CN221641574U - High-temperature mixing device for foam production - Google Patents
High-temperature mixing device for foam production Download PDFInfo
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- CN221641574U CN221641574U CN202420059898.9U CN202420059898U CN221641574U CN 221641574 U CN221641574 U CN 221641574U CN 202420059898 U CN202420059898 U CN 202420059898U CN 221641574 U CN221641574 U CN 221641574U
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- 238000002156 mixing Methods 0.000 title claims abstract description 42
- 239000006260 foam Substances 0.000 title claims abstract description 30
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 28
- 238000003756 stirring Methods 0.000 claims abstract description 53
- 230000005540 biological transmission Effects 0.000 claims abstract description 27
- 230000007246 mechanism Effects 0.000 claims abstract description 27
- 238000010438 heat treatment Methods 0.000 claims abstract description 10
- 238000007599 discharging Methods 0.000 claims abstract 3
- 239000000463 material Substances 0.000 abstract description 14
- 230000000694 effects Effects 0.000 abstract description 11
- 210000003781 tooth socket Anatomy 0.000 abstract 1
- 229920003023 plastic Polymers 0.000 description 8
- 239000004033 plastic Substances 0.000 description 8
- 238000000034 method Methods 0.000 description 6
- 230000008569 process Effects 0.000 description 6
- 238000010586 diagram Methods 0.000 description 4
- 238000009413 insulation Methods 0.000 description 3
- 238000010521 absorption reaction Methods 0.000 description 2
- 239000002861 polymer material Substances 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 230000007306 turnover Effects 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 239000006261 foam material Substances 0.000 description 1
- 238000005187 foaming Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
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Abstract
Description
技术领域Technical Field
本实用新型涉及泡沫生产设备技术领域，具体为一种泡沫生产用的高温混合装置。The utility model relates to the technical field of foam production equipment, in particular to a high-temperature mixing device for foam production.
背景技术Background Art
泡沫塑料是由大量气体微孔分散于固体塑料中而形成的一类高分子材料，具有质轻、隔热、吸音、减震等特性，几乎各种塑料均可作为泡沫塑料的原料，发泡成型已成为塑料加工中一个重要领域，其是以塑料为基本组分并含有大量气泡的聚合物材料，与纯塑料相比，它具有很多优良的性能，如质轻、比强度高、可吸收冲击载荷、隔热和隔音性能好等。因而在工业、农业、建筑、交通运输等领域得到了广泛应用，在泡沫塑料加工生产过程中需要进行搅拌混合，所以就需要一种泡沫生产用的高温混合装置。Foam plastics are a type of polymer material formed by a large number of gas micropores dispersed in solid plastics. They have the characteristics of light weight, heat insulation, sound absorption, shock absorption, etc. Almost all kinds of plastics can be used as raw materials for foam plastics. Foaming molding has become an important field in plastic processing. It is a polymer material with plastic as the basic component and containing a large number of bubbles. Compared with pure plastics, it has many excellent properties, such as light weight, high specific strength, absorbable impact load, good heat insulation and sound insulation, etc. Therefore, it has been widely used in the fields of industry, agriculture, construction, transportation, etc. In the process of foam plastic processing and production, stirring and mixing are required, so a high-temperature mixing device for foam production is needed.
现有技术存在以下问题：The prior art has the following problems:
1、现有的泡沫生产用的高温混合装置在进行混合过程中，由于物料的添加先后顺序不同，在混合时，底部的物料不易翻动，影响混合效果，当前的泡沫生产用的高温混合装置混合效果可进一步提升；1. During the mixing process of the existing high-temperature mixing device for foam production, due to the different order of adding materials, the materials at the bottom are not easy to turn over during mixing, which affects the mixing effect. The mixing effect of the current high-temperature mixing device for foam production can be further improved;
2、现有的泡沫生产用的高温混合装置内部的搅拌杆结构较为单一，一般为金属材质的杆状或者片状结构，对于物料的翻动效率较低，搅拌杆的功能性可进一步提升。2. The stirring rod structure inside the existing high-temperature mixing device for foam production is relatively simple, generally a rod-shaped or sheet-shaped structure made of metal, which has low efficiency in turning materials. The functionality of the stirring rod can be further improved.
