CN221641325U - Concrete mixing proportion optimizing and stirring device - Google Patents

Concrete mixing proportion optimizing and stirring device Download PDF

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CN221641325U
CN221641325U CN202323237221.4U CN202323237221U CN221641325U CN 221641325 U CN221641325 U CN 221641325U CN 202323237221 U CN202323237221 U CN 202323237221U CN 221641325 U CN221641325 U CN 221641325U
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proportioning
stirring
tank
tanks
concrete
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宁寒琳
元书东
张伟
叶琳
陈瑞
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Lushi Hongji Concrete Co ltd
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Lushi Hongji Concrete Co ltd
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Abstract

The utility model discloses a concrete mixing proportion optimizing and stirring device, which comprises three stirring tanks, wherein the top parts of the stirring tanks at two sides are respectively provided with a proportioning mechanism, the surface of the stirring tank is provided with a conveying mechanism, and the stirring mechanism is arranged in the stirring tank; the proportioning mechanism comprises two proportioning tanks, the proportioning tanks are communicated with the top of the stirring tank, an observation window is embedded and fixed on the surface of the proportioning tanks, scale marks are arranged on the surface of the observation window, a hydraulic cylinder is fixed on the top of the proportioning tanks, and one end of the hydraulic cylinder penetrates through the proportioning tanks and is fixedly provided with a scraping plate; the delivery mechanism includes an input tube. The utility model has the advantages of being capable of respectively mixing the concrete raw materials and controlling the proportion of the concrete raw materials more accurately, and solves the problem of poor stirring effect because the concrete raw materials are fully mixed together when the traditional concrete stirring device is used.

Description

混凝土配合比优化搅拌装置Concrete mix ratio optimization mixing device

技术领域Technical Field

本实用新型涉及混凝土生产技术领域,具体为混凝土配合比优化搅拌装置。The utility model relates to the technical field of concrete production, in particular to a concrete mix ratio optimizing stirring device.

背景技术Background Art

混凝土是当代最主要的土木工程材料之一,它是由胶凝材料,颗粒状集料也称为骨料、水,以及必要时加入的外加剂和掺合料按一定比例配制,经均匀搅拌,密实成型,养护硬化而成的一种人工石材,配合比就是两种或两种以上材料进行混合时的比例,具体有固体混合、液体混合、液固混合等。Concrete is one of the most important civil engineering materials in contemporary times. It is an artificial stone made of cementitious materials, granular aggregates also called aggregates, water, and admixtures and additives added in a certain proportion when necessary, and is evenly stirred, compacted into shape, and cured and hardened. The mix ratio is the ratio of two or more materials when mixed, including solid mixing, liquid mixing, liquid-solid mixing, etc.

传统的混凝土搅拌装置是将水泥、砂子、骨料和水所有物料都加入后,再进行搅拌,而这样不仅使装置的搅拌阻力大、混合时间长,还容易造成搅拌不均匀,以及配合比易出错情况,因此,我们提出了一种混凝土配合比优化搅拌装置,用以解决上述问题。The traditional concrete mixing device adds all the materials such as cement, sand, aggregate and water before mixing. This not only makes the stirring resistance of the device large and the mixing time long, but also easily causes uneven mixing and easy errors in the mix ratio. Therefore, we proposed a concrete mix ratio optimization mixing device to solve the above problems.

实用新型内容Utility Model Content

本实用新型的目的在于提供混凝土配合比优化搅拌装置,具备能够将混凝土原料进行分别混合,以及可以更准确控制混凝土原料配比的优点,解决了因目前混凝土搅拌装置使用时,混凝土原料全部混合在一起,搅拌效果不佳的问题。The utility model aims to provide a concrete mix ratio optimizing stirring device, which has the advantages of being able to mix concrete raw materials separately and more accurately control the ratio of concrete raw materials, thereby solving the problem that when the current concrete stirring device is used, all the concrete raw materials are mixed together and the stirring effect is poor.

