CN221641306U - Quantitative batching structure for ceramic tile processing - Google Patents
Quantitative batching structure for ceramic tile processing Download PDFInfo
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- CN221641306U CN221641306U CN202323400875.4U CN202323400875U CN221641306U CN 221641306 U CN221641306 U CN 221641306U CN 202323400875 U CN202323400875 U CN 202323400875U CN 221641306 U CN221641306 U CN 221641306U
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- 239000000919 ceramic Substances 0.000 title claims abstract description 21
- 238000002156 mixing Methods 0.000 claims abstract description 64
- 238000003756 stirring Methods 0.000 claims abstract description 59
- 238000007599 discharging Methods 0.000 claims abstract description 17
- 239000012780 transparent material Substances 0.000 claims abstract description 4
- 239000000463 material Substances 0.000 description 17
- 238000010586 diagram Methods 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 229910044991 metal oxide Inorganic materials 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 239000006004 Quartz sand Substances 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 150000004706 metal oxides Chemical class 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 229910052573 porcelain Inorganic materials 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 239000003870 refractory metal Substances 0.000 description 1
- 238000007790 scraping Methods 0.000 description 1
- 238000005245 sintering Methods 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
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- Mixers Of The Rotary Stirring Type (AREA)
Abstract
Description
技术领域Technical Field
本实用新型涉及瓷砖加工技术领域,具体为一种用于瓷砖加工的定量配料结构。The utility model relates to the technical field of tile processing, in particular to a quantitative batching structure used for tile processing.
背景技术Background Art
瓷砖,又称磁砖,是以耐火的金属氧化物及半金属氧化物,经由研磨、混合、压制、施釉、烧结之过程,而形成的一种耐酸碱的瓷质或石质等,建筑或装饰材料,称之为瓷砖,其原材料多由粘土、石英砂等等混合而成,瓷砖的身影无处不在,是家装中的重要装饰材料,在瓷砖加工中,所有的加工原料都需要按照一定的比例进行定量,定量后才能进行下一步加工。Ceramic tiles, also known as magnetic tiles, are a kind of acid- and alkali-resistant porcelain or stone building or decorative material made of refractory metal oxides and semi-metal oxides through a process of grinding, mixing, pressing, glazing and sintering. Their raw materials are mostly a mixture of clay, quartz sand, etc. Ceramic tiles are everywhere and are an important decorative material in home decoration. In the processing of ceramic tiles, all processing raw materials need to be quantified according to a certain ratio before the next processing can be carried out.
目前瓷砖加工大多采用人工配料,不仅操作繁琐和效率低,体力劳动强度大,还容易导致配料定量不准确,针对上述问题,发明人提出一种用于瓷砖加工的定量配料结构用于解决上述问题。Currently, most ceramic tile processing uses manual batching, which is not only cumbersome and inefficient, but also labor-intensive and easily leads to inaccurate batching. To address the above problems, the inventors propose a quantitative batching structure for ceramic tile processing to solve the above problems.
实用新型内容Utility Model Content
为了解决目前瓷砖加工大多采用人工配料,导致配料定量不准确和效率低下的问题;本实用新型的目的在于提供一种用于瓷砖加工的定量配料结构。In order to solve the problem that currently most ceramic tile processing uses manual batching, resulting in inaccurate batching and low efficiency; the purpose of the utility model is to provide a quantitative batching structure for ceramic tile processing.
为解决上述技术问题,本实用新型采用如下技术方案:一种用于瓷砖加工的定量配料结构,包括混合搅拌桶,混合搅拌桶为透明材质,混合搅拌桶外圈固定设有刻度线,混合搅拌桶底端固定安装有环形分布的四个支撑腿,混合搅拌桶内安装有搅拌装置,搅拌装置包括驱动电机,且驱动电机固定安装在混合搅拌桶上,混合搅拌桶内转动安装有对称分布的两个搅拌杆,两个搅拌杆顶端均套设有皮带,且皮带一端套设在驱动电机的输出端,混合搅拌桶内安装有定量出料装置,混合搅拌桶内滑动卡设有刮板,且刮板外圈与混合搅拌桶的内壁接触。In order to solve the above technical problems, the utility model adopts the following technical solutions: a quantitative batching structure for tile processing, including a mixing and stirring barrel, the mixing and stirring barrel is made of transparent material, the outer ring of the mixing and stirring barrel is fixedly provided with scale lines, the bottom of the mixing and stirring barrel is fixedly provided with four supporting legs distributed in a ring, a stirring device is installed in the mixing and stirring barrel, the stirring device includes a driving motor, and the driving motor is fixedly installed on the mixing and stirring barrel, two symmetrically distributed stirring rods are rotatably installed in the mixing and stirring barrel, the top ends of the two stirring rods are both provided with belts, and one end of the belt is provided on the output end of the driving motor, a quantitative discharging device is installed in the mixing and stirring barrel, a scraper is slidingly provided in the mixing and stirring barrel, and the outer ring of the scraper is in contact with the inner wall of the mixing and stirring barrel.
