CN221641716U - Extruder for PE pipe production - Google Patents
Extruder for PE pipe production Download PDFInfo
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- CN221641716U CN221641716U CN202420042329.3U CN202420042329U CN221641716U CN 221641716 U CN221641716 U CN 221641716U CN 202420042329 U CN202420042329 U CN 202420042329U CN 221641716 U CN221641716 U CN 221641716U
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- 238000004519 manufacturing process Methods 0.000 title abstract description 6
- 238000010438 heat treatment Methods 0.000 claims description 10
- 239000002994 raw material Substances 0.000 abstract description 22
- 239000002245 particle Substances 0.000 abstract description 4
- 230000000149 penetrating effect Effects 0.000 abstract 1
- 239000004698 Polyethylene Substances 0.000 description 15
- 238000000034 method Methods 0.000 description 6
- 238000002844 melting Methods 0.000 description 3
- 230000008018 melting Effects 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000000903 blocking effect Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000005485 electric heating Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000009474 hot melt extrusion Methods 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- -1 polyethylene Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/62—Plastics recycling; Rubber recycling
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Abstract
Description
技术领域Technical Field
本实用新型涉及PE管材加工技术领域,具体为一种PE管材生产用的挤出机。The utility model relates to the technical field of PE pipe processing, in particular to an extruder for producing PE pipes.
背景技术Background Art
PE就是是聚乙烯,PE管材通过挤出机挤压成型,而在挤出机是依靠螺杆旋转产生的压力及剪切力,能使得物料可以充分进行塑化以及均匀混合,通过口模成型;现有的一种PE管材生产用挤出机,(公告号:CN209158871U)在使用中具有以下缺点:PE is polyethylene. PE pipes are extruded by an extruder. In the extruder, the pressure and shear force generated by the rotation of the screw can fully plasticize and evenly mix the materials and form them through the die. The existing extruder for PE pipe production (Announcement No.: CN209158871U) has the following disadvantages in use:
其在使用过程中通过驱动电机带动第一齿轮、第二齿轮和第三齿轮相继转动,使得两个粉碎辊和螺杆旋转,有利于对原料搅拌、混匀和粉碎,从而提高后续热熔挤出均匀度,但是其在对原料进行粉碎的过程中,可能部分原料粉碎的不是很均匀导致不同颗粒的大小和形状差异较大,会导致塑化过程中的熔融不均匀,可能会影响产品的外观质量和使用性能,为此本专利提出一种PE管材生产用的挤出机来解决上述问题。During use, the first gear, the second gear and the third gear are driven by a driving motor to rotate successively, so that the two crushing rollers and the screw rotate, which is beneficial to the stirring, mixing and crushing of the raw materials, thereby improving the uniformity of subsequent hot melt extrusion. However, in the process of crushing the raw materials, some of the raw materials may not be crushed very evenly, resulting in large differences in the size and shape of different particles, which will cause uneven melting during the plasticization process and may affect the appearance quality and performance of the product. For this reason, this patent proposes an extruder for PE pipe production to solve the above problems.
实用新型内容Utility Model Content
本实用新型的目的在于提供一种PE管材生产用的挤出机,以解决上述背景技术中提出的问题。The purpose of the utility model is to provide an extruder for producing PE pipes to solve the problems raised in the above background technology.