为实现上述目的,本实用新型提供如下技术方案:混凝土配合比优化搅拌装置,包括搅拌罐,所述搅拌罐的数量为三个,两侧所述搅拌罐的顶部均设置有配比机构,所述搅拌罐的表面设置有输送机构,所述搅拌罐的内部安装有搅拌机构;To achieve the above object, the utility model provides the following technical solution: a concrete mix ratio optimization mixing device, comprising a mixing tank, wherein the number of the mixing tanks is three, a proportioning mechanism is arranged on the top of the mixing tanks on both sides, a conveying mechanism is arranged on the surface of the mixing tank, and a mixing mechanism is installed inside the mixing tank;

所述配比机构包括配比罐,所述配比罐数量为两个,所述配比罐与搅拌罐顶部连通,所述配比罐表面嵌设固定有观察窗,所述观察窗表面设置有刻度线,所述配比罐顶部固定有液压缸,所述液压缸一端贯穿配比罐并固定有刮板;The proportioning mechanism comprises a proportioning tank, the number of which is two, the proportioning tank is connected to the top of the mixing tank, an observation window is embedded and fixed on the surface of the proportioning tank, and scale lines are set on the surface of the observation window, a hydraulic cylinder is fixed on the top of the proportioning tank, one end of the hydraulic cylinder passes through the proportioning tank and is fixed with a scraper;

所述输送机构包括输入管,所述输入管数量为两个且它们均与两侧所述搅拌罐底部连通,所述输入管一侧连通有输送泵,所述输送泵表面连通有输出管,所述输出管一端与中段所述搅拌罐顶部连通。The conveying mechanism includes two input pipes, both of which are connected to the bottom of the stirring tank on both sides, one side of the input pipe is connected to a conveying pump, the surface of the conveying pump is connected to an output pipe, and one end of the output pipe is connected to the top of the stirring tank in the middle section.

作为本实用新型的混凝土配合比优化搅拌装置优选的,所述观察窗为透明材质,所述刻度线为竖直方向标准刻度形成。As a preferred embodiment of the concrete mix ratio optimization mixing device of the present invention, the observation window is made of a transparent material, and the scale lines are formed by standard scales in the vertical direction.

作为本实用新型的混凝土配合比优化搅拌装置优选的,所述配比罐数量一共为四个,所述配比罐底部呈半圆形结构设置。As a preferred embodiment of the concrete mix ratio optimization mixing device of the utility model, the number of the mixing tanks is four in total, and the bottom of the mixing tank is arranged in a semicircular structure.

作为本实用新型的混凝土配合比优化搅拌装置优选的,所述配比罐表面滑动贯穿有导向杆,所述导向杆底部与刮板顶部固定连接。As a preferred embodiment of the concrete mix ratio optimization stirring device of the utility model, a guide rod is slidably penetrated through the surface of the proportioning tank, and the bottom of the guide rod is fixedly connected to the top of the scraper.

作为本实用新型的混凝土配合比优化搅拌装置优选的,所述配比罐与搅拌罐顶部连接处,以及两侧所述搅拌罐底部与输入管连接处均安装有电磁阀。As a preferred embodiment of the concrete mix ratio optimization mixing device of the utility model, solenoid valves are installed at the connection between the proportioning tank and the top of the mixing tank, and at the connection between the bottom of the mixing tank and the input pipe on both sides.

作为本实用新型的混凝土配合比优化搅拌装置优选的,所述输出管表面安装有增压泵,所述增压泵表面与中段所述搅拌罐表面固定连接。As a preferred embodiment of the concrete mix ratio optimization mixing device of the utility model, a booster pump is installed on the surface of the output pipe, and the surface of the booster pump is fixedly connected to the surface of the mixing tank in the middle section.

作为本实用新型的混凝土配合比优化搅拌装置优选的,所述搅拌罐一侧设置有控制器。As a preferred embodiment of the concrete mix ratio optimizing mixing device of the utility model, a controller is provided on one side of the mixing tank.