优选地,定量出料装置包括第二支撑板,且第二支撑板与刮板固定连接,第二支撑板上固定安装有绞龙,绞龙顶端固定安装有伺服电机,且伺服电机的输出端与绞龙内的螺旋叶片轴的顶端固定连接,绞龙一侧固定安装有出料管,且出料管与绞龙内部连通。Preferably, the quantitative discharging device includes a second support plate, and the second support plate is fixedly connected to the scraper, an auger is fixedly installed on the second support plate, a servo motor is fixedly installed on the top of the auger, and the output end of the servo motor is fixedly connected to the top of the spiral blade shaft in the auger, a discharging pipe is fixedly installed on one side of the auger, and the discharging pipe is connected to the inside of the auger.
优选地,混合搅拌桶顶端一侧转动安装有螺纹套筒,螺纹套筒上固定套设有第二齿轮,混合搅拌桶顶端固定安装有正反电机,正反电机输出端固定安装有第一齿轮,且第一齿轮与第二齿轮啮合。Preferably, a threaded sleeve is rotatably installed on one side of the top of the mixing and stirring barrel, a second gear is fixedly sleeved on the threaded sleeve, a forward and reverse motor is fixedly installed on the top of the mixing and stirring barrel, a first gear is fixedly installed on the output end of the forward and reverse motor, and the first gear is meshed with the second gear.
优选地,绞龙外圈固定套设有第一支撑板,第一支撑板与第二支撑板一端之间固定安装有螺纹杆,且螺纹杆螺纹插设在螺纹套筒内,第一支撑板与第二支撑板远离螺纹杆的一端之间固定安装有滑杆,且滑杆滑动插设在混合搅拌桶内。Preferably, a first support plate is fixedly mounted on the outer ring of the auger, a threaded rod is fixedly installed between the first support plate and one end of the second support plate, and the threaded rod is threadedly inserted in the threaded sleeve, a sliding rod is fixedly installed between the first support plate and one end of the second support plate away from the threaded rod, and the sliding rod is slidably inserted in the mixing barrel.
与现有技术相比,本实用新型的有益效果在于:Compared with the prior art, the beneficial effects of the present invention are:
1、本实用新型中,通过设置定量出料装置,从而实现了利用定量出料装置对瓷砖加工进行定量配料的目的,这样不仅代替了人工出料,省时省力,还能根据瓷砖加工每次的配料需求量进行定量出料;1. In the utility model, by setting a quantitative discharging device, the purpose of quantitative batching of ceramic tile processing is achieved by using the quantitative discharging device, which not only replaces manual discharging, saves time and labor, but also can perform quantitative discharging according to the batching demand of each ceramic tile processing;
2、本实用新型中,通过设置刮板,从而实现了利用刮板对混合搅拌桶内壁上粘附的物料进行刮除的目的,便于工作人员观察桶内的余料。2. In the utility model, by providing a scraper, the purpose of scraping off the material adhering to the inner wall of the mixing barrel by the scraper is achieved, so that the staff can observe the remaining material in the barrel conveniently.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
图1为本实用新型整体结构示意图;Figure 1 is a schematic diagram of the overall structure of the utility model;
图2为本实用新型搅拌装置结构示意图;Figure 2 is a schematic diagram of the structure of the stirring device of the utility model;
图3为本实用新型图1中A处结构放大示意图。FIG3 is an enlarged schematic diagram of the structure at point A in FIG1 of the present invention.
图中:1、混合搅拌桶;11、刻度线;12、支撑腿;2、搅拌装置;21、驱动电机;22、搅拌杆;23、皮带;3、定量出料装置;31、第一支撑板;32、绞龙;321、伺服电机;322、出料管;33、第二支撑板;34、螺纹杆;35、滑杆;36、正反电机;361、第一齿轮;37、螺纹套筒;371、第二齿轮;4、刮板。In the figure: 1. mixing barrel; 11. scale line; 12. supporting leg; 2. stirring device; 21. driving motor; 22. stirring rod; 23. belt; 3. quantitative discharging device; 31. first supporting plate; 32. auger; 321. servo motor; 322. discharging pipe; 33. second supporting plate; 34. threaded rod; 35. sliding rod; 36. forward and reverse motor; 361. first gear; 37. threaded sleeve; 371. second gear; 4. scraper.
