CN221639528U - Slag skimming device for metal casting - Google Patents

Slag skimming device for metal casting Download PDF

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Publication number
CN221639528U
CN221639528U CN202421823249.8U CN202421823249U CN221639528U CN 221639528 U CN221639528 U CN 221639528U CN 202421823249 U CN202421823249 U CN 202421823249U CN 221639528 U CN221639528 U CN 221639528U
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wall
railing
slag
metal casting
storage box
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刘纪宏
刘世鑫
王旺盛
张凯芙
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Benxi North Machinery Heavy Truck Co ltd
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Benxi North Machinery Heavy Truck Co ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling

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Abstract

本实用新型涉及金属铸造技术领域,具体涉及一种金属铸造用扒渣装置,包括栏杆,所述栏杆固定装配于地面上,所述栏杆的内壁上端转动装配有液压缸,所述液压缸的活塞杆端头固定装配有扒渣钩,所述液压缸的外壁固定装配有套筒,所述套筒的下端转动装配有收集结构,通过栏杆保证设备安装的稳定性,同时保证操作人员与金属铸造机之间的安全距离,保证操作的安全性,通过液压缸与扒渣钩的配合使用,可以在锻造过程中将带有氧化物的熔融金属表面的废渣清除,保证金属锻造效果,同时通过套筒连接收集结构,并通过收集结构,收集扒除的废渣,优化传统扒渣结构废渣难以收集的问题,减少扒渣钩的大幅度回缩次数,提高工作效率,实用性强。

The utility model relates to the technical field of metal casting, and specifically to a slag scraping device for metal casting, comprising a railing, wherein the railing is fixedly mounted on the ground, an upper end of an inner wall of the railing is rotatably mounted with a hydraulic cylinder, a piston rod end of the hydraulic cylinder is fixedly mounted with a slag scraping hook, an outer wall of the hydraulic cylinder is fixedly mounted with a sleeve, and a lower end of the sleeve is rotatably mounted with a collecting structure, the railing is used to ensure the stability of equipment installation, while ensuring a safe distance between an operator and a metal casting machine, and ensuring the safety of operation, through the coordinated use of the hydraulic cylinder and the slag scraping hook, waste slag on the surface of molten metal with oxides can be removed during the forging process, and the metal forging effect is ensured, and at the same time, the collecting structure is connected through the sleeve, and the scraped waste slag is collected through the collecting structure, thereby optimizing the problem that waste slag of a traditional slag scraping structure is difficult to collect, reducing the number of times the slag scraping hook is significantly retracted, improving work efficiency, and having strong practicality.

Description

一种金属铸造用扒渣装置A slag removal device for metal casting

技术领域Technical Field

本实用新型涉及金属铸造技术领域,具体涉及一种金属铸造用扒渣装置。The utility model relates to the technical field of metal casting, in particular to a slag removal device for metal casting.

背景技术Background Art

金属铸造扒渣是铸造工艺中的一个重要步骤,它涉及到从铸型中清除熔融金属表面的浮渣或杂质,这些浮渣通常是由金属氧化物、炉渣、耐火材料碎片以及其他非金属杂质组成的,扒渣的目的是为了提高铸件的质量,防止这些杂质进入铸件内部,影响其机械性能和表面质量,小型铸造操作或需要精细控制的场合,操作人员需要使用专门的工具(如扒渣勺、扒渣钩)手动清除熔融金属表面的浮渣,现有扒渣钩类的扒渣装置在使用时,需要频繁调整扒渣钩等往复,将清理掉的废渣运出铸造机,费时费力,实用性差。Deslagging in metal casting is an important step in the casting process, which involves removing slag or impurities on the surface of molten metal from the mold. These slags are usually composed of metal oxides, slag, refractory fragments and other non-metallic impurities. The purpose of deslagging is to improve the quality of the casting and prevent these impurities from entering the interior of the casting and affecting its mechanical properties and surface quality. In small-scale casting operations or occasions requiring fine control, operators need to use special tools (such as deslagging spoons and deslagging hooks) to manually remove the slag on the surface of the molten metal. When using existing deslagging devices such as deslagging hooks, it is necessary to frequently adjust the deslagging hooks and other reciprocating movements to transport the cleaned waste slag out of the casting machine, which is time-consuming and labor-intensive and has poor practicality.

实用新型内容Utility Model Content

本实用新型的目的在于提供一种金属铸造用扒渣装置,以解决上述背景技术中提出的问题。The utility model aims to provide a slag removal device for metal casting to solve the problems raised in the above background technology.

