CN221641887U - A low-energy consumption hydraulic press for graphite column production - Google Patents
A low-energy consumption hydraulic press for graphite column production Download PDFInfo
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- CN221641887U CN221641887U CN202420055519.9U CN202420055519U CN221641887U CN 221641887 U CN221641887 U CN 221641887U CN 202420055519 U CN202420055519 U CN 202420055519U CN 221641887 U CN221641887 U CN 221641887U
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- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 title claims abstract description 21
- 229910002804 graphite Inorganic materials 0.000 title claims abstract description 19
- 239000010439 graphite Substances 0.000 title claims abstract description 19
- 238000005265 energy consumption Methods 0.000 title claims abstract description 12
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 9
- 239000010720 hydraulic oil Substances 0.000 claims abstract description 12
- 239000003921 oil Substances 0.000 claims abstract description 10
- 238000003860 storage Methods 0.000 claims description 5
- 230000000694 effects Effects 0.000 abstract description 2
- 238000003825 pressing Methods 0.000 abstract description 2
- 238000007599 discharging Methods 0.000 abstract 2
- 238000000465 moulding Methods 0.000 description 20
- 230000009286 beneficial effect Effects 0.000 description 2
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 230000003213 activating effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/10—Process efficiency
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Abstract
Description
技术领域Technical Field
本实用新型涉及油压机技术领域,具体是一种石墨柱生产用低能耗油压机。The utility model relates to the technical field of oil presses, in particular to a low-energy consumption oil press for producing graphite columns.
背景技术Background Art
油压机是一种通过专用液压油做为工作介质,通过液压泵作为动力源,靠泵的作用力使液压油通过液压管路进入油缸/活塞,然后油缸/活塞里有几组互相配合的密封件,不同位置的密封都是不同的,但都起到密封的作用,使液压油不能泄露,最后通过单向阀使液压油在油箱循环使油缸/活塞循环做功从而完成一定机械动作来作为生产力的一种机械,石墨柱在生产时需要利用油压机将石墨粉压制成石墨柱。A hydraulic press is a machine that uses special hydraulic oil as the working medium and a hydraulic pump as the power source. The hydraulic oil enters the cylinder/piston through the hydraulic pipeline by the force of the pump. Then there are several sets of seals that cooperate with each other in the cylinder/piston. The seals in different positions are different, but they all play a sealing role to prevent the hydraulic oil from leaking. Finally, the hydraulic oil circulates in the oil tank through a one-way valve to make the cylinder/piston circulate and do work, thereby completing a certain mechanical action as a kind of productivity. When producing graphite columns, a hydraulic press is needed to press graphite powder into graphite columns.
公开号为CN213972703U的中国实用新型中,公开了一种新型低能耗油压机,它通过上模座内部安装有内模座,能够对小工件进行挤压处理,无需启用整个上模座,便于进行节能,而且提高加工使用的灵活性和效率。A new type of low-energy hydraulic press is disclosed in the Chinese utility model with publication number CN213972703U. It has an inner die seat installed inside the upper die seat, which can extrude small workpieces without activating the entire upper die seat, thus facilitating energy saving and improving the flexibility and efficiency of processing.
该装置在对下模型腔内压制件进行下料时,仍旧采用添加液压缸的方式来完成对压制件的顶出,需要借助多个动力源才可完成压制件的整体制作,能耗较高。为此,我们提供了一种石墨柱生产用低能耗油压机解决以上问题。When the device unloads the pressed part in the lower mold cavity, it still uses the method of adding a hydraulic cylinder to complete the ejection of the pressed part. It needs to use multiple power sources to complete the overall production of the pressed part, which consumes a lot of energy. To this end, we provide a low-energy hydraulic press for graphite column production to solve the above problems.
实用新型内容Utility Model Content
一)解决的技术问题1) Technical issues solved
本实用新型的目的就是为了弥补现有技术的不足,提供了一种石墨柱生产用低能耗油压机。The purpose of the utility model is to make up for the deficiencies of the prior art and provide a low-energy consumption oil press for producing graphite columns.
二)技术方案2) Technical solution
为实现上述目的,本实用新型提供如下技术方案:一种石墨柱生产用低能耗油压机,包括,To achieve the above purpose, the utility model provides the following technical solution: a low-energy consumption hydraulic press for producing graphite columns, comprising:
主体框架,包括安装座、底座和两组立柱,两组所述立柱的两端分别固定连接于安装座上和底座上。The main frame comprises a mounting seat, a base and two groups of upright posts, and two ends of the two groups of upright posts are respectively fixedly connected to the mounting seat and the base.
