CN221641488U - Quantitative feeding mechanism based on granulator - Google Patents
Quantitative feeding mechanism based on granulator Download PDFInfo
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- CN221641488U CN221641488U CN202323399466.7U CN202323399466U CN221641488U CN 221641488 U CN221641488 U CN 221641488U CN 202323399466 U CN202323399466 U CN 202323399466U CN 221641488 U CN221641488 U CN 221641488U
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- 239000000463 material Substances 0.000 claims abstract description 33
- 238000003860 storage Methods 0.000 claims abstract description 33
- 230000003014 reinforcing effect Effects 0.000 claims abstract description 6
- 239000002184 metal Substances 0.000 claims description 5
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims description 4
- 239000007769 metal material Substances 0.000 claims description 4
- 230000002411 adverse Effects 0.000 abstract description 5
- 230000000694 effects Effects 0.000 abstract description 5
- 238000009434 installation Methods 0.000 abstract description 5
- 238000007599 discharging Methods 0.000 abstract 1
- 238000000034 method Methods 0.000 description 4
- 238000005469 granulation Methods 0.000 description 3
- 230000003179 granulation Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- 229920005989 resin Polymers 0.000 description 2
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 239000002985 plastic film Substances 0.000 description 1
- 229920006255 plastic film Polymers 0.000 description 1
- 208000026438 poor feeding Diseases 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
Abstract
Description
技术领域Technical Field
本实用新型涉及造粒机技术领域,尤其涉及一种基于造粒机的定量进料机构。The utility model relates to the technical field of granulators, in particular to a quantitative feeding mechanism based on a granulator.
背景技术Background Art
造粒机是一种可将物料制造成特定形状的成型机械,造粒机是指根据不同用途在树脂中加入不同添加剂,经过加热、混炼、挤压成型,把树脂原料制成适合二次加工的颗粒状产品的机组,塑料造粒机广泛应用于石油石化行业,而造粒机使用过程中,通常通过其顶部的进料结构将原料加入造粒机内部。A granulator is a molding machine that can make materials into specific shapes. A granulator refers to a unit that adds different additives to the resin according to different uses, and through heating, mixing, and extrusion molding, the resin raw materials are made into granular products suitable for secondary processing. Plastic granulators are widely used in the petroleum and petrochemical industries. During the use of the granulator, the raw materials are usually added to the granulator through the feeding structure on the top.
现有技术中,申请号:CN201420197545.1,提出了一种塑料薄膜造粒机的侧进料装置,能够解决进料不畅和易堵塞的现象,能将物料连续送入到造粒机上造粒,避免物料堆积,提高生产效率和造粒质量的问题In the prior art, application number: CN201420197545.1, a side feeding device for a plastic film granulator is proposed, which can solve the problem of poor feeding and easy blockage, and can continuously feed the material into the granulator for granulation, avoid material accumulation, and improve production efficiency and granulation quality.
但是对造粒机持续过程中未对进入造粒机的物料进行定量,导致容易出现喂料不均匀,易产生物料塑化不良,使主机头出料不畅或堵塞,从而使得造粒机需要对堵塞的主机头进行清理,且主机头堵塞容易导致物料堵塞在造粒机内部,从而对造粒机使用寿命造成不利影响,因此提出了一种基于造粒机的定量进料机构。However, the material entering the granulator is not quantified during the continuous process of the granulator, which may lead to uneven feeding, poor plasticization of the material, poor discharge or blockage of the main head, so that the granulator needs to clean the blocked main head, and the blockage of the main head may easily cause the material to be blocked inside the granulator, which will have an adverse effect on the service life of the granulator. Therefore, a quantitative feeding mechanism based on the granulator is proposed.
实用新型内容Utility Model Content
针对现有技术的不足,本实用新型提供了一种基于造粒机的定量进料机构,用于解决上述背景技术中提出的问题。In view of the deficiencies in the prior art, the utility model provides a quantitative feeding mechanism based on a granulator, which is used to solve the problems raised in the above background technology.
