CN221640146U - Vertical and horizontal three-face boring machine tool - Google Patents
Vertical and horizontal three-face boring machine tool Download PDFInfo
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Abstract
Description
技术领域Technical Field
本实用新型涉及桥壳加工机床技术领域,具体涉及一种立卧三面镗孔车端面组合机床。The utility model relates to the technical field of bridge housing processing machine tools, in particular to a vertical and horizontal three-side boring and end surface turning combined machine tool.
背景技术Background Art
汽车后桥壳是汽车的重要组成部分,它与主减速器、差速器和车轮传动装置组成驱动桥。驱动桥处于动力传动系的末端,其机动功能是增大由传动轴或变速器传来的转矩,并将动力合理的分配给左、右驱动轮,另外驱动桥桥壳还是汽车上重要的承载件和传力件。驱动桥的桥壳不仅支承汽车重量,将载荷传递给车轮,还承受由驱动车轮传递过来的牵引力、制动力、侧向力、垂向力的反力以及反力矩,并经悬架传给车架或车身。The rear axle housing of a car is an important part of the car. It forms a drive axle with the main reducer, differential and wheel transmission. The drive axle is at the end of the power transmission system. Its maneuvering function is to increase the torque transmitted by the drive shaft or transmission and reasonably distribute the power to the left and right drive wheels. In addition, the drive axle housing is also an important load-bearing and force-transmitting part of the car. The drive axle housing not only supports the weight of the car and transmits the load to the wheels, but also bears the traction, braking force, lateral force, vertical force reaction force and reaction torque transmitted by the drive wheels, and transmits them to the frame or body through the suspension.
桥壳两端内孔、端面及中间琵琶孔、上下两端面的加工是桥壳加工的重点工序,传统的加工手段是,桥壳两端内孔、端面及中间琵琶孔、上下两端面的加工为相互独立的工序,均属于单加工工序,一方面,需要的机床台数多,另一方面,工序不集中导致工件需要转运,造成加工效率低。The processing of the inner holes at both ends of the bridge shell, the end faces, the middle lute holes, and the upper and lower end surfaces are the key processes in the processing of the bridge shell. The traditional processing method is that the processing of the inner holes at both ends of the bridge shell, the end faces, the middle lute holes, and the upper and lower end surfaces are independent processes, all of which belong to single processing processes. On the one hand, a large number of machine tools are required. On the other hand, the non-centralized processes require the workpiece to be transferred, resulting in low processing efficiency.
实用新型内容Utility Model Content
本实用新型提供一种立卧三面镗孔车端面组合机床,以解决现有技术中桥壳加工中单工序多,导致预备机床台数多,加工效率低的技术问题。The utility model provides a vertical and horizontal three-side boring and end-surface combined machine tool to solve the technical problems in the prior art of axle housing processing that there are many single processes, resulting in a large number of preparation machine tools and low processing efficiency.
为解决上述问题,本实用新型提供的立卧三面镗孔车端面组合机床采用如下技术方案:In order to solve the above problems, the vertical and horizontal three-side boring and end-surface combined machine tool provided by the utility model adopts the following technical solutions:
立卧三面镗孔车端面组合机床,包括:Vertical and horizontal three-side boring and facing combined machine tool, including:
支撑底座,支撑底座上具有加工位,加工位上可移动地放置有上料小车,上料小车上用于放置桥壳工件;A support base, wherein the support base is provided with a processing position, a loading trolley is movably placed on the processing position, and the loading trolley is used to place the bridge housing workpiece;
定位组件,其布置在所述加工位旁侧,定位组件用于在上料小车到位后定位桥壳工件;A positioning assembly is arranged beside the processing position and is used to position the axle housing workpiece after the loading trolley is in place;
数控滑台,其沿水平方向导向安装在所述支撑底座上且位于所述加工位旁侧,数控滑台上安装有镗孔刀组件,以在靠近桥壳工件后镗孔;A numerical control slide, which is installed on the support base along the horizontal direction and is located beside the processing position. A boring tool assembly is installed on the numerical control slide to bore holes near the bridge housing workpiece;
立式滑台,其沿上下方向导向安装在所述支撑底座上且位于所述加工位上侧,立式滑台上安装有镗车头组件,以在靠近桥壳工件后进行镗车操作。A vertical slide is installed on the support base along the up-down direction and is located on the upper side of the processing position. A boring head assembly is installed on the vertical slide to perform boring operations after approaching the bridge housing workpiece.