与现有技术相比,本实用新型的有益效果如下:Compared with the prior art, the beneficial effects of the utility model are as follows:

1、本实用新型通过配比机构的设置,使其能够预先单独添加每种原料,同时还使操作人员能够观察到每种原料的具体添加量,配比罐内部用于添加每种不同的混凝土原料,而观察窗则使工作人员能够观察到配比罐内部的原料情况,刻度线则能够使工作人员可以更准确的确认原料添加量,从而实现精准控制配比的效果,液压缸能够控制刮板上下活动,进而使刮板能够对配比罐内壁进行刮除,从而避免因混凝土原料黏附在观察窗表面,而影响工作人员正常观察。1. The utility model can add each raw material separately in advance through the setting of the proportioning mechanism, and also enable the operator to observe the specific addition amount of each raw material. The interior of the proportioning tank is used to add each different concrete raw material, and the observation window enables the staff to observe the raw material situation inside the proportioning tank, and the scale line enables the staff to more accurately confirm the amount of raw material added, thereby achieving the effect of accurately controlling the proportioning, and the hydraulic cylinder can control the scraper to move up and down, so that the scraper can scrape the inner wall of the proportioning tank, thereby avoiding the concrete raw material sticking to the surface of the observation window and affecting the normal observation of the staff.

2、本实用新型通过输送机构的设置,使其能够对预先搅拌混合后的混凝土原料进行输送,输送泵与输入管的搭配,能够使两侧搅拌罐内部混合好后的混凝土原料可以被抽出,使混合好后的部分混凝土原料能够经过输送泵与输出管的输出,最终进入到中段搅拌罐内部,从而实现将多种混合后原料集中到一处,并再次进行混合搅拌的效果,使混凝土原料可以得到充分搅拌,避免由于原料混合不均匀而影响混凝土的强度和耐久性。2. The utility model can transport the pre-mixed concrete raw materials through the arrangement of the conveying mechanism. The combination of the conveying pump and the input pipe can extract the mixed concrete raw materials in the mixing tanks on both sides, so that part of the mixed concrete raw materials can be output through the conveying pump and the output pipe, and finally enter the middle mixing tank, thereby achieving the effect of concentrating a variety of mixed raw materials in one place and mixing and stirring them again, so that the concrete raw materials can be fully stirred, avoiding the influence of the strength and durability of the concrete due to the uneven mixing of the raw materials.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1为本实用新型立体结构示意图;FIG1 is a schematic diagram of the three-dimensional structure of the utility model;

图2为本实用新型剖面的立体结构示意图;FIG2 is a schematic diagram of a three-dimensional structure of a cross section of the utility model;

图3为本实用新型另一个视角的剖面结构示意图;FIG3 is a schematic cross-sectional view of the utility model from another viewing angle;

图4为本实用新型中配比机构的结构示意图;FIG4 is a schematic diagram of the structure of the proportioning mechanism in the utility model;

图5为本实用新型中输送机构的结构示意图。FIG. 5 is a schematic diagram of the structure of the conveying mechanism in the present invention.

图中:1、搅拌罐;2、配比机构;201、配比罐;202、观察窗;203、刻度线;204、液压缸;205、刮板;206、导向杆;3、输送机构;301、输入管;302、输送泵;303、输出管;304、增压泵;4、搅拌机构;5、控制器。In the figure: 1. stirring tank; 2. proportioning mechanism; 201. proportioning tank; 202. observation window; 203. scale line; 204. hydraulic cylinder; 205. scraper; 206. guide rod; 3. conveying mechanism; 301. input pipe; 302. conveying pump; 303. output pipe; 304. booster pump; 4. stirring mechanism; 5. controller.

具体实施方式DETAILED DESCRIPTION

请参阅图1-5,混凝土配合比优化搅拌装置,包括搅拌罐1,搅拌罐1的数量为三个,两侧搅拌罐1的顶部均设置有配比机构2,搅拌罐1的表面设置有输送机构3,搅拌罐1的内部安装有搅拌机构4;Please refer to Figures 1-5, the concrete mix ratio optimization mixing device includes a mixing tank 1, the number of the mixing tanks 1 is three, the tops of the mixing tanks 1 on both sides are provided with a proportioning mechanism 2, the surface of the mixing tank 1 is provided with a conveying mechanism 3, and the interior of the mixing tank 1 is provided with a mixing mechanism 4;