为了实现上述目的,本实用新型采用了如下技术方案:In order to achieve the above purpose, the utility model adopts the following technical solutions:
一种基于造粒机的定量进料机构,包括安装底座,所述安装底座顶部固定设置有造粒机本体和安装架,所述安装架内部固定设置有储料箱,所述储料箱底部固定设置有进料管,所述进料管表面固定设置有定量箱,所述定量箱表面设置有加强组件,所述定量箱右侧固定设置有伺服电机,所述伺服电机的输出端固定设置有转动轴,所述转动轴表面固定设置有安装套,所述安装套表面固定设置有定量板,所述定量箱底部固定设置有出料管,所述出料管底部搭接设置有进料斗,所述进料斗固定安装在造粒机本体的进料处,所述安装底座顶部设置有便于对储料箱进行上料的上料组件。A quantitative feeding mechanism based on a granulator comprises a mounting base, a granulator body and a mounting frame are fixedly arranged on the top of the mounting base, a storage box is fixedly arranged inside the mounting frame, a feeding pipe is fixedly arranged at the bottom of the storage box, a quantitative box is fixedly arranged on the surface of the feed pipe, a reinforcing component is arranged on the surface of the quantitative box, a servo motor is fixedly arranged on the right side of the quantitative box, a rotating shaft is fixedly arranged at the output end of the servo motor, a mounting sleeve is fixedly arranged on the surface of the rotating shaft, a quantitative plate is fixedly arranged on the surface of the mounting sleeve, a discharge pipe is fixedly arranged at the bottom of the discharge pipe, a feed hopper is overlapped at the bottom of the discharge pipe, and the feed hopper is fixedly installed at the feeding place of the granulator body, and a feeding component for facilitating feeding of the storage box is arranged on the top of the mounting base.
优选的,所述加强组件包括设置于定量箱表面的安装块,所述安装块远离定量箱的一侧固定设置有连接柱,所述连接柱远离安装块的一侧固定设置有连接板,所述连接板固定安装在安装架内部。Preferably, the reinforcement assembly includes a mounting block arranged on the surface of the quantitative box, a connecting column is fixedly arranged on the side of the mounting block away from the quantitative box, a connecting plate is fixedly arranged on the side of the connecting column away from the mounting block, and the connecting plate is fixedly installed inside the mounting frame.
优选的,所述上料组件包括设置于安装底座顶部的支撑架,所述支撑架表面固定设置有送料仓,所述送料仓表面固定设置有上料管与加料斗,所述送料仓底部固定设置有驱动电机,所述驱动电机的输出端固定设置有送料螺杆,所述送料螺杆位于送料仓内部。Preferably, the feeding assembly includes a support frame arranged on the top of the mounting base, a feeding bin is fixedly arranged on the surface of the support frame, a feeding pipe and a feeding hopper are fixedly arranged on the surface of the feeding bin, a driving motor is fixedly arranged at the bottom of the feeding bin, a feeding screw is fixedly arranged at the output end of the driving motor, and the feeding screw is located inside the feeding bin.
优选的,所述定量板的数量为若干个,且若干个定量板均位于定量箱内部且呈圆形阵列式分布,所述定量板采用金属材质制成。Preferably, there are several quantitative plates, and the several quantitative plates are all located inside the quantitative box and distributed in a circular array, and the quantitative plates are made of metal material.
优选的,所述储料箱内部固定设置有观察窗,所述观察窗采用透明亚克力板制成。Preferably, an observation window is fixedly provided inside the storage box, and the observation window is made of a transparent acrylic plate.
优选的,所述定量箱呈圆形结构,所述定量箱表面贯穿设置有进料口与出料口,所述定量箱采用金属材质制成。Preferably, the quantitative box has a circular structure, a feed inlet and a discharge outlet are provided through the surface of the quantitative box, and the quantitative box is made of metal.
优选的,所述储料箱底部呈锥形状,所述储料箱采用金属材质制成。Preferably, the bottom of the storage box is conical, and the storage box is made of metal.