具体实施方式DETAILED DESCRIPTION
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
实施例:如图1-3所示,本实用新型提供了一种用于瓷砖加工的定量配料结构,包括混合搅拌桶1,混合搅拌桶1为透明材质,混合搅拌桶1外圈固定设有刻度线11,混合搅拌桶1底端固定安装有环形分布的四个支撑腿12,混合搅拌桶1内安装有搅拌装置2,搅拌装置2包括驱动电机21,且驱动电机21固定安装在混合搅拌桶1上,混合搅拌桶1内转动安装有对称分布的两个搅拌杆22,两个搅拌杆22顶端均套设有皮带23,且皮带23一端套设在驱动电机21的输出端,混合搅拌桶1内安装有定量出料装置3,混合搅拌桶1内滑动卡设有刮板4,且刮板4外圈与混合搅拌桶1的内壁接触,可通过混合搅拌桶1上刻度线11来观察混合搅拌桶1内物料的余量,启动驱动电机21通过皮带23带动搅拌杆22对混合搅拌桶1内的物料进行混合搅拌,并通过定量出料装置3进行定量配料,同时带动刮板4沿混合搅拌桶1的内壁下降,对混合搅拌桶1内壁上粘附的物料进行刮除,便于工作人员观察桶内的余料。Embodiment: As shown in Figures 1-3, the utility model provides a quantitative batching structure for tile processing, including a mixing and stirring barrel 1, the mixing and stirring barrel 1 is made of transparent material, the outer ring of the mixing and stirring barrel 1 is fixedly provided with a scale line 11, the bottom of the mixing and stirring barrel 1 is fixedly provided with four supporting legs 12 distributed in an annular manner, a stirring device 2 is installed in the mixing and stirring barrel 1, the stirring device 2 includes a driving motor 21, and the driving motor 21 is fixedly installed on the mixing and stirring barrel 1, and two stirring rods 22 distributed symmetrically are rotatably installed in the mixing and stirring barrel 1, the top ends of the two stirring rods 22 are both sleeved with belts 23, and one end of the belt 23 is sleeved on At the output end of the driving motor 21, a quantitative discharging device 3 is installed in the mixing and stirring barrel 1. A scraper 4 is slidingly provided in the mixing and stirring barrel 1, and the outer ring of the scraper 4 is in contact with the inner wall of the mixing and stirring barrel 1. The remaining material in the mixing and stirring barrel 1 can be observed through the scale line 11 on the mixing and stirring barrel 1. The driving motor 21 is started to drive the stirring rod 22 to mix and stir the materials in the mixing and stirring barrel 1 through the belt 23, and quantitatively dose the materials through the quantitative discharging device 3. At the same time, the scraper 4 is driven to descend along the inner wall of the mixing and stirring barrel 1 to scrape off the material adhering to the inner wall of the mixing and stirring barrel 1, so that the staff can observe the remaining material in the barrel.
定量出料装置3包括第二支撑板33,且第二支撑板33与刮板4固定连接,第二支撑板33上固定安装有绞龙32。The quantitative discharging device 3 comprises a second support plate 33 , and the second support plate 33 is fixedly connected to the scraper 4 , and an auger 32 is fixedly mounted on the second support plate 33 .
通过采用上述技术方案,利用绞龙32将混合搅拌桶1内的物料输送出来。By adopting the above technical solution, the material in the mixing barrel 1 is transported out by using the auger 32 .
绞龙32顶端固定安装有伺服电机321,且伺服电机321的输出端与绞龙32内的螺旋叶片轴的顶端固定连接。A servo motor 321 is fixedly mounted on the top of the auger 32 , and an output end of the servo motor 321 is fixedly connected to the top of the spiral blade shaft in the auger 32 .
通过采用上述技术方案,启动伺服电机321带动绞龙32内的螺旋叶片转动将混合搅拌桶1内的物料输送上来。By adopting the above technical solution, the servo motor 321 is started to drive the spiral blades in the auger 32 to rotate and transport the materials in the mixing barrel 1 upward.
绞龙32一侧固定安装有出料管322,且出料管322与绞龙32内部连通。A discharge pipe 322 is fixedly installed on one side of the auger 32 , and the discharge pipe 322 is communicated with the interior of the auger 32 .
通过采用上述技术方案,启动伺服电机321带动绞龙32内的螺旋叶片转动将混合搅拌桶1内的物料输送上来,并通过出料管322排出。By adopting the above technical solution, the servo motor 321 is started to drive the spiral blades in the auger 32 to rotate to transport the materials in the mixing barrel 1 and discharge them through the discharge pipe 322.
混合搅拌桶1顶端一侧转动安装有螺纹套筒37,螺纹套筒37上固定套设有第二齿轮371。A threaded sleeve 37 is rotatably mounted on one side of the top end of the mixing and stirring barrel 1 , and a second gear 371 is fixedly sleeved on the threaded sleeve 37 .