本实用新型所提供的立卧三面镗孔车端面组合机床的有益效果是:当上料小车带着桥壳工件移动至加工位后,通过定位组件完成对桥壳工件的定位,而后利用水平布置的数控滑台上的镗孔刀组件和上下布置的立式滑台上的镗车头组件分别完成对桥壳工件的镗孔和镗车操作,将多个相互独立的单加工工序实现了集中,取消了工件的转运操作,大大提高了加工效率,有效解决了现有技术中桥壳加工中单工序多,导致预备机床台数多,加工效率低的技术问题。The beneficial effect of the vertical and horizontal three-sided boring and end face turning combined machine tool provided by the utility model is that when the loading trolley moves with the bridge shell workpiece to the processing position, the positioning of the bridge shell workpiece is completed by the positioning assembly, and then the boring tool assembly on the horizontally arranged CNC slide and the boring head assembly on the vertical slide arranged up and down are used to complete the boring and boring operations of the bridge shell workpiece respectively, thereby concentrating multiple independent single processing procedures, eliminating the workpiece transfer operation, greatly improving the processing efficiency, and effectively solving the technical problems in the prior art that there are many single procedures in the bridge shell processing, resulting in a large number of preparation machine tools and low processing efficiency.
进一步地,所述支撑底座包括分体布置的一个中间底座和两个侧底座,两个侧底座分别位于所述中间底座的两侧,中间底座上具有所述加工位。Furthermore, the support base includes a middle base and two side bases which are arranged separately, the two side bases are respectively located on both sides of the middle base, and the middle base has the processing position.
进一步地,所述数控滑台的数量为两个,分别布置在两个所述侧底座上,两个侧底座上相应设置有供数控滑台导向安装的滑轨。Furthermore, there are two CNC slides, which are respectively arranged on the two side bases, and the two side bases are correspondingly provided with slide rails for guiding and installing the CNC slides.
进一步地,所述滑轨旁侧并行布置有螺杆,螺杆上啮合有固定在数控滑台底部的滑块,所述螺杆远离所述加工位的一端连接有电机,所述电机用于通过驱动螺杆转动,来控制数控滑台的移动。Furthermore, a screw is arranged in parallel beside the slide rail, and a slider fixed to the bottom of the CNC slide is meshed on the screw. A motor is connected to the end of the screw away from the processing position, and the motor is used to control the movement of the CNC slide by driving the screw to rotate.
进一步地,所述定位组件包括沿上下方向安装在中间底座上的伸缩定位轴,伸缩定位轴用于在上料小车到位后插入桥壳工件内,实现轴向定位,伸缩定位轴的两侧各布置有一个用于托承桥壳工件下端面的辅助支撑座。Furthermore, the positioning assembly includes a telescopic positioning shaft installed on the middle base along the up and down directions. The telescopic positioning shaft is used to be inserted into the bridge housing workpiece after the loading trolley is in place to achieve axial positioning. An auxiliary support seat is arranged on each side of the telescopic positioning shaft for supporting the lower end surface of the bridge housing workpiece.
进一步地,所述定位组件还包括两个端部自定心夹具,两个端部自定心夹具分别布置在所述加工位的两侧,以用于夹持桥壳工件的侧部。Furthermore, the positioning assembly also includes two end self-centering clamps, which are respectively arranged on both sides of the processing position to clamp the side of the bridge housing workpiece.
进一步地,所述中间底座上安装有两条导轨,每条导轨上导向安装有一个所述端部自定心夹具,以方便端部自定心夹具靠近或远离桥壳工件。Furthermore, two guide rails are installed on the intermediate base, and one of the end self-centering clamps is installed on each guide rail to facilitate the end self-centering clamp to approach or move away from the bridge housing workpiece.