为实现上述目的,本实用新型提供如下技术方案:一种金属铸造用扒渣装置,包括栏杆,所述栏杆固定装配于地面上,所述栏杆的内壁上端转动装配有液压缸,所述液压缸的活塞杆端头固定装配有扒渣钩,所述液压缸的外壁固定装配有套筒,所述套筒的下端转动装配有收集结构。To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a slag removal device for metal casting, comprising a railing, which is fixedly mounted on the ground, a hydraulic cylinder is rotatably mounted on the upper end of the inner wall of the railing, a slag removal hook is fixedly mounted on the end of the piston rod of the hydraulic cylinder, a sleeve is fixedly mounted on the outer wall of the hydraulic cylinder, and a collection structure is rotatably mounted on the lower end of the sleeve.

优选的,所述收集结构包括转轴,所述转轴转动装配于套筒的下端,所述转轴的下端固定装配有支架,所述支架的内壁下端固定装配有运料槽,所述运料槽的上端固定连通有料斗,所述料斗位于所述扒渣钩的下方靠近栏杆的一侧。Preferably, the collecting structure includes a rotating shaft, which is rotatably mounted on the lower end of the sleeve, and a bracket is fixedly mounted on the lower end of the rotating shaft, and a material transport trough is fixedly mounted on the lower end of the inner wall of the bracket, and a hopper is fixedly connected to the upper end of the material transport trough, and the hopper is located below the slag scraper hook and close to the side of the railing.

优选的,还包括两个支撑杆,两个所述支撑杆对称装配于栏杆的内壁,两个所述支撑杆之间装配有滑板,两个所述支撑杆的内壁均贯穿装配有滑块,所述滑板的两侧对称开设有滑槽,两个所述滑块均滑动装配于对应的滑槽中,所述滑板靠近收集结构的一端固定装配有存储结构。Preferably, it also includes two support rods, the two support rods are symmetrically mounted on the inner wall of the railing, a slide plate is installed between the two support rods, the inner walls of the two support rods are penetrated by a slider, and sliding grooves are symmetrically opened on both sides of the slide plate, and the two sliders are slidably assembled in the corresponding sliding grooves, and a storage structure is fixedly assembled on one end of the slide plate close to the collection structure.

优选的,所述存储结构包括存储箱,所述存储箱固定装配于滑板的一侧,所述存储箱的内壁转动装配有两个碾碎轮,两个所述碾碎轮相啮合,且两个所述碾碎轮的外侧端均连接有电机,所述存储箱的下端一侧与挡门的一侧转动连接,所述挡门的另一侧通过螺钉与存储箱的另一侧相连,所述存储箱的外壁固定装配有支轮。Preferably, the storage structure includes a storage box, which is fixedly mounted on one side of the skateboard, and the inner wall of the storage box is rotatably mounted with two crushing wheels, the two crushing wheels are meshed with each other, and the outer ends of the two crushing wheels are connected to motors, one side of the lower end of the storage box is rotatably connected to one side of the baffle door, and the other side of the baffle door is connected to the other side of the storage box by screws, and the outer wall of the storage box is fixedly mounted with a support wheel.

优选的,还包括底座,所述底座固定装配于栏杆的下端。Preferably, it also includes a base, which is fixedly assembled on the lower end of the railing.

优选的,所述栏杆的内壁开设有通槽,所述通槽的内壁滑动卡接有活块,所述活块的内壁贯穿装配有空心筒,所述空心筒的内壁与液压缸相连。Preferably, a through groove is formed on the inner wall of the handrail, a movable block is slidably engaged on the inner wall of the through groove, a hollow cylinder is penetrated and fitted on the inner wall of the movable block, and the inner wall of the hollow cylinder is connected to the hydraulic cylinder.

与现有技术相比,本实用新型的有益效果是:通过栏杆保证设备安装的稳定性,同时保证操作人员与金属铸造机之间的安全距离,保证操作的安全性,通过液压缸与扒渣钩的配合使用,可以在锻造过程中将带有氧化物的熔融金属表面的废渣清除,保证金属锻造效果,同时通过套筒连接收集结构,并通过收集结构,收集扒除的废渣,优化传统扒渣结构废渣难以收集的问题,减少扒渣钩的大幅度回缩次数,提高工作效率,实用性强。Compared with the prior art, the utility model has the following beneficial effects: the stability of the equipment installation is ensured by the railing, while ensuring a safe distance between the operator and the metal casting machine, ensuring the safety of the operation; through the coordinated use of the hydraulic cylinder and the slag scraper hook, the waste slag on the surface of the molten metal with oxides can be removed during the forging process to ensure the metal forging effect; at the same time, the collection structure is connected through the sleeve, and the scraped waste slag is collected through the collection structure, thereby optimizing the problem of difficult collection of waste slag in the traditional slag scraper structure, reducing the number of large-scale retraction times of the slag scraper hook, improving work efficiency, and having strong practicality.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1为本实用新型的结构立体示意图;FIG1 is a schematic diagram of the structure of the present invention;

