respectively connected to the tea powder tank and the water pipe through pipelines; it is characterized in that the bucket elevator comprises: a base 1, a shell 2, a slag discharge port 3, a feed hopper 4, a discharge hopper 5, a rotating shaft 6, a No. 1 bearing 7, a driven gear 8, a gear chain 9, a fixed rod 10, a hopper 11, a No. 2 bearing 12, a support rod 13, a guide rail 14, a motor 15 and a driving gear 16, the shell 2 is fixedly installed on the base 1, the slag discharge port 3 is arranged at the bottom of the shell 2, the feed hopper 4 is arranged at the bottom of one side, and the discharge Bucket 5, two rotating shafts 6 are respectively installed at the top and bottom of the shell body 2 through No. 1 bearings 7 at both ends, driven gears 8 are arranged on both sides of the middle part of each rotating shaft 6, and the two driven gears 8 on the same side of the left and right are installed with a gear chain 9 together, and a number of fixing rods 10 are fixed at equal intervals on the inner outer chain plate of each gear chain 9, and the positions of the fixing rods 10 on the two gear chains 9 correspond, and the fixing rods 10 at the same position on the two gear chains 9 jointly fix a hopper 11, and a No. 2 bearing 12 is installed between the No. 1 bearing 7 and the driven gear 8 on both sides of each rotating shaft 6, and the No. 2 bearing 12 on the same side of the left and right is respectively fixed with a guide rail 14 through the support rod 13 arranged on the outside thereof, and the guide rails 14 on both sides are in contact with the discharge hopper 5, and the motor 15 is fixedly installed on the outer side of the shell body 2, and is meshed with the driven gear 8 on the same side below through the driving gear 16 on its rotating shaft.
进一步地,所述料斗11由斗体1101、搅拌桨1102、三号轴承1103、摆锤1104、收集板1105、收集孔1106、排渣孔1107和限制块1108组成,斗体1101的后侧面与固定杆10固接,搅拌桨1102通过两侧的三号轴承1103安装在斗体1101内,且搅拌桨1102的搅拌杆延伸至斗体1101外部,斗体1101内的搅拌桨1102搅拌杆两端分别铰接摆锤1104,摆锤1104下方的斗体1101内设置截面为V形的收集板1105,收集板1105的最低处设置在斗体1101前方,且在收集板1105的最低处设置收集孔1106,排渣孔1107设置在斗体1101正面的下方,且位于斗体1101内底面与收集板1105底面之间,截面为三角形的限制块1108设置在排渣孔1107内。Furthermore, the hopper 11 is composed of a hopper body 1101, a stirring paddle 1102, a No. 3 bearing 1103, a pendulum 1104, a collecting plate 1105, a collecting hole 1106, a slag discharge hole 1107 and a limiting block 1108. The rear side of the hopper body 1101 is fixedly connected to the fixing rod 10, and the stirring paddle 1102 is installed in the hopper body 1101 through the No. 3 bearings 1103 on both sides, and the stirring rod of the stirring paddle 1102 extends to the outside of the hopper body 1101. The stirring paddle 1102 in the hopper body 1101 Pendulums 1104 are hinged at both ends of the stirring rod, and a collecting plate 1105 with a V-shaped cross-section is arranged in the bucket body 1101 below the pendulum 1104. The lowest point of the collecting plate 1105 is arranged in front of the bucket body 1101, and a collecting hole 1106 is arranged at the lowest point of the collecting plate 1105. A slag discharge hole 1107 is arranged below the front of the bucket body 1101 and is located between the inner bottom surface of the bucket body 1101 and the bottom surface of the collecting plate 1105. A limiting block 1108 with a triangular cross-section is arranged in the slag discharge hole 1107.
进一步地,所述搅拌桨1102延伸至斗体1101外部的搅拌杆部分设置防滑橡胶,并在导轨14上滚动。Furthermore, the stirring rod portion of the stirring paddle 1102 extending to the outside of the bucket body 1101 is provided with anti-skid rubber and rolls on the guide rail 14 .
进一步地,所述收集孔1106设置有筛网。Furthermore, the collecting hole 1106 is provided with a screen.
进一步地,所述导轨14的形状与料斗11的移动轨迹一致。进一步地,所述电机15电性连接控制器17。Furthermore, the shape of the guide rail 14 is consistent with the moving track of the hopper 11. Furthermore, the motor 15 is electrically connected to the controller 17.
Claims (6)
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