与现有技术相比,本实用新型的有益效果是:该基于造粒机的定量进料机构,通过储料箱、进料管、定量箱、伺服电机、转动轴、安装套、定量板和出料管的设置,便于对造粒机本体内的物料进行定量,避免了造粒机本体出现进料不均匀的情况,避免了因进料不均匀导致物料塑化不良使主机头出料不畅或堵塞的情况,从而避免了因主机头堵塞对造粒机本体的使用寿命造成不利影响。Compared with the prior art, the beneficial effects of the utility model are as follows: the quantitative feeding mechanism based on the granulator, through the arrangement of the storage box, the feeding pipe, the quantitative box, the servo motor, the rotating shaft, the mounting sleeve, the quantitative plate and the discharge pipe, is convenient for quantitatively measuring the material in the granulator body, avoiding the uneven feeding of the granulator body, avoiding the poor plasticization of the material due to the uneven feeding, resulting in the poor discharge or blockage of the main head, thereby avoiding the adverse effect on the service life of the granulator body due to the blockage of the main head.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型结构正等测图;Figure 1 is a front view of the structure of the utility model;
图2为本实用新型结构局部结构正剖图;Figure 2 is a front cross-sectional view of a local structure of the utility model;
图3为本实用新型结构另一局部结构右剖图;FIG3 is a right sectional view of another local structure of the utility model;
图4为本实用新型结构上料组件结构正剖图。FIG. 4 is a front cross-sectional view of the structure of the feeding assembly of the utility model.
图中:1、安装底座;2、造粒机本体;3、安装架;4、储料箱;5、进料管;6、定量箱;7、伺服电机;8、转动轴;9、安装套;10、定量板;11、出料管;12、进料斗;13、安装块;14、连接柱;15、连接板;16、支撑架;17、送料仓;18、上料管;19、加料斗;20、驱动电机;21、送料螺杆;22、观察窗。In the figure: 1. Installation base; 2. Granulator body; 3. Installation frame; 4. Storage box; 5. Feed pipe; 6. Dosing box; 7. Servo motor; 8. Rotating shaft; 9. Installation sleeve; 10. Dosing plate; 11. Discharge pipe; 12. Feed hopper; 13. Installation block; 14. Connecting column; 15. Connecting plate; 16. Support frame; 17. Feed bin; 18. Loading pipe; 19. Feeding hopper; 20. Driving motor; 21. Feeding screw; 22. Observation window.
具体实施方式DETAILED DESCRIPTION
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
参照图1-4,一种基于造粒机的定量进料机构,包括安装底座1,安装底座1顶部固定设置有造粒机本体2和安装架3,安装架3内部固定设置有储料箱4,储料箱4内部固定设置有观察窗22,观察窗22采用透明亚克力板制成,通过透明亚克力板制成的观察窗22,便于对储料箱4内的物料量进行观察,避免了储料箱4内物料过少,储料箱4底部固定设置有进料管5,储料箱4底部呈锥形状,储料箱4采用金属材质制成,通过底部呈锥形的储料箱4便于其内部的物料全部进入进料管5内部,避免了物料残留在储料箱4的底部,进料管5表面固定设置有定量箱6,定量箱6右侧固定设置有伺服电机7,伺服电机7的输出端固定设置有转动轴8,转动轴8表面固定设置有安装套9,安装套9表面固定设置有定量板10,定量板10的数量为若干个,且若干个定量板10均位于定量箱6内部且呈圆形阵列式分布,定量板10采用金属材质制成,通过若干个定量板10便于对定量箱6内部的空间进行分隔,且圆形阵列设置的定量板10分隔出的空间体积相同,避免了定量出现过大误差的情况,定量箱6底部固定设置有出料管11,定量箱6呈圆形结构,定量箱6表面贯穿设置有进料口与出料口,定量箱6采用金属材质制成,进料口的设置,便于物料通过进料管5进入定量箱6内部,通过出料口的设置,便于定量箱6内定量完成的物料进入出料管11内部,出料管11底部搭接设置有进料斗12,进料斗12固定安装在造粒机本体2的进料处,通过储料箱4、进料管5、定量箱6、伺服电机7、转动轴8、安装套9、定量板10和出料管11的设置,便于对造粒机本体2内的物料进行定量,避免了造粒机本体2出现进料不均匀的情况,避免了因进料不均匀导致物料塑化不良使主机头出料不畅或堵塞的情况,从而避免了因主机头堵塞对造粒机本体2的使用寿命造成不利影响。1-4, a quantitative feeding mechanism based on a granulator includes a mounting base 1, a granulator body 2 and a mounting frame 3 are fixedly arranged on the top of the mounting base 1, a storage box 4 is fixedly arranged inside the mounting frame 3, an observation window 22 is fixedly arranged inside the storage box 4, and the observation window 22 is made of a transparent acrylic plate. The observation window 22 made of the transparent acrylic plate is convenient for observing the amount of material in the storage box 4, avoiding too little material in the storage box 4, and a feeding pipe 5 is fixedly arranged at the bottom of the storage box 4. The bottom of the storage box 4 is