CN221639817U - Laser grinder - Google Patents
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- CN221639817U CN221639817U CN202323399741.5U CN202323399741U CN221639817U CN 221639817 U CN221639817 U CN 221639817U CN 202323399741 U CN202323399741 U CN 202323399741U CN 221639817 U CN221639817 U CN 221639817U
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- 238000007664 blowing Methods 0.000 claims abstract description 96
- 238000001816 cooling Methods 0.000 claims abstract description 68
- 230000003287 optical effect Effects 0.000 claims description 34
- 230000005540 biological transmission Effects 0.000 claims description 32
- 238000003860 storage Methods 0.000 claims description 18
- 238000003754 machining Methods 0.000 claims 3
- 238000007599 discharging Methods 0.000 claims 2
- 238000005253 cladding Methods 0.000 claims 1
- 210000001503 joint Anatomy 0.000 claims 1
- 239000000843 powder Substances 0.000 abstract description 21
- 229910003460 diamond Inorganic materials 0.000 abstract description 9
- 239000010432 diamond Substances 0.000 abstract description 9
- 239000002893 slag Substances 0.000 abstract description 7
- 230000000694 effects Effects 0.000 abstract description 3
- 239000006185 dispersion Substances 0.000 abstract 1
- 238000000034 method Methods 0.000 description 8
- 238000010586 diagram Methods 0.000 description 6
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- 239000000463 material Substances 0.000 description 5
- 230000009286 beneficial effect Effects 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
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- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 230000002159 abnormal effect Effects 0.000 description 1
- 239000003082 abrasive agent Substances 0.000 description 1
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- 239000013307 optical fiber Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Abstract
本实用新型涉及聚晶金刚石加工技术领域,具体涉及一种激光研磨机,包括激光加工机构、工件移位机构、冷却机构和除尘机构,工件移位机构的移位座上设有旋转驱动件,旋转驱动件的旋转部设置有工件装夹件,工件装夹在工件装夹件上,激光加工机构的激光发射方向与工件表面具有夹角,冷却机构的第一吹气冷却机构和第二吹气冷却机构分别对从工件的外侧下方处和激光加工机构处对工件吹气降温,避免工件因高温而受损,除尘机构的上除尘罩和下除尘罩对接形成包覆除尘罩,工件在包覆除尘罩内进行激光加工,避免粉渣直接散入车间,影响环境和激光加工效果。
The utility model relates to the technical field of polycrystalline diamond processing, and specifically to a laser grinding machine, comprising a laser processing mechanism, a workpiece shifting mechanism, a cooling mechanism and a dust removal mechanism. A rotating driving member is provided on a shifting seat of the workpiece shifting mechanism, a workpiece clamping member is provided on a rotating portion of the rotating driving member, the workpiece is clamped on the workpiece clamping member, a laser emission direction of the laser processing mechanism has an angle with a workpiece surface, a first air blowing cooling mechanism and a second air blowing cooling mechanism of the cooling mechanism respectively blow air to cool the workpiece from the lower outer side of the workpiece and the laser processing mechanism to avoid damage to the workpiece due to high temperature, an upper dust removal hood and a lower dust removal hood of the dust removal mechanism are butted to form a covering dust removal hood, and the workpiece is laser processed in the covering dust removal hood to avoid direct dispersion of powder slag into a workshop to affect the environment and the laser processing effect.
Description
技术领域Technical Field
本实用新型涉及聚晶金刚石加工技术领域,具体涉及一种激光研磨机。The utility model relates to the technical field of polycrystalline diamond processing, in particular to a laser grinding machine.
背景技术Background Art
传统的聚晶金刚石粗加工多使用接触式的研磨工艺加工,采用了游离态或固结态磨料与被加工的聚晶金刚石相互磨削,不仅加工成本高且效率低。随着技术水平提升,目前针对聚晶金刚石加工多采用高效的激光研磨加工方式。Traditional polycrystalline diamond rough processing mostly uses contact grinding technology, which uses free or consolidated abrasives to grind the processed polycrystalline diamond, which not only has high processing costs but also low efficiency. With the improvement of technology level, efficient laser grinding is currently used for polycrystalline diamond processing.
采用激光研磨机对聚晶金刚石进行研磨加工时,存在以下技术问题:1、在激光研磨加工过程中,为防止工件表面温度过高烧伤工件,需要设置专门的降温结构,现有的激光研磨机多采用水冷方式,这对水冷管的质量要求较高,而且水冷管的设置位置不便于调节,不便于根据不同规格的工件来调节水冷管与工件的位置;2、在激光研磨加工时,工件表面会产生大量的粉渣和尘屑等,这些粉渣和尘屑若不及时清理会影响工件的研磨效果,还会影响激光研磨机的台面以及车间的环境。When using a laser grinder to grind polycrystalline diamond, the following technical problems exist: 1. During the laser grinding process, in order to prevent the workpiece surface temperature from being too high and burning the workpiece, a special cooling structure needs to be set up. Existing laser grinders mostly use water cooling, which has high requirements on the quality of the water cooling pipe, and the setting position of the water cooling pipe is not easy to adjust, and it is not easy to adjust the position of the water cooling pipe and the workpiece according to workpieces of different specifications; 2. During the laser grinding process, a large amount of powder slag and dust will be generated on the surface of the workpiece. If these powder slag and dust are not cleaned in time, it will affect the grinding effect of the workpiece, and will also affect the table of the laser grinder and the environment of the workshop.
实用新型内容Utility Model Content
本实用新型要解决的技术问题是提供一种激光研磨机,在方便对聚晶金刚石等工件进行高效的激光研磨加工的同时,也能对工件降温避免因激光加工产生的高温而受损,还能避免激光加工产生的粉渣和尘屑外散影响激光加工和车间环境。The technical problem to be solved by the utility model is to provide a laser grinding machine, which can not only facilitate efficient laser grinding processing of workpieces such as polycrystalline diamond, but also cool the workpiece to avoid damage caused by the high temperature generated by laser processing, and also avoid the powder and dust generated by laser processing from being scattered and affecting the laser processing and the workshop environment.