实用新型内容Utility Model Content
针对现有技术的不足，本实用新型提供了一种泡沫生产用的高温混合装置，解决了现今存在的由于物料的添加先后顺序不同，在混合时，底部的物料不易翻动，影响混合效果，当前的泡沫生产用的高温混合装置混合效果可进一步提升，搅拌杆结构较为单一，一般为金属材质的杆状或者片状结构，对于物料的翻动效率较低，搅拌杆的功能性可进一步提升的问题。In view of the deficiencies in the prior art, the utility model provides a high-temperature mixing device for foam production, which solves the problem that the material at the bottom is not easy to turn over during mixing due to the different order of adding materials, thus affecting the mixing effect. The mixing effect of the current high-temperature mixing device for foam production can be further improved. The structure of the stirring rod is relatively simple, generally a rod-shaped or sheet-shaped structure made of metal material, and the turning efficiency of the material is low. The functionality of the stirring rod can be further improved.
为实现上述目的，本实用新型提供如下技术方案：一种泡沫生产用的高温混合装置，包括主体，所述主体上设置有电机，所述主体上设置有入料管，所述主体内壁与外侧之间设置有加热装置，所述主体底部设置有排料管，所述主体内部设置有转杆，所述转杆上设置有搅拌框，所述搅拌框上设置有翻动机构，所述主体内侧开设有齿槽；To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a high-temperature mixing device for foam production, comprising a main body, a motor is arranged on the main body, a feed pipe is arranged on the main body, a heating device is arranged between the inner wall and the outer side of the main body, a discharge pipe is arranged at the bottom of the main body, a rotating rod is arranged inside the main body, a stirring frame is arranged on the rotating rod, a flipping mechanism is arranged on the stirring frame, and a tooth groove is opened on the inner side of the main body;
所述翻动机构具体由主杆、翻动杆、连接杆以及传动齿轮构成，所述主杆外侧设置有翻动杆，所述主杆一端设置有连接杆，所述连接杆外端设置有传动齿轮。The flipping mechanism is specifically composed of a main rod, a flipping rod, a connecting rod and a transmission gear. The flipping rod is arranged on the outside of the main rod, a connecting rod is arranged at one end of the main rod, and a transmission gear is arranged on the outer end of the connecting rod.
作为本实用新型的一种优选技术方案：所述电机固定安装在主体顶部且与主体自身的控制装置存在电性连接，所述电机的输出端伸入主体内与转杆一端固定连接，所述转杆的另一端转动安装在主体内部的底端。As a preferred technical solution of the utility model: the motor is fixedly installed on the top of the main body and is electrically connected to the control device of the main body itself, the output end of the motor extends into the main body and is fixedly connected to one end of the rotating rod, and the other end of the rotating rod is rotatably installed at the bottom end inside the main body.
作为本实用新型的一种优选技术方案：所述搅拌框固定安装在转杆的外侧且共有四组，所述齿槽共有四组且均呈环形开设在主体的内壁。As a preferred technical solution of the utility model: the stirring frames are fixedly installed on the outside of the rotating rod and there are four groups of them in total, and the tooth grooves are four groups in total and are all annularly arranged on the inner wall of the main body.
作为本实用新型的一种优选技术方案：所述加热装置共有六组并相互串联与主体自身的控制装置存在电性连接，所述排料管固定安装在主体底部且与主体内部连通。As a preferred technical solution of the utility model: there are six groups of heating devices which are connected in series and electrically connected to the control device of the main body itself, and the discharge pipe is fixedly installed at the bottom of the main body and communicated with the inside of the main body.
作为本实用新型的一种优选技术方案：所述入料管固定安装在主体的顶部且与主体内部连通，所述翻动机构转动连接在搅拌框外侧。As a preferred technical solution of the utility model: the feed pipe is fixedly installed on the top of the main body and communicated with the inside of the main body, and the flipping mechanism is rotatably connected to the outside of the stirring frame.