进一步地,所述镗车头组件包括与立式滑台连接的两个刀座,两个刀座上分别安装有琵琶孔镗孔刀辅具和琵琶孔横向侧端面刀辅具。Furthermore, the boring lathe head assembly includes two tool holders connected to the vertical slide, and the two tool holders are respectively equipped with a lute hole boring tool auxiliary tool and a lute hole lateral side end surface tool auxiliary tool.
进一步地,所述镗孔刀组件为端部镗孔平端面刀辅具。Furthermore, the boring tool assembly is an end boring flat end surface tool auxiliary tool.
进一步地,所述立式滑台上还固定有维修梯子,以方便工作人员进行维检工作。Furthermore, a maintenance ladder is fixed on the vertical slide to facilitate maintenance work by staff.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
通过参考附图阅读下文的详细描述,本实用新型示例性实施方式的上述以及其他目的、特征和优点将变得易于理解。在附图中,以示例性而非限制性的方式示出了本实用新型的若干实施方式,并且相同或对应的标号表示相同或对应的部分,其中:By reading the detailed description below with reference to the accompanying drawings, the above and other purposes, features and advantages of the exemplary embodiments of the present invention will become easy to understand. In the accompanying drawings, several embodiments of the present invention are shown in an exemplary and non-limiting manner, and the same or corresponding reference numerals represent the same or corresponding parts, wherein:
图1为本实用新型所提供的立卧三面镗孔车端面组合机床的主视图;FIG1 is a front view of a vertical and horizontal three-side boring and facing combined machine tool provided by the utility model;
图2为本实用新型所提供的立卧三面镗孔车端面组合机床的俯视图;FIG2 is a top view of the vertical and horizontal three-side boring and facing combined machine tool provided by the utility model;
图3为本实用新型所提供的立卧三面镗孔车端面组合机床中镗车头组件的琵琶孔镗孔刀辅具的示意图;FIG3 is a schematic diagram of a lute hole boring tool auxiliary tool of a boring lathe assembly in a vertical and horizontal three-side boring and facing combined machine tool provided by the utility model;
图4为本实用新型所提供的立卧三面镗孔车端面组合机床中镗车头组件的琵琶孔横向侧端面刀辅具的示意图;FIG4 is a schematic diagram of a tool auxiliary tool for the lateral end surface of a lute hole of a boring lathe assembly in a vertical and horizontal three-side boring and facing machine tool provided by the utility model;
图5为本实用新型所提供的立卧三面镗孔车端面组合机床中镗孔刀组件的示意图。FIG. 5 is a schematic diagram of a boring tool assembly in a vertical and horizontal three-side boring and facing combined machine tool provided by the utility model.
附图标记说明:Description of reference numerals:
1、支撑底座;101、中间底座;102、侧底座;2、上料小车;3、数控滑台;4、立式滑台;5、螺杆;6、电机;7、伸缩定位轴;8、辅助支撑座;9、端部自定心夹具;10、刀座;11、琵琶孔镗孔刀辅具;12、琵琶孔横向侧端面刀辅具;13、端部镗孔平端面刀辅具;14、维修梯子。1. Support base; 101. Middle base; 102. Side base; 2. Loading trolley; 3. CNC slide; 4. Vertical slide; 5. Screw; 6. Motor; 7. Telescopic positioning shaft; 8. Auxiliary support seat; 9. End self-centering fixture; 10. Tool holder; 11. Pipa hole boring tool auxiliary tool; 12. Pipa hole lateral side end face tool auxiliary tool; 13. End boring flat end face tool auxiliary tool; 14. Maintenance ladder.
具体实施方式DETAILED DESCRIPTION
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,本领域技术人员应知,下面所描述的实施例是本公开一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Those skilled in the art should know that the embodiments described below are part of the embodiments of the present disclosure, rather than all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative work are within the scope of protection of the utility model.