为解决上述技术问题,本实用新型所采用的技术方案为:一种激光研磨机,包括激光加工机构、工件移位机构、冷却机构和除尘机构,工件移位机构和激光加工机构都设置在机架上,工件移位机构的移位座上设有旋转驱动件,旋转驱动件的旋转部设置有工件装夹件,激光加工机构的激光发射方向相对旋转驱动件的旋转轴倾斜,所述冷却机构包括第一吹气冷却件和第二吹气冷却件,第一吹气冷却件设置在移位座上并从工件装夹件的下方向工件吹气,第二吹气冷却件设置在激光加工机构处并向工件装夹件吹气,所述除尘机构包括下除尘罩和上除尘罩,下除尘罩设置在移位座上,下除尘罩上设置有工件让位孔和下排尘孔,上除尘罩设置在下除尘罩的上方并与下除尘罩对接形成包覆除尘罩,工件装夹件的装夹部通过工件让位孔伸入包覆除尘罩内,所述上除尘罩和/或下除尘罩上设有加工让位孔。In order to solve the above technical problems, the technical solution adopted by the utility model is: a laser grinding machine, including a laser processing mechanism, a workpiece shifting mechanism, a cooling mechanism and a dust removal mechanism, the workpiece shifting mechanism and the laser processing mechanism are both arranged on a frame, a rotating driving member is arranged on the shifting seat of the workpiece shifting mechanism, a workpiece clamping member is arranged on the rotating part of the rotating driving member, the laser emitting direction of the laser processing mechanism is inclined relative to the rotating axis of the rotating driving member, the cooling mechanism includes a first air blowing cooling member and a second air blowing cooling member, the first air blowing cooling member It is arranged on the shift seat and blows air to the workpiece from the bottom of the workpiece clamp. The second blowing cooling part is arranged at the laser processing mechanism and blows air to the workpiece clamp. The dust removal mechanism includes a lower dust cover and an upper dust cover. The lower dust cover is arranged on the shift seat. The lower dust cover is provided with a workpiece clearance hole and a lower dust exhaust hole. The upper dust cover is arranged above the lower dust cover and docked with the lower dust cover to form a covering dust cover. The clamping part of the workpiece clamp extends into the covering dust cover through the workpiece clearance hole. The upper dust cover and/or the lower dust cover are provided with a processing clearance hole.
旋转驱动件带动被工件装夹件装夹的工件转动,工件移位机构带动旋转驱动件移动进而带动工件相对激光加工机构移动,激光加工机构发射的激光与工件之间存在夹角,能够满足研磨平面的需要;冷却机构的第一吹气冷却件和第二吹气冷却件配合对工件的表面进行全面吹气降温,避免激光引发的高温损坏工件;除尘机构的上除尘罩和下除尘罩配合将工件包覆,工件在上除尘罩和下除尘罩形成的包覆除尘罩内进行激光加工,便于收集激光加工产生的粉渣和尘屑。The rotating driving member drives the workpiece clamped by the workpiece clamping member to rotate, and the workpiece shifting mechanism drives the rotating driving member to move and then drives the workpiece to move relative to the laser processing mechanism. There is an angle between the laser emitted by the laser processing mechanism and the workpiece, which can meet the needs of grinding the plane; the first air blowing cooling member and the second air blowing cooling member of the cooling mechanism cooperate to blow air to cool the surface of the workpiece comprehensively, so as to avoid the high temperature caused by the laser damaging the workpiece; the upper dust removal hood and the lower dust removal hood of the dust removal mechanism cooperate to cover the workpiece, and the workpiece is laser processed in the covered dust removal hood formed by the upper dust removal hood and the lower dust removal hood, so as to collect the powder and dust generated by the laser processing.
进一步的,所述激光加工机构包括激光器和光路传输单元,激光器设置在光路传输单元的光路入射端,光路传输单元的光路出射端朝向工件装夹件并将激光器发射的激光导向工件装夹件,光路传输单元导出的激光光路与工件装夹件处的工件的加工面成3-9°的夹角。Furthermore, the laser processing mechanism includes a laser and an optical path transmission unit, the laser is arranged at the optical path incident end of the optical path transmission unit, the optical path output end of the optical path transmission unit is directed toward the workpiece clamp and guides the laser emitted by the laser to the workpiece clamp, and the laser light path derived by the optical path transmission unit forms an angle of 3-9° with the processing surface of the workpiece at the workpiece clamp.
进一步的,所述工件移位机构包括工件移位驱动件和移位座,工件移位驱动件的动作端与移位座连接并带动移位座移动;Furthermore, the workpiece shifting mechanism comprises a workpiece shifting driving member and a shifting seat, wherein the action end of the workpiece shifting driving member is connected to the shifting seat and drives the shifting seat to move;
所述激光加工机构还包括激光调节驱动件,激光调节驱动件的动作端与光路传输单元连接并带动光路传输单元移动,光路传输单元的移动方向与移位座的移动方向垂直,所述第二吹气冷却件设置在激光调节驱动件的动作端。The laser processing mechanism also includes a laser adjustment driver, an action end of the laser adjustment driver is connected to the optical path transmission unit and drives the optical path transmission unit to move, the movement direction of the optical path transmission unit is perpendicular to the movement direction of the shift seat, and the second air blowing cooling member is arranged at the action end of the laser adjustment driver.
工件移位机构能带动被装夹的工件在机架上移动,激光调节驱动件能带动激光器和光路传输单元在高度方向上调节,工件移位机构和激光调节驱动件联动,使激光加工机构能对工件表面进行全方位的激光研磨加工。The workpiece shifting mechanism can drive the clamped workpiece to move on the frame, the laser adjustment drive can drive the laser and the optical path transmission unit to adjust in the height direction, and the workpiece shifting mechanism and the laser adjustment drive are linked to enable the laser processing mechanism to perform all-round laser grinding processing on the workpiece surface.
进一步的,所述第二吹气冷却件包括第二吹气管,各第二吹气管的吹气端分布在激光器的外部且均朝向工件装夹件的工件装夹位,第一吹气冷却件包括第一吹气管,各第一吹气管的吹气端分布设置在工件装夹件的外部下方且均朝向工件装夹位。Furthermore, the second air blowing cooling member includes a second air blowing pipe, and the air blowing end of each second air blowing pipe is distributed outside the laser and is all facing the workpiece clamping position of the workpiece clamping member. The first air blowing cooling member includes a first air blowing pipe, and the air blowing end of each first air blowing pipe is distributed below the outside of the workpiece clamping member and is all facing the workpiece clamping position.
各第二吹气管在激光器处将气体导向工件,利于对工件的激光加工处进行吹气降温,各第一吹气管将气体从工件装夹件的外侧下方处导向工件,利于对工件表面和下方区域进行降温。Each second air blowing pipe guides gas to the workpiece at the laser, which is beneficial to blowing and cooling the laser processed part of the workpiece. Each first air blowing pipe guides gas to the workpiece from the outer side and lower side of the workpiece clamp, which is beneficial to cooling the surface and lower area of the workpiece.