为实现上述目的,本实用新型提供如下技术方案:一种PE管材生产用的挤出机,包括本体,本体的顶端固定有粉碎箱,粉碎箱的一侧固定连通有送料桶,送料桶和本体的顶端固定连通,粉碎箱内滑动连接有过滤网,粉碎箱内贯穿设置有联动机构,联动机构包括转动连接在粉碎箱两侧内壁之间的第一转轴和第二转轴,第一转轴和第二转轴的外壁均固定有粉碎辊,第一转轴和第二转轴分别贯穿粉碎箱的一侧后其外壁固定有第一主动齿轮和第一从动齿轮,第一主动齿轮和第一从动齿轮相啮合,粉碎箱的另一侧固定有第一电机,第一电机的输出端贯穿粉碎箱后与第一转轴相固定,粉碎箱的两侧内壁之间转动连接有联动杆,联动杆位于粉碎辊的下方,联动杆的外壁固定有偏心轮,偏心轮与过滤网的底端相接触,联动杆的一端贯穿粉碎箱的另一侧后其外壁固定有从动轮,第二转轴的一端贯穿粉碎箱的另一侧后其外壁固定有主动轮,主动轮和从动轮之间设置有皮带。To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an extruder for producing PE pipes, comprising a main body, a crushing box is fixed at the top of the main body, a feeding bucket is fixedly connected to one side of the crushing box, the feeding bucket and the top of the main body are fixedly connected, a filter screen is slidably connected in the crushing box, a linkage mechanism is arranged through the crushing box, the linkage mechanism comprises a first rotating shaft and a second rotating shaft rotatably connected between the inner walls of both sides of the crushing box, crushing rollers are fixed to the outer walls of the first rotating shaft and the second rotating shaft, and the first rotating shaft and the second rotating shaft respectively penetrate one side of the crushing box and a first active shaft is fixed to the outer wall thereof. The gear and the first driven gear, the first driving gear and the first driven gear are meshed, a first motor is fixed on the other side of the crushing box, the output end of the first motor passes through the crushing box and is fixed to the first rotating shaft, a linkage rod is rotatably connected between the inner walls of both sides of the crushing box, the linkage rod is located below the crushing roller, an eccentric wheel is fixed on the outer wall of the linkage rod, the eccentric wheel contacts the bottom end of the filter, one end of the linkage rod passes through the other side of the crushing box and a driven wheel is fixed on its outer wall, one end of the second rotating shaft passes through the other side of the crushing box and a driving wheel is fixed on its outer wall, a belt is arranged between the driving wheel and the driven wheel.
所述送料桶的顶端内壁转动连接有第一螺杆,送料桶的内壁设置有加热电丝。The inner wall of the top end of the feeding barrel is rotatably connected with a first screw rod, and the inner wall of the feeding barrel is provided with a heating wire.
所述送料桶的顶端转动连接有转动杆,转动杆贯穿送料桶后与第一螺杆的顶端相固定,第一主动齿轮的一侧固定有连接杆,连接杆的外壁固定有第二主动齿轮,转动杆的外壁固定有第二从动齿轮,第二主动齿轮和第二从动齿轮相啮合。The top end of the feeding barrel is rotatably connected to a rotating rod, which passes through the feeding barrel and is fixed to the top end of the first screw rod. A connecting rod is fixed to one side of the first driving gear, a second driving gear is fixed to the outer wall of the connecting rod, and a second driven gear is fixed to the outer wall of the rotating rod, and the second driving gear and the second driven gear are meshed.
所述粉碎箱的内壁固定有多个固定板,固定板的顶端固定有弹簧,弹簧与过滤网的底端相固定,固定板的顶端固定有套杆,过滤网的底端固定有套桶,套桶和套杆滑动连接且位于弹簧的内侧。A plurality of fixing plates are fixed to the inner wall of the crushing box, a spring is fixed to the top of the fixing plate, the spring is fixed to the bottom end of the filter screen, a sleeve rod is fixed to the top of the fixing plate, a sleeve barrel is fixed to the bottom end of the filter screen, the sleeve barrel and the sleeve rod are slidably connected and are located on the inner side of the spring.
所述粉碎箱的一端固定有伸缩杆,伸缩杆贯穿粉碎箱后其伸缩端固定有推板,粉碎箱的另一端转动连接有挡门,粉碎箱的另一端开设有出料口。A telescopic rod is fixed at one end of the crushing box, and a push plate is fixed at the telescopic end of the telescopic rod after the telescopic rod passes through the crushing box. A blocking door is rotatably connected to the other end of the crushing box, and a discharging port is opened at the other end of the crushing box.