需要说明的是,本实用新型的主要构思在于,通过在机床上同时设置侧部镗孔的数控滑台3和沿上下方向镗车的立式滑台4,以及实现定位桥壳工件的定位组件,完成了对桥壳工件的定位以及多工序加工,有效提高了桥壳工件的加工效率,解决了现有技术中桥壳加工中单工序多,导致预备机床台数多,加工效率低的技术问题。It should be noted that the main idea of the utility model is that by simultaneously arranging a CNC slide 3 for side boring and a vertical slide 4 for boring in the up and down directions on the machine tool, as well as a positioning component for positioning the bridge shell workpiece, the positioning of the bridge shell workpiece and multi-process processing are completed, the processing efficiency of the bridge shell workpiece is effectively improved, and the technical problem of the prior art that there are many single processes in the bridge shell processing, resulting in a large number of preparation machine tools and low processing efficiency is solved.
在介绍了本实用新型的基本原理之后,下面具体介绍本实用新型的各种非限制性实施方式。附图中的任何元素数量均用于示例而非限制,以及任何命名都仅用于区分,而不具有任何限制含义。After introducing the basic principle of the utility model, various non-limiting embodiments of the utility model are specifically introduced below. Any number of elements in the drawings is for illustration rather than limitation, and any naming is only for distinction and does not have any limiting meaning.
下面参考本实用新型的若干代表性实施方式,详细阐释本实用新型的原理和精神。The principle and spirit of the present invention are explained in detail below with reference to several representative embodiments of the present invention.
本实用新型所提供的立卧三面镗孔车端面组合机床的实施例1:Embodiment 1 of the vertical and horizontal three-side boring and end-surface combined machine tool provided by the utility model:
如图1至图5所示,立卧三面镗孔车端面组合机床包括支撑底座1、定位组件、数控滑台3和立式滑台4,其中,支撑底座1上具有加工位,加工位上可移动地放置有上料小车2,上料小车2上用于放置桥壳工件;定位组件布置在加工位旁侧,定位组件用于在上料小车2到位后定位桥壳工件。As shown in Figures 1 to 5, the vertical and horizontal three-sided boring and end facing combination machine tool includes a supporting base 1, a positioning assembly, a CNC slide 3 and a vertical slide 4, wherein the supporting base 1 has a processing position, on which a loading trolley 2 is movably placed, and the loading trolley 2 is used to place the bridge housing workpiece; the positioning assembly is arranged beside the processing position, and the positioning assembly is used to position the bridge housing workpiece after the loading trolley 2 is in place.
数控滑台3沿水平方向导向安装在支撑底座1上且位于加工位旁侧,数控滑台3上安装有镗孔刀组件,以在靠近桥壳工件后镗孔;立式滑台4沿上下方向导向安装在支撑底座1上且位于加工位上侧,立式滑台4上安装有镗车头组件,以在靠近桥壳工件后进行镗车操作。The CNC slide 3 is installed on the support base 1 and guided along the horizontal direction and is located next to the processing position. A boring tool assembly is installed on the CNC slide 3 to bore holes after approaching the bridge housing workpiece; the vertical slide 4 is installed on the support base 1 and guided along the up and down directions and is located on the upper side of the processing position. A boring machine head assembly is installed on the vertical slide 4 to perform boring operations after approaching the bridge housing workpiece.
首先介绍支撑底座1。支撑底座1包括分体布置的一个中间底座101和两个侧底座102,两个侧底座102分别位于中间底座101的两侧,中间底座101上具有加工位。此外,数控滑台3的数量为两个,分别布置在两个侧底座102上,两个侧底座102上相应设置有供数控滑台3导向安装的滑轨。First, the support base 1 is introduced. The support base 1 includes a middle base 101 and two side bases 102 arranged separately, and the two side bases 102 are respectively located on both sides of the middle base 101, and the middle base 101 has a processing position. In addition, there are two CNC slides 3, which are arranged on the two side bases 102 respectively, and the two side bases 102 are respectively provided with slide rails for guiding and installing the CNC slides 3.