图2为本实用新型的收集结构立体示意图;FIG2 is a three-dimensional schematic diagram of the collection structure of the utility model;

图3为栏杆装配示意图;Figure 3 is a schematic diagram of the railing assembly;

图4为本实用新型的平面剖视图;Fig. 4 is a plan cross-sectional view of the utility model;

图5为图4中A处结构放大示意图;FIG5 is an enlarged schematic diagram of the structure at point A in FIG4 ;

图6为底座装配示意图。FIG. 6 is a schematic diagram of the base assembly.

图中:1-栏杆、2-支撑杆、3-滑板、4-滑块、5-滑槽、6-存储结构、61-碾碎轮、62-存储箱、63-挡门、64-支轮、7-收集结构、71-转轴、72-支架、73-运料槽、74-料斗、8-套筒、9-液压缸、10-扒渣钩、11-活块、12-通槽、13-空心筒、14-底座。In the figure: 1-rail, 2-support rod, 3-slide plate, 4-slider, 5-chute, 6-storage structure, 61-crushing wheel, 62-storage box, 63-gate, 64-support wheel, 7-collecting structure, 71-rotating shaft, 72-bracket, 73-material transport trough, 74-hopper, 8-sleeve, 9-hydraulic cylinder, 10-slag hook, 11-live block, 12-through groove, 13-hollow cylinder, 14-base.

具体实施方式DETAILED DESCRIPTION

下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

请参阅图1-6,本实用新型提供一种金属铸造用扒渣装置,包括栏杆1,栏杆1固定装配于地面上,栏杆1的内壁上端转动装配有液压缸9,液压缸9的活塞杆端头固定装配有扒渣钩10,液压缸9的外壁固定装配有套筒8,套筒8的下端转动装配有收集结构7。Please refer to Figures 1-6. The utility model provides a slag removal device for metal casting, including a railing 1, which is fixedly mounted on the ground. A hydraulic cylinder 9 is rotatably mounted on the upper end of the inner wall of the railing 1, and a slag removal hook 10 is fixedly mounted on the piston rod end of the hydraulic cylinder 9. A sleeve 8 is fixedly mounted on the outer wall of the hydraulic cylinder 9, and a collecting structure 7 is rotatably mounted on the lower end of the sleeve 8.

通过栏杆1保证设备安装的稳定性,同时保证操作人员与金属铸造机之间的安全距离,保证操作的安全性,通过液压缸9与扒渣钩10的配合使用,可以在锻造过程中将带有氧化物的熔融金属表面的废渣清除,保证金属锻造效果,同时通过套筒8连接收集结构7,并通过收集结构7,收集扒除的废渣,优化传统扒渣结构废渣难以收集的问题,减少扒渣钩10的大幅度回缩次数,提高工作效率,实用性强,由于设备靠近金属铸造机使用,所以必要构件均选用耐高温材料。The railing 1 ensures the stability of the equipment installation, while ensuring a safe distance between the operator and the metal casting machine, ensuring the safety of the operation. Through the coordinated use of the hydraulic cylinder 9 and the slag hook 10, the slag on the surface of the molten metal with oxides can be removed during the forging process to ensure the metal forging effect. At the same time, the collection structure 7 is connected through the sleeve 8, and the slag removed is collected through the collection structure 7, thereby optimizing the problem of difficult collection of slag in the traditional slag removal structure, reducing the number of large-scale retraction times of the slag removal hook 10, improving work efficiency, and having strong practicality. Since the equipment is used close to the metal casting machine, the necessary components are all made of high-temperature resistant materials.

收集结构7包括转轴71,转轴71转动装配于套筒8的下端,转轴71的下端固定装配有支架72,支架72的内壁下端固定装配有运料槽73,运料槽73的上端固定连通有料斗74,料斗74位于扒渣钩10的下方靠近栏杆1的一侧。The collecting structure 7 includes a rotating shaft 71, which is rotatably assembled on the lower end of the sleeve 8. A bracket 72 is fixedly assembled on the lower end of the rotating shaft 71. A material transport trough 73 is fixedly assembled on the lower end of the inner wall of the bracket 72. The upper end of the material transport trough 73 is fixedly connected to a hopper 74. The hopper 74 is located below the slag scraper hook 10 and close to the side of the railing 1.