所述本体的一端固定有控制器,控制器与第一电机和加热电丝电性连接。A controller is fixed at one end of the body, and the controller is electrically connected to the first motor and the heating wire.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:
该PE管材生产用的挤出机,与现有技术的区别是,通过第一电机带动第一转轴转动,第一转轴转动带动第一主动齿轮转动进而带动第一从动齿轮转动,使得第二转轴转动,进而使得两个粉碎辊转动对原料进行破碎,另外第二转轴转动带动主动轮转动,主动轮带动皮带运动,进而带动从动轮转动,使得联动杆转动最终使得偏心轮转动带动过滤网上下移动对破碎的原料进行筛分,避免进入本体内的颗粒大小和形状差异较大,导致塑化过程中的熔融不均匀。The extruder for producing PE pipes is different from the prior art in that the first motor drives the first rotating shaft to rotate, and the rotation of the first rotating shaft drives the first driving gear to rotate and then drives the first driven gear to rotate, so that the second rotating shaft rotates, and then the two crushing rollers rotate to crush the raw materials. In addition, the rotation of the second rotating shaft drives the driving wheel to rotate, and the driving wheel drives the belt to move, and then drives the driven wheel to rotate, so that the linkage rod rotates and finally the eccentric wheel rotates to drive the filter net to move up and down to screen the crushed raw materials, so as to avoid large differences in the size and shape of the particles entering the body, which leads to uneven melting during the plasticization process.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型的整体结构示意图;Figure 1 is a schematic diagram of the overall structure of the utility model;
图2为本实用新型的侧视图;Fig. 2 is a side view of the utility model;
图3为本实用新型的第一剖视图;FIG3 is a first cross-sectional view of the present invention;
图4为本实用新型的第二剖视图。FIG. 4 is a second cross-sectional view of the present invention.
图中:1、本体;2、控制器;3、送料桶;4、粉碎箱;5、联动机构;501、主动轮;502、从动轮;503、第一电机;504、第一转轴;505、粉碎辊;506、第一主动齿轮;507、第一从动齿轮;508、联动杆;509、偏心轮;6、连接杆;7、第二主动齿轮;8、第二从动齿轮;9、转动杆;10、第一螺杆;11、过滤网;12、加热电丝。In the figure: 1. body; 2. controller; 3. feeding barrel; 4. crushing box; 5. linkage mechanism; 501. driving wheel; 502. driven wheel; 503. first motor; 504. first rotating shaft; 505. crushing roller; 506. first driving gear; 507. first driven gear; 508. linkage rod; 509. eccentric wheel; 6. connecting rod; 7. second driving gear; 8. second driven gear; 9. rotating rod; 10. first screw; 11. filter screen; 12. heating wire.
具体实施方式DETAILED DESCRIPTION
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
PE管材通过挤出机挤压成型,而在挤出机是依靠螺杆旋转产生的压力及剪切力,能使得物料可以充分进行塑化以及均匀混合,通过口模成型,本实用新型提供的PE管材生产用的挤出机专门用于对PE管进行生产,且能够使得PE管在塑化过程中熔融的更加均匀,在使用本设备的过程中,其事先需要确保加热电丝12、第一电机503、第二电机能够正常工作,从而保证设备的正常运转。PE pipes are extruded and formed by an extruder, and the extruder relies on the pressure and shear force generated by the rotation of the screw to fully plasticize and evenly mix the materials, and then form them through a die. The extruder for PE pipe production provided by the utility model is specifically used for producing PE pipes, and can make the PE pipes melt more evenly during the plasticizing process. In the process of using this equipment, it is necessary to ensure in advance that the heating wire 12, the first motor 503, and the second motor can work normally, so as to ensure the normal operation of the equipment.