具体地,滑轨旁侧并行布置有螺杆5,螺杆5上啮合有固定在数控滑台3底部的滑块,螺杆5远离所述加工位的一端连接有电机6,电机6用于通过驱动螺杆5转动,来控制数控滑台3的移动。Specifically, a screw rod 5 is arranged in parallel beside the slide rail, and a slider fixed at the bottom of the CNC slide 3 is meshed on the screw rod 5. A motor 6 is connected to the end of the screw rod 5 away from the processing position. The motor 6 is used to control the movement of the CNC slide 3 by driving the screw rod 5 to rotate.
下面介绍定位组件。定位组件包括沿上下方向安装在中间底座101上的伸缩定位轴7,伸缩定位轴7用于在上料小车2到位后插入桥壳工件内,实现轴向定位,伸缩定位轴7的两侧各布置有一个用于托承桥壳工件下端面的辅助支撑座8。The positioning assembly is introduced below. The positioning assembly includes a telescopic positioning shaft 7 installed on the middle base 101 along the up-down direction. The telescopic positioning shaft 7 is used to be inserted into the bridge housing workpiece after the loading trolley 2 is in place to achieve axial positioning. An auxiliary support seat 8 for supporting the lower end surface of the bridge housing workpiece is arranged on each side of the telescopic positioning shaft 7.
此外,定位组件还包括两个端部自定心夹具9,两个端部自定心夹具9分别布置在加工位的两侧,以用于夹持桥壳工件的侧部。In addition, the positioning assembly also includes two end self-centering clamps 9, which are respectively arranged on both sides of the processing position to clamp the side of the bridge housing workpiece.
同时,中间底座101上安装有两条导轨,每条导轨上导向安装有一个端部自定心夹具9,以方便端部自定心夹具9靠近或远离桥壳工件。At the same time, two guide rails are installed on the middle base 101, and an end self-centering fixture 9 is installed on each guide rail to facilitate the end self-centering fixture 9 to approach or move away from the bridge housing workpiece.
关于镗车头组件和镗孔刀组件。镗车头组件包括与立式滑台4连接的两个刀座10,两个刀座10上分别安装有琵琶孔镗孔刀辅具11和琵琶孔横向侧端面刀辅具12。镗孔刀组件为端部镗孔平端面刀辅具13。Regarding the boring lathe assembly and the boring tool assembly. The boring lathe assembly includes two tool holders 10 connected to the vertical slide 4, and the two tool holders 10 are respectively mounted with a lute hole boring tool auxiliary tool 11 and a lute hole lateral side end surface tool auxiliary tool 12. The boring tool assembly is an end boring flat end surface tool auxiliary tool 13.
为了方便维护,立式滑台4上还固定有维修梯子14,以方便工作人员进行维检工作。For the convenience of maintenance, a maintenance ladder 14 is also fixed on the vertical slide 4 to facilitate the maintenance work of the staff.
本实用新型所提供的立卧三面镗孔车端面组合机床的工作原理是:将桥壳工件放在上料小车2上,并推至立式滑台4下侧,桥壳工件支撑在辅助支撑座8上,定位组件中的伸缩定位轴7和端部自定心夹具9依次完成对桥壳工件的定位,数控滑台3和立式滑台4分别控制端部镗孔平端面刀辅具13、琵琶孔镗孔刀辅具11和琵琶孔横向侧端面刀辅具12对桥壳工件的侧部和顶部进行镗车操作,以加工出桥壳两端内孔、端面及中间琵琶孔,在加工完毕后,数控滑台3和立式滑台4退回,定位组件解除对桥壳工件的定位,由上料小车2将桥壳工件带出即可。The working principle of the vertical and horizontal three-sided boring and end face turning combined machine tool provided by the utility model is: the bridge shell workpiece is placed on the loading trolley 2 and pushed to the lower side of the vertical slide 4, the bridge shell workpiece is supported on the auxiliary support seat 8, the telescopic positioning shaft 7 and the end self-centering fixture 9 in the positioning assembly complete the positioning of the bridge shell workpiece in turn, the CNC slide 3 and the vertical slide 4 respectively control the end boring flat end face tool auxiliary 13, the pipa hole boring tool auxiliary 11 and the pipa hole lateral side end face tool auxiliary 12 to perform boring and turning operations on the side and top of the bridge shell workpiece to process the inner holes, end faces and middle pipa holes at both ends of the bridge shell. After the processing is completed, the CNC slide 3 and the vertical slide 4 are retracted, the positioning assembly releases the positioning of the bridge shell workpiece, and the loading trolley 2 can take the bridge shell workpiece out.