上模组件,包括安装于安装座上的液压油缸,所述液压油缸的伸缩端安装有升降台,所述升降台上安装有上模具。The upper mold assembly comprises a hydraulic cylinder installed on a mounting seat, a lifting platform is installed at the telescopic end of the hydraulic cylinder, and an upper mold is installed on the lifting platform.
下模组件,包括安装于底座上的下模具、开设于下模具上的成型腔。The lower mold assembly comprises a lower mold installed on a base and a molding cavity opened on the lower mold.
下料组件,包括开设于下模具上的移动槽、滑动连接于移动槽内的移动板、安装于移动板上的顶杆,所述顶杆的顶端贯穿成型腔并延伸至成型腔的内部。The blanking component comprises a moving groove opened on the lower mold, a moving plate slidably connected in the moving groove, and a push rod installed on the moving plate. The top end of the push rod penetrates the molding cavity and extends to the inside of the molding cavity.
联动组件,可拆卸安装于移动板上,用于使升降台带动移动板进行同步升降移动。The linkage assembly can be detachably mounted on the moving plate and is used to enable the lifting platform to drive the moving plate to move synchronously up and down.
进一步的,所述下料组件还包括开设于成型腔内顶壁的收纳槽、安装于顶杆上的下料板,所述下料板与所述收纳槽相匹配。Furthermore, the blanking assembly also includes a receiving groove opened on the top wall of the molding cavity and a blanking plate installed on the top rod, and the blanking plate matches the receiving groove.
进一步的,所述联动组件包括安装于移动板上的螺纹套管、螺纹连接于螺纹套管上的丝杆,所述丝杆的顶端贯穿升降台并螺纹连接有固定螺母。Furthermore, the linkage assembly includes a threaded sleeve installed on the movable plate, a screw rod threadedly connected to the threaded sleeve, and the top end of the screw rod passes through the lifting platform and is threadedly connected to a fixing nut.
进一步的,所述联动组件还包括螺纹连接于丝杆上的限位螺母,所述限位螺母位于所述升降台与所述移动板之间。Furthermore, the linkage assembly also includes a limiting nut threadedly connected to the screw rod, and the limiting nut is located between the lifting platform and the movable plate.
三)有益效果:3) Beneficial effects:
与现有技术相比,该石墨柱生产用低能耗油压机具备如下有益效果:Compared with the prior art, the low-energy consumption hydraulic press for graphite column production has the following beneficial effects:
本实用新型通过上模组件、下模组件、下料组件和联动组件之间的配合设置,使液压油缸的伸缩端在带动升降台上上模具进行合模运动时,使联动组件同步带动移动板在移动槽内下降移动,并使收纳至移动槽内,再使液压油缸的伸缩端带动升降台上上模具进行开模运动时,使联动组件带动移动板进行上升移动,并使移动板通过完成对成型腔内成型件顶部下料的效果,利用单个动力源即可完成石墨柱的压制和下料,不仅生产效率较高,而且能耗低。The utility model adopts the coordinated arrangement among the upper die assembly, the lower die assembly, the blanking assembly and the linkage assembly, so that when the telescopic end of the hydraulic oil cylinder drives the upper die on the lifting platform to perform the mold closing movement, the linkage assembly synchronously drives the movable plate to move downward in the movable groove and store it in the movable groove; then, when the telescopic end of the hydraulic oil cylinder drives the upper die on the lifting platform to perform the mold opening movement, the linkage assembly drives the movable plate to move upward, and the movable plate completes the effect of blanking the top of the molded part in the molding cavity, so that the pressing and blanking of the graphite column can be completed by using a single power source, which not only has high production efficiency but also has low energy consumption.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型的立体图一;Fig. 1 is a perspective view of the present invention;
图2为本实用新型的立体图二;Fig. 2 is a second perspective view of the utility model;
图3为本实用新型的剖视图。FIG3 is a cross-sectional view of the present utility model.