收集结构7的运料槽73通过转轴71可以进行摆动,配合液压缸9进行扒渣工作,扒渣钩10回缩部分距离进行扒渣后,废渣会通过料斗74进入到运料槽73中,运料槽73倾斜设置,废渣会通过运料槽73运输到栏杆附近进行统一收集处理,上述结构均选用耐高温材料。The material transport trough 73 of the collecting structure 7 can be swung through the rotating shaft 71, and cooperated with the hydraulic cylinder 9 to carry out the slag removal work. After the slag removal hook 10 retracts a certain distance to remove the slag, the waste slag will enter the material transport trough 73 through the hopper 74. The material transport trough 73 is set at an angle, and the waste slag will be transported to the vicinity of the railing through the material transport trough 73 for unified collection and treatment. The above structures are all made of high-temperature resistant materials.

还包括两个支撑杆2,两个支撑杆2对称装配于栏杆1的内壁,两个支撑杆2之间装配有滑板3,两个支撑杆2的内壁均贯穿装配有滑块4,滑板3的两侧对称开设有滑槽5,两个滑块4均滑动装配于对应的滑槽5中,滑板3靠近收集结构7的一端固定装配有存储结构6。It also includes two support rods 2, which are symmetrically assembled on the inner wall of the railing 1, and a slide plate 3 is installed between the two support rods 2. Slide blocks 4 are installed through the inner walls of the two support rods 2, and slide grooves 5 are symmetrically opened on both sides of the slide plate 3. The two slide blocks 4 are slidably assembled in the corresponding slide grooves 5, and a storage structure 6 is fixedly assembled at one end of the slide plate 3 close to the collection structure 7.

支撑杆2可以保证栏杆1的稳定性,同时滑块4与滑槽5配合,方便移动滑板3,并带动存储结构6与收集结构7进行有效配合,更好的保证废渣处理效果。The support rod 2 can ensure the stability of the railing 1. At the same time, the slider 4 cooperates with the slide groove 5 to facilitate the movement of the slide plate 3, and drives the storage structure 6 and the collection structure 7 to cooperate effectively, so as to better ensure the waste residue treatment effect.

存储结构6包括存储箱62,存储箱62固定装配于滑板3的一侧,存储箱62的内壁转动装配有两个碾碎轮61,两个碾碎轮61相啮合,且两个碾碎轮61的外侧端均连接有电机,存储箱62的下端一侧与挡门63的一侧转动连接,挡门63的另一侧通过螺钉与存储箱62的另一侧相连,存储箱62的外壁固定装配有支轮64。The storage structure 6 includes a storage box 62, which is fixedly mounted on one side of the skateboard 3. Two crushing wheels 61 are rotatably mounted on the inner wall of the storage box 62. The two crushing wheels 61 are meshed with each other, and the outer ends of the two crushing wheels 61 are connected to motors. One side of the lower end of the storage box 62 is rotatably connected to one side of a baffle door 63, and the other side of the baffle door 63 is connected to the other side of the storage box 62 by screws. A support wheel 64 is fixedly mounted on the outer wall of the storage box 62.

当废渣通过收集结构7中的运料槽73运输到远离铸造机的一侧时,可以通过存储结构6与其配合,收集废渣,此时废渣进入到两个碾碎轮61之间,开启碾碎轮61对应的电机,并调整两个碾碎轮朝相反的方向运动,同时均向存储箱62中间转动,此时可以有效的将废渣碾碎,并存储在存储箱62中,存储一定量废渣后,拉动滑板3,将存储箱62拉到栏杆1附近,此时支轮64保证其移动的稳定性,将收集废料的板车放置在存储箱62下方,取下螺钉,开启挡门63,细小废料会下落到运输板车上,此过程方便废料的存储以及清理,使用方便。When the waste slag is transported to the side away from the casting machine through the material transport trough 73 in the collection structure 7, the storage structure 6 can be used to cooperate therewith to collect the waste slag. At this time, the waste slag enters between the two crushing wheels 61, the motor corresponding to the crushing wheel 61 is turned on, and the two crushing wheels are adjusted to move in opposite directions and rotate toward the middle of the storage box 62 at the same time. At this time, the waste slag can be effectively crushed and stored in the storage box 62. After storing a certain amount of waste slag, pull the slide plate 3 to pull the storage box 62 near the railing 1. At this time, the support wheel 64 ensures its movement stability. Place the cart for collecting waste under the storage box 62, remove the screws, open the baffle 63, and the small waste will fall onto the transport cart. This process facilitates the storage and cleaning of waste and is easy to use.