如图1-图4所示,本实用新型提供一种技术方案:一种PE管材生产用的挤出机,包括本体1,本体1的一侧内壁转动连接有第二螺杆,用于运输本体1内的原料,另外本体1内安装有电加热棒对原料进行加热,本体1的一侧固定有第二电机,第二电机的输出端贯穿本体1后与第二螺杆的端部相固定,本体1的顶端固定有粉碎箱4,粉碎箱4的一侧固定连通有送料桶3,送料桶3和本体1的顶端固定连通,粉碎箱4内滑动连接有过滤网11,粉碎箱4内贯穿设置有联动机构5,联动机构5包括转动连接在粉碎箱4两侧内壁之间的第一转轴504和第二转轴,第一转轴504和第二转轴的外壁均固定有粉碎辊505,第一转轴504和第二转轴分别贯穿粉碎箱4的一侧后其外壁固定有第一主动齿轮506和第一从动齿轮507,第一主动齿轮506和第一从动齿轮507相啮合,粉碎箱4的另一侧固定有第一电机503,第一电机503的输出端贯穿粉碎箱4后与第一转轴504相固定,粉碎箱4的两侧内壁之间转动连接有联动杆508,联动杆508位于粉碎辊505的下方,联动杆508的外壁固定有偏心轮509,偏心轮509与过滤网11的底端相接触,联动杆508的一端贯穿粉碎箱4的另一侧后其外壁固定有从动轮502,第二转轴的一端贯穿粉碎箱4的另一侧后其外壁固定有主动轮501,主动轮501和从动轮502之间设置有皮带。As shown in Figures 1 to 4, the utility model provides a technical solution: an extruder for PE pipe production, comprising a body 1, a second screw is rotatably connected to the inner wall of one side of the body 1 for transporting the raw materials in the body 1, and an electric heating rod is installed in the body 1 to heat the raw materials, a second motor is fixed to one side of the body 1, and the output end of the second motor passes through the body 1 and is fixed to the end of the second screw, a crushing box 4 is fixed to the top of the body 1, a feeding barrel 3 is fixedly connected to one side of the crushing box 4, and the feeding barrel 3 is fixedly connected to the top of the body 1, a filter screen 11 is slidably connected in the crushing box 4, a linkage mechanism 5 is penetrated in the crushing box 4, the linkage mechanism 5 includes a first rotating shaft 504 and a second rotating shaft rotatably connected between the inner walls on both sides of the crushing box 4, and the outer walls of the first rotating shaft 504 and the second rotating shaft are fixed with crushing rollers 505, and the first rotating shaft 5 04 and the second rotating shaft respectively penetrate one side of the crushing box 4, and the first driving gear 506 and the first driven gear 507 are fixed on the outer wall thereof, and the first driving gear 506 and the first driven gear 507 are meshed with each other. A first motor 503 is fixed on the other side of the crushing box 4, and the output end of the first motor 503 penetrates the crushing box 4 and is fixed to the first rotating shaft 504. A linkage rod 508 is rotatably connected between the inner walls of both sides of the crushing box 4, and the linkage rod 508 is located below the crushing roller 505. An eccentric wheel 509 is fixed on the outer wall of the linkage rod 508, and the eccentric wheel 509 contacts the bottom end of the filter screen 11. After one end of the linkage rod 508 penetrates the other side of the crushing box 4, a driven wheel 502 is fixed on the outer wall thereof. After one end of the second rotating shaft penetrates the other side of the crushing box 4, a driving wheel 501 is fixed on the outer wall thereof, and a belt is arranged between the driving wheel 501 and the driven wheel 502.
需要注意的是,通过第一电机503带动第一转轴504转动,第一转轴504转动带动第一主动齿轮506转动进而带动第一从动齿轮507转动,使得第二转轴转动,进而使得两个粉碎辊505转动对原料进行破碎,另外第二转轴转动带动主动轮501转动,主动轮501带动皮带运动,进而带动从动轮502转动,使得联动杆508转动最终使得偏心轮509转动带动过滤网11上下移动对破碎的原料进行筛分,避免进入本体1内的颗粒大小和形状差异较大,导致塑化过程中的熔融不均匀。It should be noted that the first motor 503 drives the first rotating shaft 504 to rotate, and the rotation of the first rotating shaft 504 drives the first driving gear 506 to rotate and then drives the first driven gear 507 to rotate, so that the second rotating shaft rotates, and then the two crushing rollers 505 rotate to crush the raw materials. In addition, the rotation of the second rotating shaft drives the driving wheel 501 to rotate, and the driving wheel 501 drives the belt to move, and then drives the driven wheel 502 to rotate, so that the linkage rod 508 rotates, and finally the eccentric wheel 509 rotates to drive the filter screen 11 to move up and down to screen the crushed raw materials, so as to avoid large differences in the size and shape of the particles entering the main body 1, which leads to uneven melting during the plasticization process.