图中:1、安装座;2、立柱;3、底座;4、下模具;5、液压油缸;6、升降台;7、上模具;8、成型腔;9、移动槽;10、移动板;11、螺纹套管;12、丝杆;13、限位螺母;14、固定螺母;15、收纳槽;16、顶杆;17、下料板。In the figure: 1. mounting base; 2. column; 3. base; 4. lower mold; 5. hydraulic cylinder; 6. lifting platform; 7. upper mold; 8. molding cavity; 9. movable groove; 10. movable plate; 11. threaded sleeve; 12. screw rod; 13. limit nut; 14. fixing nut; 15. storage groove; 16. ejector rod; 17. blanking plate.
具体实施方式DETAILED DESCRIPTION
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
如图1-3所示,本实用新型提供一种技术方案:一种石墨柱生产用低能耗油压机,包括主体框架、上模组件、下模组件、下料组件和联动组件。As shown in Figures 1-3, the utility model provides a technical solution: a low-energy hydraulic press for producing graphite columns, including a main frame, an upper mold assembly, a lower mold assembly, a blanking assembly and a linkage assembly.
主体框架,包括安装座1、底座3和两组立柱2,两组立柱2的两端分别固定连接于安装座1上和底座3上,利用立柱2将安装座1与底座3之间形成空间。The main frame includes a mounting seat 1, a base 3 and two groups of columns 2. The two ends of the two groups of columns 2 are respectively fixedly connected to the mounting seat 1 and the base 3. The columns 2 are used to form a space between the mounting seat 1 and the base 3.
上模组件,包括安装于安装座1上的液压油缸5,液压油缸5的伸缩端安装有升降台6,升降台6上安装有上模具7,液压油缸5为现有结构,通过油液作为动力源使升降台6进行升降移动,而且升降台6能够在立柱2上滑动,上模具7通过螺栓安装在升降台6上,能够对上模具7进行拆卸更换。The upper mold assembly includes a hydraulic cylinder 5 installed on a mounting base 1, a lifting platform 6 is installed on the telescopic end of the hydraulic cylinder 5, and an upper mold 7 is installed on the lifting platform 6. The hydraulic cylinder 5 is an existing structure, and the lifting platform 6 is lifted and moved by using oil as a power source, and the lifting platform 6 can slide on the column 2. The upper mold 7 is installed on the lifting platform 6 by bolts, and the upper mold 7 can be disassembled and replaced.
下模组件,包括安装于底座3上的下模具4、开设于下模具4上的成型腔8,下模具4可通过螺栓安装在底座3上,以此来对下模具4进行更换,而且成型腔8呈圆筒状。The lower mold assembly includes a lower mold 4 installed on the base 3 and a molding cavity 8 opened on the lower mold 4. The lower mold 4 can be installed on the base 3 by bolts so as to replace the lower mold 4, and the molding cavity 8 is cylindrical.
下料组件,包括开设于下模具4上的移动槽9、滑动连接于移动槽9内的移动板10、安装于移动板10上的顶杆16,顶杆16的顶端贯穿成型腔8并延伸至成型腔8的内部,下料组件还包括开设于成型腔8内顶壁的收纳槽15、安装于顶杆16上的下料板17,下料板17与收纳槽15相匹配。The blanking assembly includes a movable groove 9 opened on the lower mold 4, a movable plate 10 slidably connected to the movable groove 9, and a push rod 16 installed on the movable plate 10. The top end of the push rod 16 passes through the molding cavity 8 and extends to the interior of the molding cavity 8. The blanking assembly also includes a storage groove 15 opened on the top wall of the molding cavity 8, and a blanking plate 17 installed on the push rod 16. The blanking plate 17 matches the storage groove 15.
当移动板10在移动槽9内上升移动时,可使移动板10上顶杆16插入至成型腔8的内部,并使下料板17从收纳槽15中脱离至成型腔8内,完成对成型腔8内成型石墨柱的卸料。When the movable plate 10 moves upward in the movable groove 9, the upper push rod 16 of the movable plate 10 can be inserted into the interior of the molding cavity 8, and the unloading plate 17 can be detached from the receiving groove 15 into the molding cavity 8, thereby completing the unloading of the molded graphite column in the molding cavity 8.