本实用新型所提供的立卧三面镗孔车端面组合机床的实施例2:Embodiment 2 of the vertical and horizontal three-side boring and end-surface combined machine tool provided by the utility model:
其与实施例1的区别主要在于:The main difference between it and Example 1 is:
实施例1中,支撑底座包括分体布置的一个中间底座和两个侧底座,两个侧底座分别位于中间底座的两侧,中间底座上具有加工位。In Example 1, the support base includes a middle base and two side bases which are arranged separately. The two side bases are respectively located on both sides of the middle base, and a processing position is provided on the middle base.
在本实施例中,支撑底座不再分体设置,而是一体化设置。In this embodiment, the support base is no longer separately provided but is integrated.
本实用新型所提供的立卧三面镗孔车端面组合机床的实施例3:Embodiment 3 of the vertical and horizontal three-side boring and end-surface combined machine tool provided by the utility model:
其与实施例1的区别主要在于:The main difference between it and Example 1 is:
实施例1中,所述螺杆远离所述加工位的一端连接有电机,所述电机用于通过驱动螺杆转动,来控制数控滑台的移动。In Example 1, a motor is connected to the end of the screw rod away from the processing position, and the motor is used to control the movement of the CNC slide by driving the screw rod to rotate.
在本实施例中,由伺服电动缸来代替电机。In this embodiment, the motor is replaced by a servo electric cylinder.
根据本说明书的上述描述,本领域技术人员还可以理解如下使用的术语,例如“上”、“下”、“前”、“后”、“左”、“右”、“宽度”、“水平”、“顶”、“底”、“内”、“外”等指示方位或位置关系的术语是基于本说明书的附图所示的方位或位置关系的,其仅是为了便于阐述本实用新型的方案和简化描述的目的,而不是明示或暗示所涉及的装置或元件必须要具有所述特定的方位、以特定的方位来构造和进行操作,因此上述的方位或位置关系术语不能被理解或解释为对本实用新型方案的限制。According to the above description of this specification, those skilled in the art may also understand that the terms used below, such as "up", "down", "front", "back", "left", "right", "width", "horizontal", "top", "bottom", "inside", "outside" and other terms indicating orientation or position relationship are based on the orientation or position relationship shown in the drawings of this specification, which are only for the purpose of facilitating the explanation of the scheme of the utility model and simplifying the description, rather than explicitly or implicitly indicating that the device or element involved must have the specific orientation, be constructed and operate in a specific orientation. Therefore, the above-mentioned orientation or position relationship terms cannot be understood or interpreted as limitations on the scheme of the utility model.
另外,在本说明书的描述中,“多个”的含义是至少两个,例如两个,三个或更多个等,除非另有明确具体地限定。In addition, in the description of this specification, “plurality” means at least two, for example, two, three or more, etc., unless otherwise clearly and specifically defined.
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| CN202322709179.5U CN221640146U (en) | 2023-10-09 | 2023-10-09 | Vertical and horizontal three-face boring machine tool |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN120961977A (en) * | 2025-09-03 | 2025-11-18 | 湖北万柯汽车零部件有限公司 | A boring machine for producing lightweight axle housings |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN120961977A (en) * | 2025-09-03 | 2025-11-18 | 湖北万柯汽车零部件有限公司 | A boring machine for producing lightweight axle housings |
| CN120961977B (en) * | 2025-09-03 | 2026-02-27 | 湖北万柯汽车零部件有限公司 | Boring processing device for light axle housing production |
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