还包括底座14,底座14固定装配于栏杆1的下端。It also includes a base 14 which is fixedly mounted on the lower end of the railing 1 .

底座14更好的保证栏杆1的稳定性。The base 14 better ensures the stability of the railing 1 .

栏杆1的内壁开设有通槽12,通槽12的内壁滑动卡接有活块11,活块11的内壁贯穿装配有空心筒13,空心筒13的内壁与液压缸9相连。A through groove 12 is formed on the inner wall of the handrail 1 , a movable block 11 is slidably engaged with the inner wall of the through groove 12 , a hollow cylinder 13 is penetrated and assembled on the inner wall of the movable block 11 , and the inner wall of the hollow cylinder 13 is connected to the hydraulic cylinder 9 .

活块11可以在通槽12内滑动,并通过空心筒13带动液压缸9滑动,可以保证扒渣钩10更大的工作范围。The movable block 11 can slide in the through groove 12 and drive the hydraulic cylinder 9 to slide through the hollow cylinder 13, so as to ensure a larger working range of the scraper hook 10.

尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims (6)

1. The utility model provides a slag removing device for metal casting which characterized in that: including railing (1), railing (1) fixed mounting is subaerial, the inner wall upper end of railing (1) rotates and is equipped with pneumatic cylinder (9), the piston rod end of pneumatic cylinder (9) is fixed to be equipped with and is taken off sediment coupler (10), the outer wall fixed mounting of pneumatic cylinder (9) has sleeve (8), the lower extreme of sleeve (8) is rotated and is equipped with collection structure (7).
2. The slag removing apparatus for metal casting as defined in claim 1, wherein: the collecting structure (7) comprises a rotating shaft (71), the rotating shaft (71) is rotationally assembled at the lower end of the sleeve (8), a support (72) is fixedly assembled at the lower end of the rotating shaft (71), a conveying trough (73) is fixedly assembled at the lower end of the inner wall of the support (72), a hopper (74) is fixedly communicated with the upper end of the conveying trough (73), and the hopper (74) is located at one side, close to the railing (1), of the lower side of the slag skimming hook (10).
3. The slag removing apparatus for metal casting as defined in claim 1, wherein: still include two bracing piece (2), two bracing piece (2) symmetry assembly is in the inner wall of railing (1), two be equipped with slide (3) between bracing piece (2), two the inner wall of bracing piece (2) is all run through and is equipped with slider (4), spout (5) have been seted up to the bilateral symmetry of slide (3), two slider (4) are all sliding fit in corresponding spout (5), the one end fixed mounting that slide (3) are close to collection structure (7) has storage structure (6).
4. A slag removing apparatus for metal casting according to claim 3, wherein: the storage structure (6) comprises a storage box (62), the storage box (62) is fixedly assembled on one side of the sliding plate (3), two grinding wheels (61) are rotatably assembled on the inner wall of the storage box (62), the two grinding wheels (61) are meshed, motors are connected to the outer side ends of the grinding wheels (61), one side of the lower end of the storage box (62) is rotatably connected with one side of a baffle door (63), the other side of the baffle door (63) is connected with the other side of the storage box (62) through a screw, and a supporting wheel (64) is fixedly assembled on the outer wall of the storage box (62).
5. The slag removing apparatus for metal casting as defined in claim 1, wherein: the novel railing (1) is characterized by further comprising a base (14), wherein the base (14) is fixedly assembled at the lower end of the railing (1).
6. The slag removing apparatus for metal casting as defined in claim 1, wherein: the inner wall of railing (1) has seted up logical groove (12), the inner wall slip joint of logical groove (12) has loose piece (11), the inner wall of loose piece (11) runs through and is equipped with hollow section of thick bamboo (13), the inner wall of hollow section of thick bamboo (13) links to each other with pneumatic cylinder (9).
CN202421823249.8U 2024-07-31 2024-07-31 Slag skimming device for metal casting Active CN221639528U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202421823249.8U CN221639528U (en) 2024-07-31 2024-07-31 Slag skimming device for metal casting

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202421823249.8U CN221639528U (en) 2024-07-31 2024-07-31 Slag skimming device for metal casting

Publications (1)

Publication Number Publication Date
CN221639528U true CN221639528U (en) 2024-09-03

Family

ID=92510363

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202421823249.8U Active CN221639528U (en) 2024-07-31 2024-07-31 Slag skimming device for metal casting

Country Status (1)

Country Link
CN (1) CN221639528U (en)

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