联动组件,可拆卸安装于移动板10上,用于使升降台6带动移动板10进行同步升降移动联动组件包括安装于移动板10上的螺纹套管11、螺纹连接于螺纹套管11上的丝杆12,丝杆12的顶端贯穿升降台6并螺纹连接有固定螺母14,当升降台6进行下降移动时,由于升降台6的下方并未存在对丝杆12限位的结构,这使得升降台6会通过丝杆12带动移动板10向下移动,而且丝杆12通过螺纹套管11与移动板10进行连接,可方便对丝杆12进行更换,当升降台6上升移动时,可使升降台6通过固定螺母14带动丝杆12进行上升移动,并使移动板10带动顶杆16进行移动。The linkage component is detachably mounted on the movable plate 10, and is used to enable the lifting platform 6 to drive the movable plate 10 to perform synchronous lifting and lowering. The linkage component includes a threaded sleeve 11 installed on the movable plate 10, and a screw rod 12 threadedly connected to the threaded sleeve 11. The top of the screw rod 12 passes through the lifting platform 6 and is threadedly connected to a fixing nut 14. When the lifting platform 6 moves downward, since there is no structure to limit the screw rod 12 below the lifting platform 6, the lifting platform 6 will drive the movable plate 10 to move downward through the screw rod 12, and the screw rod 12 is connected to the movable plate 10 through the threaded sleeve 11, which can facilitate the replacement of the screw rod 12. When the lifting platform 6 moves upward, the lifting platform 6 can drive the screw rod 12 to move upward through the fixing nut 14, and the movable plate 10 can drive the top rod 16 to move.
联动组件还包括螺纹连接于丝杆12上的限位螺母13,限位螺母13位于升降台6与移动板10之间,限位螺母13能够对升降台6的下降高度进行限位。The linkage assembly also includes a limit nut 13 threadedly connected to the screw rod 12 . The limit nut 13 is located between the lifting platform 6 and the movable plate 10 . The limit nut 13 can limit the descending height of the lifting platform 6 .
工作原理:首先,将石墨粉料倒入至成型腔8的内部,此时,下料板17位于收纳槽15的内部,然后,启动液压油缸5,使液压油缸5的伸缩端带动升降台6进行下降移动,并使上模具7插入至成型腔8的内部完成合模运动,使得成型腔8内形成石墨柱,此时,由于升降台6的下方并未存在对丝杆12限位的结构,升降台6在丝杆12上滑动,最后,启动液压油缸5,使液压油缸5的伸缩端带动升降台6进行上升运动,并将上模具7从成型腔8内抽出,此时,升降台6在上升移动时,可使升降台6通过固定螺母14带动丝杆12进行上升移动,并使移动板10带动顶杆16进行移动,并使下料板17从收纳槽15中脱离至成型腔8内,完成对成型腔8内成型石墨柱的卸料。Working principle: First, pour the graphite powder into the molding cavity 8. At this time, the blanking plate 17 is located inside the receiving groove 15. Then, start the hydraulic cylinder 5, so that the telescopic end of the hydraulic cylinder 5 drives the lifting platform 6 to move downward, and insert the upper mold 7 into the molding cavity 8 to complete the mold closing movement, so that a graphite column is formed in the molding cavity 8. At this time, since there is no structure to limit the screw rod 12 under the lifting platform 6, the lifting platform 6 slides on the screw rod 12. Finally, start the hydraulic cylinder 5, so that the telescopic end of the hydraulic cylinder 5 drives the lifting platform 6 to move upward, and pulls the upper mold 7 out of the molding cavity 8. At this time, when the lifting platform 6 moves upward, the lifting platform 6 can drive the screw rod 12 to move upward through the fixing nut 14, and the movable plate 10 drives the push rod 16 to move, and the blanking plate 17 is separated from the receiving groove 15 into the molding cavity 8, completing the unloading of the graphite column formed in the molding cavity 8.
需要说明的是,在本文中,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制;术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性,此外,除非另有明确的规定和限定,术语“固设”、“安装”、“相连”、“连接”应做广义理解,例如,“安装”可以是固定连接,也可以是可拆卸连接,或一体地连接;“相连”可以是机械连接,也可以是电连接;“连接”可以是直接相连,也可以通过中间媒介间接相连,也可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本实用新型中的具体含义。It should be noted that, in this article, the orientation or position relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside", etc. is based on the orientation or position relationship shown in the drawings, which is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the utility model; the terms "first", "second", and "third" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance. In addition, unless otherwise clearly specified and limited, the terms "fixed", "installed", "connected", and "connected" should be understood in a broad sense. For example, "installed" can be a fixed connection, a detachable connection, or an integral connection; "connected" can be a mechanical connection or an electrical connection; "connected" can be a direct connection, an indirect connection through an intermediate medium, or a connection between the two elements. For ordinary technicians in this field, the specific meanings of the above terms in the utility model can be understood according to specific circumstances.
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
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