进一步的,冷却机构还包括供气机构,供气机构包括气源装置,气源装置与各第一吹气管和各第二吹气管连通。Furthermore, the cooling mechanism also includes an air supply mechanism, which includes an air source device, and the air source device is connected to each first air blowing pipe and each second air blowing pipe.
进一步的,供气机构还包括过滤器和储气机构,气源设备通过过滤器与储气机构连通,各第一吹气管和各第二吹气管均与储气机构连通。Furthermore, the air supply mechanism also includes a filter and an air storage mechanism, the air source device is connected to the air storage mechanism through the filter, and each first air blowing pipe and each second air blowing pipe are connected to the air storage mechanism.
过滤器将气源设备提供的气体过滤处理后,再由储气机构供给各第一吹气管和各第二吹气管,避免气体中含有影响激光加工的杂质。The filter filters the gas provided by the gas source device and then supplies it to each first air blowing pipe and each second air blowing pipe through the gas storage mechanism to prevent the gas from containing impurities that affect laser processing.
进一步的,供气机构还包括气压报警器,过滤器的进气端与气源设备连通,过滤器的出气端与气压报警器相通,过滤器通过气压报警器与储气机构连通。Furthermore, the air supply mechanism also includes an air pressure alarm, the air inlet end of the filter is connected to the air source equipment, the air outlet end of the filter is connected to the air pressure alarm, and the filter is connected to the air storage mechanism through the air pressure alarm.
进一步的,上除尘罩和下除尘罩上都设有加工让位孔,上除尘罩和下除尘罩对接形成包覆除尘罩时两个加工让位孔对接形成加工让位槽。Furthermore, both the upper dust cover and the lower dust cover are provided with processed clearance holes, and when the upper dust cover and the lower dust cover are butted together to form a covered dust cover, the two processed clearance holes are butted together to form a processed clearance groove.
进一步的,除尘机构还包括内罩板,内罩板扣设在下除尘罩内并与下除尘罩可拆卸式配合,内罩板上设置有若干网孔,内罩板上对应工件让位孔处设置有第三加工让位孔,上除尘罩与下除尘罩对接时第三加工让位孔与加工让位槽对应。Furthermore, the dust removal mechanism also includes an inner cover plate, which is buckled in the lower dust cover and detachably cooperates with the lower dust cover. A plurality of mesh holes are arranged on the inner cover plate, and a third processed clearance hole is arranged on the inner cover plate corresponding to the workpiece clearance hole. When the upper dust cover is connected to the lower dust cover, the third processed clearance hole corresponds to the processed clearance groove.
内罩板设置在下除尘罩并将包覆除尘罩内的空间分隔开,激光加工产生大颗粒重质粉渣和尘屑等被阻挡在下除尘罩内并从下排尘孔排出。The inner cover plate is arranged on the lower dust cover and separates the space inside the dust cover. Large particles of heavy powder, slag and dust generated by laser processing are blocked in the lower dust cover and discharged from the lower dust discharge hole.
进一步的,除尘机构还包括积尘器,下排尘孔与集尘器连通并将尘屑导入集尘器内;Furthermore, the dust removal mechanism also includes a dust collector, and the lower dust discharge hole is connected to the dust collector and guides the dust into the dust collector;
和/或and/or
上除尘罩设置有上排尘孔,上排尘孔连接负压装置。The upper dust removal cover is provided with an upper dust exhaust hole, and the upper dust exhaust hole is connected to the negative pressure device.
在内罩板的作用下,激光加工产生大颗粒重质粉渣和尘屑等被阻挡在下除尘罩内并从下排尘孔进入积尘器,小颗粒轻质粉渣和尘屑则在负压装置的带动下从上除尘罩的上排尘孔排出。Under the action of the inner cover plate, large particles of heavy powder and dust generated by laser processing are blocked in the lower dust cover and enter the dust collector from the lower dust discharge hole, while small particles of light powder and dust are discharged from the upper dust discharge hole of the upper dust cover under the drive of the negative pressure device.
与现有技术相比本实用新型具有的有益效果有:Compared with the prior art, the utility model has the following beneficial effects:
1、激光加工机构的激光发射方向相对旋转驱动件的旋转轴倾斜,激光与工件表面具有一定的夹角,满足了激光加工过程中研磨平面的需要,激光加工机构能对工件的表面和倒角处进行加工,有效提高了加工效率;1. The laser emission direction of the laser processing mechanism is inclined relative to the rotation axis of the rotary drive component. The laser and the workpiece surface have a certain angle, which meets the needs of grinding the plane during laser processing. The laser processing mechanism can process the surface and chamfer of the workpiece, effectively improving the processing efficiency;
2、工件能由旋转驱动件带动旋转并能由工件移位机构带动移动,激光加工机构的激光器和光路传输单元能在激光调节驱动件的带动下进行升降调节,在能实现对工件表面全面加工的同时,也方便工件的装夹和取放;2. The workpiece can be driven to rotate by the rotary drive and can be driven to move by the workpiece shifting mechanism. The laser and optical transmission unit of the laser processing mechanism can be raised and lowered under the drive of the laser adjustment drive. While being able to achieve comprehensive processing of the workpiece surface, it is also convenient for the clamping and placement of the workpiece;
3、冷却机构通过吹气冷却的方式对工件进行降温,其中,第一吹气冷却件设置在移位座上,从工件的外部下方对工件的外侧和下方进行吹气降温,第二吹气冷却件设置在激光加工机构处,从激光发射位置对工件的加工处进行吹气降温,有效避免工件因高温而受损;3. The cooling mechanism cools the workpiece by means of air blowing cooling, wherein the first air blowing cooling member is arranged on the shift seat, and air is blown from the outside and bottom of the workpiece to cool the outside and bottom of the workpiece, and the second air blowing cooling member is arranged at the laser processing mechanism, and air is blown from the laser emission position to the processing part of the workpiece to cool the workpiece, thereby effectively preventing the workpiece from being damaged by high temperature;
4、除尘机构的上除尘罩和下除尘罩配合形成包覆除尘罩,被装夹的工件伸入到包覆除尘罩内,激光加工机构发射的激光穿过加工让位孔对工件进行激光研磨加工,加工产生的粉渣和尘屑等在包覆除尘罩内,一部分从下排尘孔排出并收集到积尘器,另一部分从上排尘孔排出,避免直接四散影响车间环境和影响激光加工。4. The upper dust hood and the lower dust hood of the dust removal mechanism cooperate to form an enveloping dust hood. The clamped workpiece extends into the enveloping dust hood. The laser emitted by the laser processing mechanism passes through the processing clearance hole to perform laser grinding on the workpiece. The powder slag and dust generated by the processing are in the enveloping dust hood. Part of it is discharged from the lower dust discharge hole and collected in the dust collector, and the other part is discharged from the upper dust discharge hole to avoid direct scattering and affecting the workshop environment and laser processing.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