作为本实用新型的一种优选技术方案：所述翻动机构具体由主杆、翻动杆、连接杆以及传动齿轮构成，所述主杆的一端安插并通过轴承转动连接在搅拌框的外侧边上，所述连接杆固定连接在主杆的另一端。As an optimal technical solution of the utility model: the flipping mechanism is specifically composed of a main rod, a flipping rod, a connecting rod and a transmission gear, one end of the main rod is inserted and rotatably connected to the outer side of the stirring frame through a bearing, and the connecting rod is fixedly connected to the other end of the main rod.
作为本实用新型的一种优选技术方案：所述传动齿轮固定安装在连接杆的外端，所述传动齿轮伸入齿槽内，所述传动齿轮与齿槽内侧相适配。As a preferred technical solution of the utility model: the transmission gear is fixedly mounted on the outer end of the connecting rod, the transmission gear extends into the tooth groove, and the transmission gear is adapted to the inner side of the tooth groove.
与现有技术相比，本实用新型提供了一种泡沫生产用的高温混合装置，具备以下有益效果：Compared with the prior art, the utility model provides a high-temperature mixing device for foam production, which has the following beneficial effects:
1、该一种泡沫生产用的高温混合装置，通过设置转杆、搅拌框、翻动机构、主杆、翻动杆、连接杆、传动齿轮、齿槽，启动电机带动转杆转动的同时带着搅拌框转动，在此过程中翻动机构随着搅拌框的转动而公转，翻动机构公转的同时，连接杆端部的传动齿轮将在主体内壁的齿槽内自转，从而带动连接杆、主杆自转，此时主杆上的翻动杆将可进行上下持续翻动，主体内混合效果可同时进行水平的搅拌以及上下方向的搅拌，可有效将主体底部的物料翻动上来，增加混合效果。1. A high-temperature mixing device for foam production is provided with a rotating rod, a stirring frame, a flipping mechanism, a main rod, a flipping rod, a connecting rod, a transmission gear, and a tooth groove. The starting motor drives the rotating rod to rotate while driving the stirring frame to rotate. During this process, the flipping mechanism revolves with the rotation of the stirring frame. While the flipping mechanism revolves, the transmission gear at the end of the connecting rod rotates in the tooth groove on the inner wall of the main body, thereby driving the connecting rod and the main rod to rotate. At this time, the flipping rod on the main rod can be continuously flipped up and down, and the mixing effect in the main body can be stirred horizontally and in the up and down directions at the same time, which can effectively flip the material at the bottom of the main body to increase the mixing effect.
2、该一种泡沫生产用的高温混合装置，通过设置搅拌框、主杆、翻动杆、连接杆、传动齿轮，主体内的搅拌结构由搅拌框、翻动机构联合构成，可同时向不同方向转动，翻动效率更高，提升搅拌的功能性。2. This high-temperature mixing device for foam production is provided with a stirring frame, a main rod, a flipping rod, a connecting rod, and a transmission gear. The stirring structure in the main body is composed of a stirring frame and a flipping mechanism. It can rotate in different directions at the same time, and the flipping efficiency is higher, thereby improving the functionality of the stirring.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型泡沫生产用的高温混合装置的内部结构示意图；FIG1 is a schematic diagram of the internal structure of a high-temperature mixing device for foam production according to the present invention;
图2为本实用新型泡沫生产用的高温混合装置的外部结构示意图；FIG2 is a schematic diagram of the external structure of a high-temperature mixing device for foam production according to the present invention;
图3为本实用新型泡沫生产用的高温混合装置的翻动机构结构示意图；FIG3 is a schematic diagram of the structure of the turning mechanism of the high-temperature mixing device for foam production of the utility model;
图4为本实用新型泡沫生产用的高温混合装置的翻动机构与齿槽配合结构示意图。FIG. 4 is a schematic diagram of the turning mechanism and tooth groove matching structure of the high-temperature mixing device for foam production of the utility model.
图中：1、主体；2、电机；3、入料管；4、加热装置；5、排料管；6、转杆；7、搅拌框；8、翻动机构；801、主杆；802、翻动杆；803、连接杆；804、传动齿轮；9、齿槽。In the figure: 1. main body; 2. motor; 3. feed pipe; 4. heating device; 5. discharge pipe; 6. rotating rod; 7. stirring frame; 8. turning mechanism; 801. main rod; 802. turning rod; 803. connecting rod; 804. transmission gear; 9. tooth groove.