conical, and the storage box 4 is made of metal. The material storage box 4 with a conical bottom facilitates all the materials inside to enter the feed pipe 5, avoiding the materials remaining at the bottom of the storage box 4. A quantitative box 6 is fixedly arranged on the surface of the feed pipe 5. A servo motor 7 is fixedly arranged on the right side of the quantitative box 6. A rotating shaft 8 is fixedly arranged on the output end of the servo motor 7. A mounting sleeve 9 is fixedly arranged on the surface of the rotating shaft 8. A quantitative plate 10 is fixedly arranged on the surface of the mounting sleeve 9. There are several quantitative plates 10, and the several quantitative plates 10 are all located inside the quantitative box 6 and are distributed in a circular array. The quantitative plates 10 are made of metal. The quantitative box 6 is made of a plurality of quantitative plates 10, which is convenient for dividing the space inside the quantitative box 6. The space divided by the quantitative plates 10 arranged in a circular array has the same volume, which avoids the situation where the quantitative quantity has too large an error. A discharge pipe 11 is fixedly arranged at the bottom of the quantitative box 6. The quantitative box 6 has a circular structure. A feed port and a discharge port are arranged on the surface of the quantitative box 6. The quantitative box 6 is made of metal material. The setting of the feed port facilitates the material to enter the quantitative box 6 through the feed pipe 5. The setting of the discharge port facilitates the material in the quantitative box 6 to enter the discharge pipe 11 after the quantitative quantity is completed. A feed hopper 12 is overlapped at the bottom of the discharge pipe 11, and the feed hopper 12 is fixedly installed at the feed place of the granulator body 2. Through the arrangement of the storage box 4, the feed pipe 5, the quantitative box 6, the servo motor 7, the rotating shaft 8, the mounting sleeve 9, the quantitative plate 10 and the discharge pipe 11, it is convenient to quantify the material in the granulator body 2, thereby avoiding uneven feeding of the granulator body 2, and avoiding the situation that the material plasticization is poor due to uneven feeding, resulting in poor discharge or blockage of the main head, thereby avoiding the adverse effect on the service life of the granulator body 2 due to the blockage of the main head.
具体的,定量箱6表面设置有加强组件,加强组件包括设置于定量箱6表面的安装块13,安装块13远离定量箱6的一侧固定设置有连接柱14,连接柱14远离安装块13的一侧固定设置有连接板15,连接板15固定安装在安装架3内部,通过安装块13、连接柱14和连接板15的设置,便于对定量箱6进行加固,避免了伺服电机7运转时带动定量箱6出现震动导致物料无法全部进入进料斗12内的情况。Specifically, a reinforcing component is provided on the surface of the dosing box 6, and the reinforcing component includes a mounting block 13 arranged on the surface of the dosing box 6, a connecting column 14 is fixedly provided on the side of the mounting block 13 away from the dosing box 6, a connecting plate 15 is fixedly provided on the side of the connecting column 14 away from the mounting block 13, and the connecting plate 15 is fixedly installed inside the mounting frame 3. Through the arrangement of the mounting block 13, the connecting column 14 and the connecting plate 15, it is convenient to reinforce the dosing box 6, and avoid the situation where the servo motor 7 drives the dosing box 6 to vibrate when running, resulting in the inability of all materials to enter the feed hopper 12.