搅拌罐1用于添加混凝土原料,而将搅拌罐1设置成三个,可以使混凝土原料中的每两种原料,能够通过两侧搅拌罐1进行预先混合,再由中段搅拌罐1进行最终混合,通过分开搅拌混合每种原料,可以确保它们充分混合,避免出现局部区域的不均匀性,而且每种原料单独进行搅拌混合后,可以更准确地确定每种原料的用量和配比,使得分开搅拌混合原料可以确保混凝土的均匀性、精确配比和施工控制,这样可以获得更高质量、更符合设计要求的混凝土产品,配比机构2用于预先单独添加每种原料,同时还使操作人员能够观察到每种原料的具体添加量,使工作人员能够更精确控制混凝土原料配比量,输送机构3用于对预先搅拌混合后的混凝土原料进行输送,而搅拌机构4用于对混凝土原料进行搅拌。The mixing tank 1 is used to add concrete raw materials, and setting three mixing tanks 1 can make every two raw materials in the concrete raw materials be pre-mixed by the mixing tanks 1 on both sides, and then finally mixed by the middle mixing tank 1. By stirring and mixing each raw material separately, it can be ensured that they are fully mixed to avoid the occurrence of local area unevenness. Moreover, after each raw material is stirred and mixed separately, the amount and proportion of each raw material can be determined more accurately, so that the separate stirring and mixing of raw materials can ensure the uniformity, precise proportion and construction control of concrete, so that higher quality concrete products that better meet the design requirements can be obtained. The proportioning mechanism 2 is used to pre-add each raw material separately, and at the same time enables the operator to observe the specific addition amount of each raw material, so that the staff can more accurately control the proportion of concrete raw materials. The conveying mechanism 3 is used to convey the pre-mixed concrete raw materials, and the stirring mechanism 4 is used to stir the concrete raw materials.

配比机构2包括配比罐201,配比罐201数量为两个,配比罐201与搅拌罐1顶部连通,配比罐201表面嵌设固定有观察窗202,观察窗202表面设置有刻度线203,配比罐201顶部固定有液压缸204,液压缸204一端贯穿配比罐201并固定有刮板205,刮板205表面与配比罐201内壁滑动连接;The proportioning mechanism 2 includes a proportioning tank 201, and there are two proportioning tanks 201. The proportioning tank 201 is connected to the top of the mixing tank 1. An observation window 202 is embedded and fixed on the surface of the proportioning tank 201. A scale line 203 is set on the surface of the observation window 202. A hydraulic cylinder 204 is fixed on the top of the proportioning tank 201. One end of the hydraulic cylinder 204 passes through the proportioning tank 201 and is fixed with a scraper 205. The surface of the scraper 205 is slidably connected with the inner wall of the proportioning tank 201.

配比罐201内部用于添加每种不同的混凝土原料,而观察窗202则使工作人员能够观察到配比罐201内部的原料情况,刻度线203则能够使工作人员可以更准确的确认原料添加量,从而实现精准控制配比的效果,液压缸204能够控制刮板205上下活动,进而使刮板205能够对配比罐201内壁进行刮除,从而避免因混凝土原料黏附在观察窗202表面,而影响工作人员正常观察。The interior of the proportioning tank 201 is used to add each different concrete raw material, and the observation window 202 allows the staff to observe the raw materials inside the proportioning tank 201, and the scale line 203 allows the staff to more accurately confirm the amount of raw material added, thereby achieving the effect of accurately controlling the proportioning, and the hydraulic cylinder 204 can control the scraper 205 to move up and down, so that the scraper 205 can scrape the inner wall of the proportioning tank 201, thereby avoiding the concrete raw materials sticking to the surface of the observation window 202 and affecting the normal observation of the staff.

输送机构3包括输入管301,输入管301数量为两个且它们均与两侧搅拌罐1底部连通,输入管301一侧连通有输送泵302,输送泵302表面连通有输出管303,输出管303一端与中段搅拌罐1顶部连通;The conveying mechanism 3 includes an input pipe 301, two of which are connected to the bottom of the stirring tank 1 on both sides, one side of the input pipe 301 is connected to a conveying pump 302, the surface of the conveying pump 302 is connected to an output pipe 303, and one end of the output pipe 303 is connected to the top of the middle stirring tank 1;