具体实施方式DETAILED DESCRIPTION
下面将结合本实用新型实施例中的附图，对本实用新型实施例中的技术方案进行清楚、完整的描述，显然，所描述的实施例仅仅是本实用新型一部分实施例，而不是全部的实施例。基于本实用新型中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本实用新型保护的范围。The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
请参阅图1-4，本实施方案中：一种泡沫生产用的高温混合装置，包括主体1，主体1上设置有电机2，通过电机2可为转杆6转动提供充足的动力，主体1上设置有入料管3，主体1内壁与外侧之间设置有加热装置4，主体1底部设置有排料管5，主体1内部设置有转杆6，通过转杆6可便于带动四组搅拌框7转动，转杆6上设置有搅拌框7，搅拌框7上设置有翻动机构8，主体1内侧开设有齿槽9；Please refer to Figures 1-4. In this embodiment: a high-temperature mixing device for foam production includes a main body 1, a motor 2 is provided on the main body 1, and the motor 2 can provide sufficient power for the rotation of a rotating rod 6, a feed pipe 3 is provided on the main body 1, a heating device 4 is provided between the inner wall and the outer side of the main body 1, a discharge pipe 5 is provided at the bottom of the main body 1, a rotating rod 6 is provided inside the main body 1, and the rotating rod 6 can easily drive four groups of stirring frames 7 to rotate, a stirring frame 7 is provided on the rotating rod 6, and a flipping mechanism 8 is provided on the stirring frame 7, and a tooth groove 9 is provided on the inner side of the main body 1;
翻动机构8具体由主杆801、翻动杆802、连接杆803以及传动齿轮804构成，主杆801外侧设置有翻动杆802，主杆801一端设置有连接杆803，连接杆803外端设置有传动齿轮804，通过传动齿轮804可便于带动翻动机构8自转。The flipping mechanism 8 is specifically composed of a main rod 801, a flipping rod 802, a connecting rod 803 and a transmission gear 804. The flipping rod 802 is arranged on the outside of the main rod 801, a connecting rod 803 is arranged at one end of the main rod 801, and a transmission gear 804 is arranged on the outer end of the connecting rod 803. The transmission gear 804 can be used to drive the flipping mechanism 8 to rotate.
本实施例中，电机2固定安装在主体1顶部且与主体1自身的控制装置存在电性连接，电机2的输出端伸入主体1内与转杆6一端固定连接，转杆6的另一端转动安装在主体1内部的底端；搅拌框7固定安装在转杆6的外侧且共有四组，齿槽9共有四组且均呈环形开设在主体1的内壁，通过搅拌框7可便于对主体1内的物料件水平方向的搅拌；加热装置4共有六组并相互串联与主体1自身的控制装置存在电性连接，排料管5固定安装在主体1底部且与主体1内部连通，通过排料管5可便于排出混合完成的料；入料管3固定安装在主体1的顶部且与主体1内部连通，翻动机构8转动连接在搅拌框7外侧，通过入料管3可便于向主体1内投放物料；翻动机构8具体由主杆801、翻动杆802、连接杆803以及传动齿轮804构成，主杆801的一端安插并通过轴承转动连接在搅拌框7的外侧边上，通过翻动杆802可对主体1内的物料进行上下方向的翻动，连接杆803固定连接在主杆801的另一端，通过连接杆803可便于带动主杆801转动；传动齿轮804固定安装在连接杆803的外端，传动齿轮804伸入齿槽9内，传动齿轮804与齿槽9内侧相适配，通过传动齿轮804、齿槽9可形成啮合，在翻动机构8公转时进行自转。In this embodiment, the motor 2 is fixedly mounted on the top of the main body 1 and is electrically connected to the control device of the main body 1 itself. The output end of the motor 2 extends into the main body 1 and is fixedly connected to one end of the rotating rod 6. The other end of the rotating rod 6 is rotatably mounted on the bottom end inside the main body 1; the stirring frame 7 is fixedly mounted on the outside of the rotating rod 6 and there are four groups in total. There are four groups of tooth grooves 9 and they are all annularly arranged on the inner wall of the main body 1. The stirring frame 7 can facilitate the horizontal stirring of the material pieces in the main body 1; there are six groups of heating devices 4 and they are connected in series with each other and are electrically connected to the control device of the main body 1 itself. The discharge pipe 5 is fixedly mounted on the bottom of the main body 1 and is connected to the inside of the main body 1. The mixed material can be discharged easily through the discharge pipe 5; the