图1为激光研磨机的立体结构示意图;FIG1 is a schematic diagram of the three-dimensional structure of a laser grinding machine;
图2为激光研磨机在前端视角的结构示意图;FIG2 is a schematic diagram of the structure of the laser grinding machine from the front-end perspective;
图3为激光加工机构相对旋转驱动件的状态示意图;FIG3 is a schematic diagram of the state of the laser processing mechanism relative to the rotating driving member;
图4为冷却机构的结构示意图;FIG4 is a schematic structural diagram of a cooling mechanism;
图5为除尘机构的结构示意图;FIG5 is a schematic diagram of the structure of a dust removal mechanism;
图6为下除尘罩的结构示意图;FIG6 is a schematic diagram of the structure of the lower dust removal cover;
图中:1、激光加工机构,11、激光器,12、光路传输单元,13、激光调节驱动件,2、工件移位机构,21、工件移位驱动件,22、移位座,3、冷却机构,31、第一吹气冷却件,32、第二吹气冷却件,33、储气机构,4、除尘机构,41、下除尘罩,42、上除尘罩,43、内罩板,44、积尘器,5、机架,6、旋转驱动件,7、工件装夹件。In the figure: 1. laser processing mechanism, 11. laser, 12. optical path transmission unit, 13. laser adjustment drive, 2. workpiece shifting mechanism, 21. workpiece shifting drive, 22. shifting seat, 3. cooling mechanism, 31. first air blowing cooling member, 32. second air blowing cooling member, 33. air storage mechanism, 4. dust removal mechanism, 41. lower dust removal hood, 42. upper dust removal hood, 43. inner cover plate, 44. dust accumulator, 5. frame, 6. rotating drive, 7. workpiece clamping member.
具体实施方式DETAILED DESCRIPTION
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有付出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
本实用新型提供一种激光研磨机,旨在解决对聚晶金刚石等工件研磨加工时因需要调节激光器或者工件来加工倒角等结构而影响加工效率的问题,而且能在激光研磨加工时能除尘和对工件进行降温。The utility model provides a laser grinding machine, which aims to solve the problem that when grinding polycrystalline diamond and other workpieces, the laser or the workpiece needs to be adjusted to process structures such as chamfers, which affects the processing efficiency, and can remove dust and cool the workpiece during laser grinding.
请参阅图1-图6,本实用新型的激光研磨机包括包括激光加工机构1、工件移位机构2、冷却机构3和除尘机构4,工件移位机构2和激光加工机构1都设置在机架5上,工件移位机构2的移位座22上设有旋转驱动件6,旋转驱动件6的旋转部设置有工件装夹件7,激光加工机构1的激光发射方向相对旋转驱动件6的旋转轴倾斜,所述冷却机构3包括第一吹气冷却件31和第二吹气冷却件32,第一吹气冷却件31设置在移位座22上并从工件装夹件7的下方向工件吹气,第二吹气冷却件32设置在激光加工机构1处并向工件装夹件7吹气,所述除尘机构4包括下除尘罩41和上除尘罩42,下除尘罩41设置在移位座22上,下除尘罩41上设置有工件让位孔和下排尘孔,上除尘罩42设置在下除尘罩41的上方并与下除尘罩41对接形成包覆除尘罩,工件装夹件7的装夹部通过工件让位孔伸入包覆除尘罩内,所述上除尘罩42和/或下除尘罩41上设有加工让位孔。Please refer to Figures 1 to 6. The laser grinding machine of the utility model includes a laser processing mechanism 1, a workpiece shifting mechanism 2, a cooling mechanism 3 and a dust removal mechanism 4. The workpiece shifting mechanism 2 and the laser processing mechanism 1 are both arranged on a frame 5. A rotating driving member 6 is arranged on a shifting seat 22 of the workpiece shifting mechanism 2. A workpiece clamping member 7 is arranged on the rotating portion of the rotating driving member 6. The laser emitting direction of the laser processing mechanism 1 is inclined relative to the rotating axis of the rotating driving member 6. The cooling mechanism 3 includes a first air blowing cooling member 31 and a second air blowing cooling member 32. The first air blowing cooling member 31 is arranged on the shifting seat 22. And blow air to the workpiece from the bottom of the workpiece clamp 7, the second blowing cooling part 32 is arranged at the laser processing mechanism 1 and blows air to the workpiece clamp 7, the dust removal mechanism 4 includes a lower dust removal cover 41 and an upper dust removal cover 42, the lower dust removal cover 41 is arranged on the shift seat 22, the lower dust removal cover 41 is provided with a workpiece clearance hole and a lower dust exhaust hole, the upper dust removal cover 42 is arranged above the lower dust removal cover 41 and docked with the lower dust removal cover 41 to form a covering dust removal cover, the clamping part of the workpiece clamp 7 extends into the covering dust removal cover through the workpiece clearance hole, and the upper dust removal cover 42 and/or the lower dust removal cover 41 are provided with a processing clearance hole.
具体的,激光加工机构1设置在机架5上,激光加工机构1用于发射激光从而对聚晶金刚石工件或者其它类型的工件进行激光研磨加工。工件移位机构2设置在机架5上,工件移位机构2的移位座22上设置有旋转驱动件6,工件移位机构2能带动旋转驱动件6移位,旋转驱动件6的旋转部设置有工件装夹件7,工件被工件装夹件7装夹并能由旋转驱动件6带动旋转,同时也能由工件移位机构2带动相对激光加工机构1移动,工件移位机构2和旋转驱动件6带动工件移位调节和旋转调节,从而便于激光加工机构1对工件研磨加工。Specifically, the laser processing mechanism 1 is arranged on the frame 5, and the laser processing mechanism 1 is used to emit laser to perform laser grinding processing on polycrystalline diamond workpieces or other types of workpieces. The workpiece shifting mechanism 2 is arranged on the frame 5, and a rotating driving member 6 is arranged on the shifting seat 22 of the workpiece shifting mechanism 2. The workpiece shifting mechanism 2 can drive the rotating driving member 6 to shift, and the rotating part of the rotating driving member 6 is provided with a workpiece clamping member 7. The workpiece is clamped by the workpiece clamping member 7 and can be driven to rotate by the rotating driving member 6. At the same time, the workpiece can also be driven by the workpiece shifting mechanism 2 to move relative to the laser processing mechanism 1. The workpiece shifting mechanism 2 and the rotating driving member 6 drive the workpiece shift adjustment and rotation adjustment, so as to facilitate the laser processing mechanism 1 to grind the workpiece.