通过采用上述技术方案,使第二齿轮371带动螺纹套筒37转动。By adopting the above technical solution, the second gear 371 drives the threaded sleeve 37 to rotate.
混合搅拌桶1顶端固定安装有正反电机36,正反电机36输出端固定安装有第一齿轮361,且第一齿轮361与第二齿轮371啮合。A forward and reverse motor 36 is fixedly installed at the top of the mixing and stirring barrel 1 , and a first gear 361 is fixedly installed at the output end of the forward and reverse motor 36 , and the first gear 361 is meshed with the second gear 371 .
通过采用上述技术方案,使正反电机36带动第一齿轮361转动,第一齿轮361带动第二齿轮371转动。By adopting the above technical solution, the forward and reverse motor 36 drives the first gear 361 to rotate, and the first gear 361 drives the second gear 371 to rotate.
绞龙32外圈固定套设有第一支撑板31,第一支撑板31与第二支撑板33一端之间固定安装有螺纹杆34,且螺纹杆34螺纹插设在螺纹套筒37内。A first support plate 31 is fixedly sleeved on the outer ring of the auger 32 , a threaded rod 34 is fixedly installed between the first support plate 31 and one end of the second support plate 33 , and the threaded rod 34 is threadedly inserted in a threaded sleeve 37 .
通过采用上述技术方案,使螺纹套筒37带动螺纹杆34升降。By adopting the above technical solution, the threaded sleeve 37 drives the threaded rod 34 to rise and fall.
第一支撑板31与第二支撑板33远离螺纹杆34的一端之间固定安装有滑杆35,且滑杆35滑动插设在混合搅拌桶1内。A sliding rod 35 is fixedly installed between the first support plate 31 and the end of the second support plate 33 away from the threaded rod 34 , and the sliding rod 35 is slidably inserted into the mixing barrel 1 .
通过采用上述技术方案,使滑杆35跟随绞龙32下降。By adopting the above technical solution, the slide bar 35 is made to descend along with the auger 32 .
工作原理:本实用新型在使用时,可通过混合搅拌桶1上刻度线11来观察混合搅拌桶1内物料的余量,并启动驱动电机21通过皮带23带动搅拌杆22对混合搅拌桶1内的物料进行混合搅拌,根据瓷砖加工每次的配料需求量,启动正反电机36带动第一齿轮361转动,第一齿轮361带动第二齿轮371转动,第二齿轮371带动螺纹套筒37转动,螺纹套筒37带动螺纹杆34下降,螺纹杆34带动绞龙32下降到指定高度,然后启动伺服电机321带动绞龙32内的螺旋叶片转动将混合搅拌桶1内的物料输送上来,并通过出料管322排出,从而实现了利用定量出料装置3进行定量配料的目的,螺纹杆34下降的同时,通过第二支撑板33带动刮板4沿混合搅拌桶1的内壁下降,对混合搅拌桶1内壁上粘附的物料进行刮除,便于工作人员观察桶内的余料。Working principle: When the utility model is in use, the remaining amount of materials in the mixing and stirring barrel 1 can be observed through the scale line 11 on the mixing and stirring barrel 1, and the driving motor 21 is started to drive the stirring rod 22 to mix and stir the materials in the mixing and stirring barrel 1 through the belt 23. According to the required amount of ingredients for each tile processing, the forward and reverse motors 36 are started to drive the first gear 361 to rotate, the first gear 361 drives the second gear 371 to rotate, the second gear 371 drives the threaded sleeve 37 to rotate, the threaded sleeve 37 drives the threaded rod 34 to descend, the threaded rod 34 drives the auger 32 to descend to a specified height, and then the servo motor 321 is started to drive the spiral blades in the auger 32 to rotate to transport the materials in the mixing and stirring barrel 1, and discharge them through the discharge pipe 322, thereby achieving the purpose of quantitative batching using the quantitative discharge device 3. When the threaded rod 34 descends, the scraper 4 is driven to descend along the inner wall of the mixing and stirring barrel 1 through the second support plate 33 to scrape off the materials adhering to the inner wall of the mixing and stirring barrel 1, so that the staff can observe the remaining materials in the barrel.
显然,本领域的技术人员可以对本实用新型进行各种改动和变型而不脱离本实用新型的精神和范围。这样,倘若本实用新型的这些修改和变型属于本实用新型权利要求及其等同技术的范围之内,则本实用新型也意图包含这些改动和变型在内。Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include these modifications and variations.
Claims (8)
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| CN202323400875.4U CN221641306U (en) | 2023-12-13 | 2023-12-13 | Quantitative batching structure for ceramic tile processing |
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