feed pipe 3 is fixedly mounted on the top of the main body 1 and is connected to the inside of the main body 1. The flipping mechanism 8 is rotatably connected to the outside of the mixing frame 7, and materials can be easily put into the main body 1 through the feeding pipe 3; the turning mechanism 8 is specifically composed of a main rod 801, a turning rod 802, a connecting rod 803 and a transmission gear 804. One end of the main rod 801 is inserted and rotatably connected to the outer side of the mixing frame 7 through a bearing, and the material in the main body 1 can be turned up and down through the turning rod 802. The connecting rod 803 is fixedly connected to the other end of the main rod 801, and the main rod 801 can be easily driven to rotate through the connecting rod 803; the transmission gear 804 is fixedly installed on the outer end of the connecting rod 803, and the transmission gear 804 extends into the tooth groove 9. The transmission gear 804 is adapted to the inner side of the tooth groove 9, and can be meshed with the transmission gear 804 and the tooth groove 9, and rotates when the turning mechanism 8 revolves.
本实用新型的工作原理及使用流程：在实际使用过程中，将设备置于合适的位置并连接外部电源，此时可将泡沫料以及需要混合的物料先后通过入料管3加入主体1内，之后可通过主体1自身的控制装置启动电机2，电机2带动转杆6转动的同时带着搅拌框7转动，在此过程中翻动机构8随着搅拌框7的转动而公转，翻动机构8公转的同时，连接杆803端部的传动齿轮804将在主体1内壁的齿槽9内自转，从而带动连接杆803、主杆801自转，此时主杆801上的翻动杆802将可进行上下持续翻动，主体1内混合效果可同时进行水平的搅拌以及上下方向的搅拌，可有效将主体1底部的物料翻动上来，增加混合效果，混合过程中加热装置4可启动提供加热效果，主体1内的搅拌结构由搅拌框7、翻动机构8联合构成，可同时向不同方向转动，翻动效率更高，提升搅拌的功能性。Working principle and use process of the utility model: in actual use, the equipment is placed in a suitable position and connected to an external power supply. At this time, the foam material and the material to be mixed can be added into the main body 1 through the feed pipe 3 in turn, and then the motor 2 can be started through the control device of the main body 1 itself. The motor 2 drives the rotating rod 6 to rotate while driving the stirring frame 7 to rotate. In this process, the flipping mechanism 8 revolves with the rotation of the stirring frame 7. While the flipping mechanism 8 revolves, the transmission gear 804 at the end of the connecting rod 803 will rotate in the tooth groove 9 on the inner wall of the main body 1, thereby driving the connecting rod 803 and the main rod 801 to rotate. At this time, the flipping rod 802 on the main rod 801 will be able to continuously flip up and down, and the mixing effect in the main body 1 can be stirred horizontally and in the up and down directions at the same time, which can effectively flip the material at the bottom of the main body 1 to increase the mixing effect. During the mixing process, the heating device 4 can be started to provide a heating effect. The stirring structure in the main body 1 is jointly composed of the stirring frame 7 and the flipping mechanism 8, which can rotate in different directions at the same time, and the flipping efficiency is higher, thereby improving the functionality of the stirring.
最后应说明的是：以上所述仅为本实用新型的优选实施例而已，并不用于限制本实用新型，尽管参照前述实施例对本实用新型进行了详细的说明，对于本领域的技术人员来说，其依然可以对前述各实施例所记载的技术方案进行修改，或者对其中部分技术特征进行等同替换。凡在本实用新型的精神和原则之内，所作的任何修改、等同替换、改进等，均应包含在本实用新型的保护范围之内。Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein with equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
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