如图1、图3和图4所示,送料桶3的顶端内壁转动连接有第一螺杆10,送料桶3的内壁设置有加热电丝12。送料桶3的顶端转动连接有转动杆9,转动杆9贯穿送料桶3后与第一螺杆10的顶端相固定,第一主动齿轮506的一侧固定有连接杆6,连接杆6的外壁固定有第二主动齿轮7,转动杆9的外壁固定有第二从动齿轮8,第二主动齿轮7和第二从动齿轮8相啮合。粉碎箱4的内壁固定有多个固定板,固定板的顶端固定有弹簧,弹簧与过滤网11的底端相固定,固定板的顶端固定有套杆,过滤网11的底端固定有套桶,套桶和套杆滑动连接且位于弹簧的内侧。粉碎箱4的一端固定有伸缩杆,伸缩杆贯穿粉碎箱4后其伸缩端固定有推板,粉碎箱4的另一端转动连接有挡门,粉碎箱4的另一端开设有出料口。本体1的一端固定有控制器2,控制器2与第一电机503和加热电丝12电性连接。As shown in Fig. 1, Fig. 3 and Fig. 4, the top inner wall of the feed barrel 3 is rotatably connected with the first screw 10, and the inner wall of the feed barrel 3 is provided with a heating wire 12. The top of the feed barrel 3 is rotatably connected with a rotating rod 9, which is fixed to the top of the first screw 10 after passing through the feed barrel 3. A connecting rod 6 is fixed to one side of the first driving gear 506, and a second driving gear 7 is fixed to the outer wall of the connecting rod 6. A second driven gear 8 is fixed to the outer wall of the rotating rod 9, and the second driving gear 7 and the second driven gear 8 are meshed. A plurality of fixed plates are fixed to the inner wall of the crushing box 4, and a spring is fixed to the top of the fixed plate, and the spring is fixed to the bottom end of the filter screen 11. A sleeve rod is fixed to the top of the fixed plate, and a sleeve barrel is fixed to the bottom end of the filter screen 11, and the sleeve barrel and the sleeve rod are slidably connected and located on the inner side of the spring. A telescopic rod is fixed to one end of the crushing box 4, and a push plate is fixed to the telescopic end of the telescopic rod after passing through the crushing box 4. The other end of the crushing box 4 is rotatably connected with a blocking door, and a discharge port is provided at the other end of the crushing box 4. A controller 2 is fixed to one end of the body 1 , and the controller 2 is electrically connected to the first motor 503 and the heating wire 12 .
需要注意的是,第一转轴504转动带动连接杆6转动,使得第二主动齿轮7转动进而带动第二从动齿轮8转动使得转动杆9转动,最终使得第一螺杆10转动将筛分合格的原料运输到本体1内,然后加热电丝12对原料进行预热,并且不合格的原料留在过滤网11上,然后通过伸缩杆带动推板将其从出料口推送出去,然后在将不合格的原料再次送入粉碎箱4内。It should be noted that the rotation of the first rotating shaft 504 drives the connecting rod 6 to rotate, so that the second driving gear 7 rotates and then drives the second driven gear 8 to rotate, so that the rotating rod 9 rotates, and finally the first screw 10 rotates to transport the qualified raw materials to the main body 1, and then the heating wire 12 preheats the raw materials, and the unqualified raw materials are left on the filter screen 11, and then the push plate is driven by the telescopic rod to push it out from the discharge port, and then the unqualified raw materials are sent to the crushing box 4 again.
工作原理:首先将原料送入粉碎箱4内,然后通过第一电机503带动第一转轴504转动,第一转轴504转动带动第一主动齿轮506转动进而带动第一从动齿轮507转动,使得第二转轴转动,进而使得两个粉碎辊505转动对原料进行破碎,另外第二转轴转动带动主动轮501转动,主动轮501带动皮带运动,进而带动从动轮502转动,使得联动杆508转动最终使得偏心轮509转动带动过滤网11上下移动对破碎的原料进行筛分,筛分合格的原料进入送料桶3内,第一螺杆10转动将筛分合格的原料运输到本体1内,然后加热电丝12对原料进行预热,本体1对原料进行挤出成型。Working principle: first, the raw material is fed into the crushing box 4, and then the first motor 503 drives the first rotating shaft 504 to rotate, the rotation of the first rotating shaft 504 drives the first driving gear 506 to rotate and then drives the first driven gear 507 to rotate, so that the second rotating shaft rotates, and then the two crushing rollers 505 rotate to crush the raw material, and the second rotating shaft rotates to drive the driving wheel 501 to rotate, the driving wheel 501 drives the belt to move, and then drives the driven wheel 502 to rotate, so that the linkage rod 508 rotates, and finally the eccentric wheel 509 rotates to drive the filter screen 11 to move up and down to screen the crushed raw materials, and the qualified raw materials enter the feeding barrel 3, and the first screw 10 rotates to transport the qualified raw materials to the main body 1, and then the heating wire 12 preheats the raw materials, and the main body 1 extrude the raw materials.
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附实施例及其等同物限定。Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is limited by the attached embodiments and their equivalents.
Claims (6)
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