输送泵302与输入管301的搭配,能够使两侧搅拌罐1内部混合好后的混凝土原料可以被抽出,使混合好后的部分混凝土原料能够经过输送泵302与输出管303的输出,最终进入到中段搅拌罐1内部,从而实现将多种混合后原料集中到一处,并再次进行混合搅拌的效果,使混凝土原料可以得到充分搅拌,避免由于原料混合不均匀而影响混凝土的强度和耐久性。The combination of the delivery pump 302 and the input pipe 301 can extract the mixed concrete raw materials in the mixing tanks 1 on both sides, so that part of the mixed concrete raw materials can be output through the delivery pump 302 and the output pipe 303, and finally enter the middle mixing tank 1, thereby achieving the effect of concentrating a variety of mixed raw materials in one place and mixing and stirring them again, so that the concrete raw materials can be fully stirred, avoiding the influence of uneven mixing of raw materials on the strength and durability of concrete.

进一步的,观察窗202为透明材质,刻度线203为竖直方向标准刻度形成;Furthermore, the observation window 202 is made of a transparent material, and the scale lines 203 are formed by standard scales in the vertical direction;

通过对观察窗202与刻度线203的设置,保证了工作人员能够通过观察窗202正常观察到配比罐201内部原料添加情况,还使工作人员可以正常通过刻度线203确认原料添加量。The setting of the observation window 202 and the scale line 203 ensures that the staff can normally observe the raw material addition situation inside the proportioning tank 201 through the observation window 202 , and also enables the staff to normally confirm the raw material addition amount through the scale line 203 .

进一步的,配比罐201数量一共为四个,配比罐201底部呈半圆形结构设置;Furthermore, there are four proportioning tanks 201 in total, and the bottom of the proportioning tank 201 is arranged in a semicircular structure;

将配比罐201数量设置成四个,可以正好对应混凝土中的四个主要原料,使每个原料可以添加到不同的配比罐201内部,如左侧搅拌罐1上方的两个配比罐201内部分别添加水泥与砂子,右侧搅拌罐1顶部两个配比罐201内部添加水与骨料,进而能够实现不同原料分别混合,与精准控制原料配比量的效果,而将配比罐201底部设置成半圆形,可以使原料能够更容易从配比罐201内部脱离。Setting the number of proportioning tanks 201 to four can correspond exactly to the four main raw materials in concrete, so that each raw material can be added to different proportioning tanks 201, such as adding cement and sand to the two proportioning tanks 201 above the mixing tank 1 on the left, and adding water and aggregate to the two proportioning tanks 201 on the top of the mixing tank 1 on the right, thereby achieving the effect of mixing different raw materials separately and accurately controlling the proportion of raw materials. Setting the bottom of the proportioning tank 201 into a semicircle can make it easier for the raw materials to separate from the proportioning tank 201.

进一步的,配比罐201表面滑动贯穿有导向杆206,导向杆206底部与刮板205顶部固定连接;Furthermore, a guide rod 206 is slidably penetrated through the surface of the proportioning tank 201, and the bottom of the guide rod 206 is fixedly connected to the top of the scraper 205;

通过导向杆206的设置,当刮板205活动时,导向杆206将在配比罐201的表面滑动,从而使刮板205活动时得到了导向效果。By setting the guide rod 206, when the scraper 205 moves, the guide rod 206 will slide on the surface of the proportioning tank 201, so that the scraper 205 has a guiding effect when it moves.

进一步的,配比罐201与搅拌罐1顶部连接处,以及两侧搅拌罐1底部与输入管301连接处,和中段搅拌罐1底部均安装有电磁阀;Furthermore, electromagnetic valves are installed at the connection between the proportioning tank 201 and the top of the stirring tank 1, at the connection between the bottom of the stirring tank 1 on both sides and the input pipe 301, and at the bottom of the middle stirring tank 1;

通过电磁阀的设置,使操作人员可以在确保配比罐201内部原料添加完成,以及搅拌罐1内部原料混合好后,再开启电磁阀,以此来对原料进行输送。By setting the solenoid valve, the operator can open the solenoid valve to transport the raw materials after ensuring that the raw materials in the proportioning tank 201 are added and the raw materials in the stirring tank 1 are mixed.