所述激光加工机构1的激光发射方向相对旋转驱动件6的旋转轴倾斜,激光加工机构1的激光发射方向相对工件具有一定的倾斜角度,通过对工件旋转和移位调节,激光加工机构1能够高效的完成对工件表面、外圆和倒角的研磨加工。The laser emission direction of the laser processing mechanism 1 is inclined relative to the rotation axis of the rotating drive member 6, and the laser emission direction of the laser processing mechanism 1 has a certain inclination angle relative to the workpiece. By adjusting the rotation and displacement of the workpiece, the laser processing mechanism 1 can efficiently complete the grinding processing of the workpiece surface, outer circle and chamfer.
所述第一吹气冷却件31设置在移位座22上,第一吹气冷却件31从工件装夹件7的下方处向工件吹气,对工件的表面和工件的下方区域进行吹气降温;第二吹气冷却件32设置在激光加工机构1处,第二吹气冷却件32从激光加工机构1的激光发射处向工件吹气,对工件的激光加工位置进行吹气降温,第一吹气冷却件31和第二吹气冷却件32配合,对工件表面进行全方位的吹气降温,有效避免工件在激光加工时因温度过高而受损。The first air blowing cooling member 31 is arranged on the shift seat 22, and the first air blowing cooling member 31 blows air to the workpiece from the bottom of the workpiece clamp 7, and blows air to cool the surface of the workpiece and the lower area of the workpiece; the second air blowing cooling member 32 is arranged at the laser processing mechanism 1, and the second air blowing cooling member 32 blows air to the workpiece from the laser emission point of the laser processing mechanism 1, and blows air to cool the laser processing position of the workpiece. The first air blowing cooling member 31 and the second air blowing cooling member 32 cooperate to perform all-round air blowing cooling on the surface of the workpiece, effectively preventing the workpiece from being damaged due to excessive temperature during laser processing.
除尘机构4的下除尘罩41设置在移位座22上,下除尘罩41上设置有工件让位孔和下排尘孔,上除尘罩42设置在下除尘罩41的上方,下除尘罩41与上除尘罩42对接形成包覆除尘罩,所述工件装夹件7的装夹部穿过下除尘罩41的工件让位孔伸入包覆除尘罩内,被工件装夹件7装夹的工件也处于包覆除尘罩的内部空间,上除尘罩42和/或下除尘罩41上设有加工让位孔,激光加工机构1的发出的激光通过加工让位孔作用到工件上,实现对工件的激光研磨加工,而工件激光研磨加工产生的粉渣和尘屑等也聚在包覆除尘罩内,下除尘罩41上设置的下排尘孔用于激光研磨加工产生的粉渣和尘屑等导出。The lower dust cover 41 of the dust removal mechanism 4 is arranged on the shift seat 22, and the lower dust cover 41 is provided with a workpiece clearance hole and a lower dust discharge hole, and the upper dust cover 42 is arranged above the lower dust cover 41, and the lower dust cover 41 and the upper dust cover 42 are connected to form an enclosing dust cover, and the clamping part of the workpiece clamping member 7 passes through the workpiece clearance hole of the lower dust cover 41 and extends into the enclosing dust cover, and the workpiece clamped by the workpiece clamping member 7 is also in the internal space of the enclosing dust cover, and the upper dust cover 42 and/or the lower dust cover 41 are provided with a processing clearance hole, and the laser emitted by the laser processing mechanism 1 acts on the workpiece through the processing clearance hole to realize laser grinding processing of the workpiece, and the powder residue and dust generated by the laser grinding processing of the workpiece are also gathered in the enclosing dust cover, and the lower dust discharge hole arranged on the lower dust cover 41 is used to discharge the powder residue and dust generated by the laser grinding processing.
本实施例中,旋转驱动件6能带动工件旋转,工件移位机构2能带动旋转驱动件6和工件移位调节,而激光加工机构1的激光发射方向相对工件具有一定的倾斜角度,激光加工机构1能够对工件的外表面、倒角进行研磨加工,激光发射方向相对工件倾斜能够满足研磨平面的要求,大大提高了加工效率和加工的便捷性;冷却机构3的第一吹气冷却件31和第二吹气冷却件32配合,对工件表面、工件周边和工件的加工处进行吹风降温,避免工件在激光下高温受损,采用吹气降温的方式所必须的气流管路可以距离工件一定的距离,便于调节吹气方向也避免影响工件的激光加工;工件在进行激光研磨加工时处于上除尘罩42和下除尘罩41形成的包覆除尘罩内,能有效防止加工产生的粉渣和尘屑等四散,加工产生的粉渣等杂物可从下除尘罩41的下排尘孔排出,利于维护生产车间的环境。In this embodiment, the rotary drive member 6 can drive the workpiece to rotate, the workpiece shifting mechanism 2 can drive the rotary drive member 6 and the workpiece to shift and adjust, and the laser emission direction of the laser processing mechanism 1 has a certain inclination angle relative to the workpiece. The laser processing mechanism 1 can grind the outer surface and chamfer of the workpiece, and the inclination of the laser emission direction relative to the workpiece can meet the requirements of the grinding plane, which greatly improves the processing efficiency and convenience of processing; the first blowing cooling member 31 and the second blowing cooling member 32 of the cooling mechanism 3 cooperate to blow air to cool the workpiece surface, the periphery of the workpiece and the processing part of the workpiece to avoid high temperature damage to the workpiece under the laser. The airflow pipeline required for the air blowing cooling method can be at a certain distance from the workpiece, which is convenient for adjusting the blowing direction and avoiding affecting the laser processing of the workpiece; when the workpiece is undergoing laser grinding processing, it is in the enclosed dust cover formed by the upper dust cover 42 and the lower dust cover 41, which can effectively prevent the powder slag and dust generated by the processing from scattering. The powder slag and other debris generated by the processing can be discharged from the lower dust discharge hole of the lower dust cover 41, which is conducive to maintaining the environment of the production workshop.