具体的,安装底座1顶部设置有便于对储料箱4进行上料的上料组件,上料组件包括设置于安装底座1顶部的支撑架16,支撑架16表面固定设置有送料仓17,送料仓17表面固定设置有上料管18与加料斗19,送料仓17底部固定设置有驱动电机20,驱动电机20的输出端固定设置有送料螺杆21,送料螺杆21位于送料仓17内部,通过送料仓17、上料管18、加料斗19、驱动电机20和送料螺杆21的设置,便于储料箱4进行上料,使得储料箱4上料更加方便。Specifically, a loading assembly for facilitating loading of the material storage box 4 is provided on the top of the mounting base 1, and the loading assembly includes a support frame 16 arranged on the top of the mounting base 1, a feeding bin 17 is fixedly provided on the surface of the support frame 16, a loading pipe 18 and a feeding hopper 19 are fixedly provided on the surface of the feeding bin 17, a driving motor 20 is fixedly provided at the bottom of the feeding bin 17, a feeding screw 21 is fixedly provided at the output end of the driving motor 20, and the feeding screw 21 is located inside the feeding bin 17. Through the arrangement of the feeding bin 17, the loading pipe 18, the feeding hopper 19, the driving motor 20 and the feeding screw 21, loading of the material storage box 4 is facilitated, making loading of the material storage box 4 more convenient.
该文中出现的电器元件均与外界的主控器及220V市电电连接,并且主控器可为计算机等起到控制的常规已知设备。The electrical components mentioned in this article are all connected to an external main controller and 220V mains electricity, and the main controller can be a conventional known device for controlling a computer or the like.
在使用时:将造粒机本体3造粒所需的物料加入上料机构内设置的加料斗19内部,通过驱动电机20驱动输出端带动送料螺杆21转动,将加料斗19内的物料输送至上料管18处,通过上料管18进入储料箱4内部,储料箱4内部的物料通过进料管5进入定量箱6内部,并通过定量板10与定量箱6之间形成的定量空间对进入的物料进行定量,再通过伺服电机7驱动输出端带动转动轴8转动,转动轴8带动安装套9转动,使得安装套9带动定量板10在定量箱6内部移动,使得定量板10带动物料移动至定量箱6表面开设有出料口处,通过出料口进入出料管11内部,并通过出料管11进入进料斗12内部,通过进料斗12进入造粒机本体2内部,从而对进入造粒机本体2的物料进行定量。During use: the material required for granulation of the granulator body 3 is added into the hopper 19 arranged in the feeding mechanism, and the output end is driven by the driving motor 20 to drive the feeding screw 21 to rotate, and the material in the hopper 19 is transported to the feeding pipe 18, and enters the storage box 4 through the feeding pipe 18. The material inside the storage box 4 enters the quantitative box 6 through the feeding pipe 5, and the entering material is quantified through the quantitative space formed between the quantitative plate 10 and the quantitative box 6, and then the output end is driven by the servo motor 7 to drive the rotating shaft 8 to rotate, and the rotating shaft 8 drives the mounting sleeve 9 to rotate, so that the mounting sleeve 9 drives the quantitative plate 10 to move inside the quantitative box 6, so that the quantitative plate 10 drives the material to move to the surface of the quantitative box 6 where a discharge port is opened, and enters the discharge pipe 11 through the discharge port, and enters the feed hopper 12 through the discharge pipe 11, and enters the granulator body 2 through the feed hopper 12, thereby quantifying the material entering the granulator body 2.
综上所述,该基于造粒机的定量进料机构,通过储料箱4、进料管5、定量箱6、伺服电机7、转动轴8、安装套9、定量板10和出料管11的设置,便于对造粒机本体2内的物料进行定量,避免了造粒机本体2出现进料不均匀的情况,避免了因进料不均匀导致物料塑化不良使主机头出料不畅或堵塞的情况,从而避免了因主机头堵塞对造粒机本体2的使用寿命造成不利影响,用于解决上述背景技术中提出的问题。To sum up, the quantitative feeding mechanism based on the granulator, through the arrangement of the storage box 4, the feed pipe 5, the quantitative box 6, the servo motor 7, the rotating shaft 8, the mounting sleeve 9, the quantitative plate 10 and the discharge pipe 11, is convenient for quantitatively measuring the material in the granulator body 2, avoiding the uneven feeding of the granulator body 2, avoiding the poor plasticization of the material due to uneven feeding, resulting in poor discharge or blockage of the main head, thereby avoiding the adverse effect on the service life of the granulator body 2 due to the blockage of the main head, and is used to solve the problems raised in the above-mentioned background technology.
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
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