进一步的,输出管303表面安装有增压泵304,增压泵304表面与中段搅拌罐1表面固定连接;Furthermore, a booster pump 304 is installed on the surface of the output pipe 303, and the surface of the booster pump 304 is fixedly connected to the surface of the middle section stirring tank 1;

通过增压泵304的设置,使混凝土原料能够正常通过输出管303输送到中段搅拌罐1内部。By providing the booster pump 304 , the concrete raw materials can be normally transported to the interior of the middle mixing tank 1 through the output pipe 303 .

进一步的,搅拌罐1一侧设置有控制器5,控制器5输出端与电磁阀、输送泵302、增压泵304和液压缸204输入端电连接;Furthermore, a controller 5 is provided on one side of the mixing tank 1, and an output end of the controller 5 is electrically connected to an input end of the solenoid valve, a delivery pump 302, a booster pump 304 and a hydraulic cylinder 204;

使操作人员可以通过控制器5,来对电磁阀、输送泵302、增压泵304和液压缸204进行操作。The operator can operate the solenoid valve, the delivery pump 302 , the booster pump 304 and the hydraulic cylinder 204 through the controller 5 .

以上仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本实用新型的保护范围之内。The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims (7)

1. Concrete mix ratio optimizes agitating unit, including agitator tank (1), its characterized in that: the stirring tank comprises three stirring tanks (1), wherein the top parts of the stirring tanks (1) on two sides are respectively provided with a proportioning mechanism (2), the surface of each stirring tank (1) is provided with a conveying mechanism (3), and a stirring mechanism (4) is arranged in each stirring tank (1);
The proportioning mechanism (2) comprises proportioning tanks (201), wherein the number of the proportioning tanks (201) is two, the proportioning tanks (201) are communicated with the top of the stirring tank (1), an observation window (202) is embedded and fixed on the surface of each proportioning tank (201), scale marks (203) are arranged on the surface of each observation window (202), a hydraulic cylinder (204) is fixed on the top of each proportioning tank (201), and one end of each hydraulic cylinder (204) penetrates through each proportioning tank (201) and is fixedly provided with a scraping plate (205);
The conveying mechanism (3) comprises two input pipes (301), the two input pipes (301) are communicated with the bottom of the stirring tank (1) on two sides, a conveying pump (302) is communicated with one side of the input pipe (301), an output pipe (303) is communicated with the surface of the conveying pump (302), and one end of the output pipe (303) is communicated with the top of the stirring tank (1) on the middle section.
2. The concrete mix optimized stirring device according to claim 1, characterized in that: the observation window (202) is made of transparent materials, and the scale marks (203) are formed by standard scales in the vertical direction.
3. The concrete mix optimized stirring device according to claim 1, characterized in that: the number of the proportioning tanks (201) is four altogether, and the bottoms of the proportioning tanks (201) are arranged in a semicircular structure.
4. The concrete mix optimized stirring device according to claim 1, characterized in that: the surface of the proportioning tank (201) is penetrated by a guide rod (206) in a sliding way, and the bottom of the guide rod (206) is fixedly connected with the top of the scraping plate (205).
5. The concrete mix optimized stirring device according to claim 1, characterized in that: electromagnetic valves are arranged at the connection part of the proportioning tank (201) and the top of the stirring tank (1) and at the connection part of the bottom of the stirring tank (1) and the input pipe (301) at the two sides.
6. The concrete mix optimized stirring device according to claim 1, characterized in that: the surface of the output pipe (303) is provided with a booster pump (304), and the surface of the booster pump (304) is fixedly connected with the surface of the stirring tank (1) at the middle section.
7. The concrete mix optimized stirring device according to claim 1, characterized in that: one side of the stirring tank (1) A controller (5) is provided.
CN202323237221.4U 2023-11-29 2023-11-29 Concrete mixing proportion optimizing and stirring device Active CN221641325U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202323237221.4U CN221641325U (en) 2023-11-29 2023-11-29 Concrete mixing proportion optimizing and stirring device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202323237221.4U CN221641325U (en) 2023-11-29 2023-11-29 Concrete mixing proportion optimizing and stirring device

Publications (1)

Publication Number Publication Date
CN221641325U true CN221641325U (en) 2024-09-03

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