所述激光加工机构1包括激光器11和光路传输单元12,激光器11设置在光路传输单元12的光路入射端,光路传输单元12的光路出射端朝向工件装夹件7并将激光器11发射的激光导向工件装夹件7,光路传输单元12导出的激光光路与工件装夹件7处的工件的加工面成3-9°的夹角。The laser processing mechanism 1 includes a laser 11 and an optical path transmission unit 12. The laser 11 is arranged at the optical path incident end of the optical path transmission unit 12. The optical path output end of the optical path transmission unit 12 faces the workpiece clamp 7 and guides the laser emitted by the laser 11 to the workpiece clamp 7. The laser light path derived by the optical path transmission unit 12 forms an angle of 3-9° with the processing surface of the workpiece at the workpiece clamp 7.
具体的,请参阅图1-图4,激光加工机构1包括激光器11和光路传输单元12,激光器11为光纤切割头等激光发射设备,光路传输单元12与激光器11配套使用,用于聚焦激光和调节激光的发射方向,激光器11设置在光路传输单元12的光路入射端,光路传输单元12的光路出射端朝向工件装夹件7,激光器11发出的激光通过光路传输单元12射向工件所在位置,光路传输单元12导出的激光光路与工件装夹件7处的工件的加工面成3-9°的夹角。Specifically, please refer to Figures 1 to 4. The laser processing mechanism 1 includes a laser 11 and an optical path transmission unit 12. The laser 11 is a laser emitting device such as an optical fiber cutting head. The optical path transmission unit 12 is used in conjunction with the laser 11 to focus the laser and adjust the emission direction of the laser. The laser 11 is set at the optical path incident end of the optical path transmission unit 12, and the optical path output end of the optical path transmission unit 12 is toward the workpiece clamp 7. The laser emitted by the laser 11 is emitted to the position of the workpiece through the optical path transmission unit 12. The laser light path derived by the optical path transmission unit 12 forms an angle of 3-9° with the processing surface of the workpiece at the workpiece clamp 7.
在一些实施例中,所述工件移位机构2包括工件移位驱动件21和移位座22,工件移位驱动件21的动作端与移位座22连接并带动移位座22移动;所述激光加工机构1还包括激光调节驱动件13,激光调节驱动件13的动作端与光路传输单元12连接并带动光路传输单元12移动,光路传输单元12的移动方向与移位座22的移动方向垂直,所述第二吹气冷却件32设置在激光调节驱动件13的动作端。In some embodiments, the workpiece shifting mechanism 2 includes a workpiece shifting driver 21 and a shift seat 22, the action end of the workpiece shifting driver 21 is connected to the shift seat 22 and drives the shift seat 22 to move; the laser processing mechanism 1 also includes a laser adjustment driver 13, the action end of the laser adjustment driver 13 is connected to the optical path transmission unit 12 and drives the optical path transmission unit 12 to move, the moving direction of the optical path transmission unit 12 is perpendicular to the moving direction of the shift seat 22, and the second air blowing cooling member 32 is arranged at the action end of the laser adjustment driver 13.
具体的,工件移位驱动件21设置在机架5上,其动作端与移位座22连接,工件移位驱动件21带动移位座22在机架5上移动。工件移位驱动件21包括X向移位驱动件和Y向移位驱动件,Y向移位驱动件设置在X向移位驱动件的动作端,移位座22设置在Y向移位驱动件的动作端,X向移位驱动件的驱动方向与Y向移位驱动件的驱动方向互相垂直,X向移位驱动件和Y向移位驱动件联动配合并带动移位座22在机架5上移动。X向移位驱动件和Y向移位驱动件为气缸、液压缸、电动推杆、直线电机模组等。Specifically, the workpiece shift driver 21 is arranged on the frame 5, and its action end is connected to the shift seat 22, and the workpiece shift driver 21 drives the shift seat 22 to move on the frame 5. The workpiece shift driver 21 includes an X-direction shift driver and a Y-direction shift driver, the Y-direction shift driver is arranged at the action end of the X-direction shift driver, and the shift seat 22 is arranged at the action end of the Y-direction shift driver, and the driving direction of the X-direction shift driver is perpendicular to the driving direction of the Y-direction shift driver, and the X-direction shift driver and the Y-direction shift driver cooperate and drive the shift seat 22 to move on the frame 5. The X-direction shift driver and the Y-direction shift driver are cylinders, hydraulic cylinders, electric push rods, linear motor modules, etc.
所述激光加工机构1还包括激光调节驱动件13,激光调节驱动件13安装在机架5上,激光调节驱动件13的动作端与光路传输单元12连接,激光调节驱动件13的驱动方向与移位座22的移动方向垂直,即激光调节驱动件13的驱动方向与X向移位驱动件的驱动方向与Y向移位驱动件的驱动方向都垂直。The laser processing mechanism 1 also includes a laser adjustment driver 13, which is mounted on the frame 5. The action end of the laser adjustment driver 13 is connected to the optical path transmission unit 12. The driving direction of the laser adjustment driver 13 is perpendicular to the moving direction of the shift seat 22, that is, the driving direction of the laser adjustment driver 13 is perpendicular to the driving direction of the X-direction shift driver and the driving direction of the Y-direction shift driver.
更具体的说,X向移位驱动件的驱动方向和Y向移位驱动件的驱动方向均沿机架5的台面方向,一般为水平面,而激光调节驱动件13的驱动方向与机架5的台面垂直,一般为高度方向,激光调节驱动件13带动激光器11和光路传输单元12进行高度调节,调节激光发射高度,激光调节驱动件13也为气缸、液压缸、电动推杆、直线电机模组等。More specifically, the driving directions of the X-axis shift driver and the Y-axis shift driver are both along the table surface of the frame 5, generally in the horizontal plane, while the driving direction of the laser adjustment driver 13 is perpendicular to the table surface of the frame 5, generally in the height direction. The laser adjustment driver 13 drives the laser 11 and the optical path transmission unit 12 to adjust the height and adjust the laser emission height. The laser adjustment driver 13 is also a cylinder, a hydraulic cylinder, an electric push rod, a linear motor module, etc.
请参阅图1、图2和图4,在一些实施例中,所述第二吹气冷却件32包括第二吹气管,各第二吹气管的吹气端分布在激光器11的外部且均朝向工件装夹件7的工件装夹位,第一吹气冷却件31包括第一吹气管,各第一吹气管的吹气端分布设置在工件装夹件7的外部下方且均朝向工件装夹位。Please refer to Figures 1, 2 and 4. In some embodiments, the second air blowing cooling member 32 includes second air blowing pipes, and the blowing ends of the second air blowing pipes are distributed outside the laser 11 and are all facing the workpiece clamping position of the workpiece clamping member 7. The first air blowing cooling member 31 includes first air blowing pipes, and the blowing ends of the first air blowing pipes are distributed below the outside of the workpiece clamping member 7 and are all facing the workpiece clamping position.
具体的,第二吹气冷却件32包括第二吹气管,第二吹气管设置在激光调节驱动件13的动作端,各第二吹气管的吹气端分布在激光器11的外部并且都朝向工件装夹件7的工件装夹位,在各第二吹气管的引导下,第二吹气冷却件32将气体吹向工件装夹件7处并对装夹的工件吹气降温。第一吹气冷却件31包括第一吹气管,第一吹气管设置在移位座22,各第一吹气管的吹气端分布设置在工件装夹件7外部的下方位置并且都朝向工件装夹位,在各第一吹气管的引导下,第一吹气冷却件31将气体吹向工件装夹件7处并对工件、工件装夹件7以及工件装夹件7的下方区域进行吹气降温。Specifically, the second air blowing cooling member 32 includes a second air blowing pipe, which is arranged at the action end of the laser adjustment driving member 13. The air blowing ends of the second air blowing pipes are distributed outside the laser 11 and are all oriented toward the workpiece clamping position of the workpiece clamping member 7. Under the guidance of the second air blowing pipes, the second air blowing cooling member 32 blows gas toward the workpiece clamping member 7 and blows air to cool the clamped workpiece. The first air blowing cooling member 31 includes a first air blowing pipe, which is arranged at the shift seat 22. The air blowing ends of the first air blowing pipes are distributed at the lower position outside the workpiece clamping member 7 and are all oriented toward the workpiece clamping position. Under the guidance of the first air blowing pipes, the first air blowing cooling member 31 blows gas toward the workpiece clamping member 7 and blows air to cool the workpiece, the workpiece clamping member 7, and the area below the workpiece clamping member 7.
作为进一步的实施例,冷却机构3还包括供气机构,供气机构包括气源装置,气源装置与各第一吹气管和各第二吹气管连通。As a further embodiment, the cooling mechanism 3 further includes an air supply mechanism, which includes an air source device, and the air source device is connected to each first air blowing pipe and each second air blowing pipe.
气源设备设置在机架5内部,气源设备与各第一吹气管和各第二吹气管连通,并将气体分散给各第一吹气管和各第二吹气管,利用各第一吹气管和各第二吹气管实现对工件的降温。The air source device is arranged inside the frame 5, and is connected with each first air blowing pipe and each second air blowing pipe, and distributes the gas to each first air blowing pipe and each second air blowing pipe, and each first air blowing pipe and each second air blowing pipe are used to cool the workpiece.
作为再进一步的实施例,供气机构还包括过滤器和储气机构33,气源设备通过过滤器与储气机构33连通,各第一吹气管和各第二吹气管均与储气机构33连通。As a further embodiment, the air supply mechanism further includes a filter and an air storage mechanism 33 , the air source device is connected to the air storage mechanism 33 through the filter, and each first air blowing pipe and each second air blowing pipe are connected to the air storage mechanism 33 .
过滤器和储气机构33设置在机架5内,气源设备提供的气体经过过滤器过滤后暂存到储气机构33,储气机构33为储气罐、储气包等容器,储气机构33与第一吹气管和各第二吹气管连通,过滤器对气源设备提供的气体进行过滤,避免气源设备提供的气体中含有影响激光研磨加工的杂质。The filter and the gas storage mechanism 33 are arranged in the frame 5. The gas provided by the gas source equipment is filtered by the filter and then temporarily stored in the gas storage mechanism 33. The gas storage mechanism 33 is a container such as a gas tank or a gas bag. The gas storage mechanism 33 is connected to the first air blowing pipe and each second air blowing pipe. The filter filters the gas provided by the gas source equipment to prevent the gas provided by the gas source equipment from containing impurities that affect the laser grinding process.
在再进一步的实施例中,供气机构还包括气压报警器,过滤器的进气端与气源设备连通,过滤器的出气端与气压报警器相通,过滤器通过气压报警器与储气机构33连通。In a further embodiment, the air supply mechanism also includes an air pressure alarm, the air inlet end of the filter is connected to the air source device, the air outlet end of the filter is connected to the air pressure alarm, and the filter is connected to the air storage mechanism 33 through the air pressure alarm.
气压报警器安装在供气机构的气路中,在供气系统气路气压异常时发出警报,边缘操作人员将供气系统的控制在合适的范围,利于提高工件的激光研磨加工效果。The air pressure alarm is installed in the air path of the air supply mechanism. It will sound an alarm when the air pressure in the air path of the air supply system is abnormal. The marginal operator can control the air supply system within a suitable range, which is beneficial to improve the laser grinding processing effect of the workpiece.
为了避免除尘机构4影响激光加工机构1对工件的激光加工,在一些实施例中,上除尘罩42和下除尘罩41上都设有加工让位孔,上除尘罩42和下除尘罩41对接形成包覆除尘罩时两个加工让位孔对接形成加工让位槽。In order to prevent the dust removal mechanism 4 from affecting the laser processing of the workpiece by the laser processing mechanism 1, in some embodiments, the upper dust cover 42 and the lower dust cover 41 are provided with processing clearance holes. When the upper dust cover 42 and the lower dust cover 41 are connected to form a covering dust cover, the two processing clearance holes are connected to form a processing clearance groove.
上除尘罩42和下除尘罩41对接形成包覆除尘罩时,上除尘罩42的加工让位孔与下除尘罩41的加工让位孔对应,两个加工让位孔刚好对接形成加工让位槽,加工让位槽与上除尘罩42或下除尘罩41上的加工让位孔作用相同,激光加工机构1发射的激光穿过加工让位槽作用到位于包覆除尘罩内的工件上。与上除尘罩42或下除尘罩41上的加工让位孔相比,加工让位槽的槽口更大,激光加工机构1能相对工件在更大的范围内进行调节,适于对工件进行更复杂的工艺加工。When the upper dust cover 42 and the lower dust cover 41 are butted together to form a covering dust cover, the processing clearance hole of the upper dust cover 42 corresponds to the processing clearance hole of the lower dust cover 41, and the two processing clearance holes just butt together to form a processing clearance groove, which has the same function as the processing clearance hole on the upper dust cover 42 or the lower dust cover 41. The laser emitted by the laser processing mechanism 1 passes through the processing clearance groove and acts on the workpiece located in the covering dust cover. Compared with the processing clearance hole on the upper dust cover 42 or the lower dust cover 41, the notch of the processing clearance groove is larger, and the laser processing mechanism 1 can be adjusted in a larger range relative to the workpiece, which is suitable for more complex process processing of the workpiece.
请参阅图5和图6,在一些实施例中,除尘机构4还包括内罩板43,内罩板43扣设在下除尘罩41内并与下除尘罩41可拆卸式配合,内罩板43上设置有若干网孔,内罩板43上对应工件让位孔处设置有第三加工让位孔,上除尘罩42与下除尘罩41对接时第三加工让位孔与加工让位槽对应。Please refer to Figures 5 and 6. In some embodiments, the dust removal mechanism 4 also includes an inner cover plate 43, which is buckled in the lower dust cover 41 and detachably matched with the lower dust cover 41. A plurality of mesh holes are provided on the inner cover plate 43. A third machined clearance hole is provided on the inner cover plate 43 at a position corresponding to the workpiece clearance hole. When the upper dust cover 42 is docked with the lower dust cover 41, the third machined clearance hole corresponds to the machined clearance groove.
具体的,内罩板43设置在下除尘罩41内,内罩板43与下除尘罩41通过螺栓或其它连接元件可拆卸地连接,内罩板43上设置有若干网孔,内罩板43与下除尘罩41形成下部空间,工件装夹件7的装夹部伸入到包覆除尘罩并使工件在下部空间。为使激光加工机构1能对包覆除尘罩内的工件进行加工,内罩板43上对应工件让位孔处设置有第三加工让位孔,第三加工让位孔与加工让位槽对应,激光加工机构1发出的激光穿过加工让位槽和第三加工让位孔并作用在工件上。Specifically, the inner cover plate 43 is arranged in the lower dust cover 41, and the inner cover plate 43 and the lower dust cover 41 are detachably connected by bolts or other connecting elements. The inner cover plate 43 is provided with a plurality of mesh holes, and the inner cover plate 43 and the lower dust cover 41 form a lower space, and the clamping part of the workpiece clamping member 7 extends into the dust cover and places the workpiece in the lower space. In order to enable the laser processing mechanism 1 to process the workpiece in the dust cover, a third processing clearance hole is provided on the inner cover plate 43 at a position corresponding to the workpiece clearance hole, and the third processing clearance hole corresponds to the processing clearance groove, and the laser emitted by the laser processing mechanism 1 passes through the processing clearance groove and the third processing clearance hole and acts on the workpiece.
在内罩板43的作用下,激光研磨加工产生的大部分粉渣和尘屑都在下部空间,最终从下排尘孔排出,内罩板43能防止大颗粒的粉渣和尘屑从加工让位槽散出包覆除尘罩。Under the action of the inner cover plate 43, most of the powder and dust generated by the laser grinding process are in the lower space and finally discharged from the lower dust discharge hole. The inner cover plate 43 can prevent large particles of powder and dust from escaping from the processing clearance groove and covering the dust cover.
作为进一步的实施例,除尘机构4还包括积尘器44,下排尘孔与集尘器连通并将尘屑导入集尘器内。As a further embodiment, the dust removal mechanism 4 further includes a dust collector 44, and the lower dust discharge hole is connected to the dust collector and guides the dust into the dust collector.
下部空间内的粉渣和尘屑,从下排尘孔离开下除尘罩41后最终积累到积尘器44内,积尘器44为用于存放粉渣和尘屑的中空容器,积尘器44内可设置抽屉,抽屉方便安装和去除,便于人员定期抽出抽屉并清理积尘器44内积累的粉渣和尘屑。The powder and dust in the lower space eventually accumulate in the dust collector 44 after leaving the lower dust hood 41 from the lower dust exhaust hole. The dust collector 44 is a hollow container for storing powder and dust. A drawer can be provided in the dust collector 44. The drawer is easy to install and remove, so that personnel can regularly pull out the drawer and clean the powder and dust accumulated in the dust collector 44.
所述上除尘罩42还设置有上排尘孔,上排尘孔连接负压装置。The upper dust removal cover 42 is also provided with an upper dust exhaust hole, and the upper dust exhaust hole is connected to a negative pressure device.
在内罩板43的作用下,激光加工产生的大颗粒重质的粉渣和尘屑聚集在下部空间,大部分从下排尘孔积累到积尘器44内,少部分粘附到内罩板43上,激光加工产生的大部分小颗粒轻质粉渣和尘屑,在负压装置的作用下进入到内罩板43上方区域,最终沿上排尘孔被排放,将内罩板43拆卸取出还能对内罩板43清理,去除内罩板43上粘附的粉渣或尘屑。Under the action of the inner cover plate 43, the large-particle heavy powder and dust generated by the laser processing are gathered in the lower space, most of which are accumulated in the dust collector 44 from the lower dust discharge hole, and a small part adheres to the inner cover plate 43. Most of the small-particle light powder and dust generated by the laser processing enter the area above the inner cover plate 43 under the action of the negative pressure device, and are finally discharged along the upper dust discharge hole. The inner cover plate 43 can be disassembled and removed to clean the inner cover plate 43 and remove the powder or dust adhered to the inner cover plate 43.
在一些实施例中,一种激光研磨机还包括上下料装置,上下料装置设置在机架5上,包括机械手和料盘,在程序控制下,机械手能将料盘上的待处理的工件转移工件装夹件7上,也能将工件装夹件7上经过激光加工处理的工件转移到料盘上。In some embodiments, a laser grinding machine also includes a loading and unloading device, which is arranged on a frame 5 and includes a manipulator and a material tray. Under program control, the manipulator can transfer the workpiece to be processed on the material tray to the workpiece clamp 7, and can also transfer the workpiece processed by laser on the workpiece clamp 7 to the material tray.
机架5上还能设置设备罩体,激光加工机构1、工件移位机构2、冷却机构3、除尘机构4和上下料装置均被罩设在设备罩体内,上排尘孔通过排尘管道连通到设备罩体的外部。An equipment cover can also be set on the frame 5, and the laser processing mechanism 1, the workpiece shifting mechanism 2, the cooling mechanism 3, the dust removal mechanism 4 and the loading and unloading device are all covered in the equipment cover, and the upper dust exhaust hole is connected to the outside of the equipment cover through a dust exhaust pipe.
本说明书的描述中,参考术语“一个实施例”、“示例”、“具体示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本实用新型的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this specification, the description of reference terms such as "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
以上所述,仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,根据本实用新型的技术方案及其实用新型构思加以等同替换或改变,都应涵盖在本实用新型的保护范围之内。The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent substitutions or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
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