CN221639451U - Casting die of refrigerator compressor crankcase - Google Patents
Casting die of refrigerator compressor crankcase Download PDFInfo
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- CN221639451U CN221639451U CN202322374588.4U CN202322374588U CN221639451U CN 221639451 U CN221639451 U CN 221639451U CN 202322374588 U CN202322374588 U CN 202322374588U CN 221639451 U CN221639451 U CN 221639451U
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- 238000005266 casting Methods 0.000 title claims abstract description 41
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 21
- 230000000903 blocking effect Effects 0.000 claims abstract 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 abstract description 36
- 229910052742 iron Inorganic materials 0.000 abstract description 18
- 239000004576 sand Substances 0.000 abstract description 14
- 239000000872 buffer Substances 0.000 abstract description 6
- 230000007547 defect Effects 0.000 abstract description 5
- 239000011148 porous material Substances 0.000 abstract description 4
- 238000000034 method Methods 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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- Molds, Cores, And Manufacturing Methods Thereof (AREA)
Abstract
本实用新型公开了一种冰箱压缩机曲轴箱的铸造模具,包括浇口杯,所述浇口杯穿入横浇道内,横浇道底部的两侧连接竖浇道,竖浇道通过入水口与型腔连通。本实用新型通过横浇道和若干阻流搭接对铁水进行阻砂和缓冲,避免充型过快导致砂粒卷入型腔中形成砂眼、气孔等缺陷,保证铸件外观;进入型腔中的多余的铁水通过补缩冒口溢出,补缩冒口将铸件内部热节拉出,避免铸件缩松和凹陷;断口槽距离铸件1.5mm可保证铸件分离时入水口残留较为平整,减少铸件打磨量,降低打磨成本。
The utility model discloses a casting mold for a refrigerator compressor crankcase, including a pouring cup, the pouring cup is inserted into a horizontal runner, the two sides of the bottom of the horizontal runner are connected to vertical runners, and the vertical runners are connected to the mold cavity through a water inlet. The utility model blocks sand and buffers molten iron through a horizontal runner and a plurality of flow blocking overlaps, avoiding defects such as sand holes and pores caused by excessive filling of the mold, thereby ensuring the appearance of the casting; the excess molten iron entering the mold cavity overflows through the shrinkage feeding riser, and the shrinkage feeding riser pulls out the internal heat node of the casting to avoid shrinkage and depression of the casting; the fracture groove is 1.5 mm away from the casting to ensure that the water inlet remains relatively flat when the casting is separated, reducing the amount of casting grinding and reducing the grinding cost.
Description
技术领域Technical Field
本实用新型涉及铸造模具技术领域,具体为一种冰箱压缩机曲轴箱的铸造模具。The utility model relates to the technical field of casting moulds, in particular to a casting mould for a refrigerator compressor crankcase.
背景技术Background Art
公告号:CN218425441U,公布的中国专利,具体为一种曲轴箱的浇注系统,包括箱体砂型,在箱体砂型的后端面砂芯上垂直设置有直浇道,直浇道的下端接通横浇道,所述横浇道两侧对称的向上延伸设置若干组内浇口,所述横浇道上端和曲轴箱体底端第一U型槽正对设置,曲轴箱体两侧为薄壁,所述内浇口设置在曲轴箱体底部、且位于第一U型槽两侧的中间厚壁上,通过内浇口与型腔接通。Announcement No.: CN218425441U, published Chinese patent, specifically a pouring system for a crankcase, including a sand mold for a case body, a sprue is vertically arranged on the sand core on the rear end face of the sand mold for the case body, the lower end of the sprue is connected to the cross runner, and a plurality of groups of inner gates are symmetrically extended upward on both sides of the cross runner, the upper end of the cross runner and the first U-shaped groove at the bottom end of the crankcase are arranged opposite to each other, the two sides of the crankcase are thin-walled, the inner gate is arranged at the bottom of the crankcase and on the middle thick wall on both sides of the first U-shaped groove, and is connected to the mold cavity through the inner gate.
但存在以下缺陷:铸件表面有砂眼、气孔、凹陷等;铸件内部存在缩松;入水口残留较多,打磨成本高。However, there are the following defects: there are sand holes, air holes, depressions, etc. on the surface of the casting; there is shrinkage inside the casting; there are many residues at the water inlet and the grinding cost is high.
实用新型内容Utility Model Content
本实用新型的目的在于提供一种冰箱压缩机曲轴箱的铸造模具,具有铸件表面无砂眼和气孔等缺陷、铸件内部无缩松、入水口残留少、打磨成本低的优点,解决了现有技术中的问题。The utility model aims to provide a casting mold for a refrigerator compressor crankcase, which has the advantages of no defects such as sand holes and pores on the casting surface, no shrinkage inside the casting, little water inlet residue, and low grinding cost, thereby solving the problems in the prior art.
为实现上述目的,本实用新型提供如下技术方案:一种冰箱压缩机曲轴箱的铸造模具,包括浇口杯,所述浇口杯穿入横浇道内,横浇道底部的两侧连接竖浇道,竖浇道通过入水口与型腔连通。To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a casting mold for a refrigerator compressor crankcase, comprising a pouring cup, wherein the pouring cup penetrates into a horizontal runner, and the two sides of the bottom of the horizontal runner are connected to vertical runners, and the vertical runners are connected to the cavity through a water inlet.
优选的,所述竖浇道包括左竖浇道和右竖浇道;左竖浇道设置在横浇道底部的一侧,型腔两两一排分布于左竖浇道的两侧,每排两个型腔呈中心对称分布;右竖浇道设置在横浇道底部的另一侧,型腔分布于右竖浇道的同一侧。Preferably, the vertical runner includes a left vertical runner and a right vertical runner; the left vertical runner is arranged on one side of the bottom of the horizontal runner, and the cavities are distributed in rows of two on both sides of the left vertical runner, and the two cavities in each row are distributed symmetrically around the center; the right vertical runner is arranged on the other side of the bottom of the horizontal runner, and the cavities are distributed on the same side of the right vertical runner.
优选的,所述左竖浇道和右竖浇道上设置有若干补缩冒口,补缩冒口设置在入水口旁边。Preferably, a plurality of shrinkage feed risers are provided on the left vertical runner and the right vertical runner, and the shrinkage feed risers are provided beside the water inlet.
优选的,所述左竖浇道和右竖浇道上设置有若干阻流搭接,阻流搭接位于上下相邻的两个型腔之间。Preferably, a plurality of flow-blocking overlaps are provided on the left vertical runner and the right vertical runner, and the flow-blocking overlaps are located between two adjacent cavities in the upper and lower directions.
优选的,所述浇口杯的高度为55mm。Preferably, the height of the pouring cup is 55 mm.
优选的,所述入水口的断口槽距离铸件1.5mm。Preferably, the fracture groove of the water inlet is 1.5 mm away from the casting.
优选的,所述补缩冒口的高度为20mm。Preferably, the height of the feeding riser is 20 mm.
与现有技术相比,本实用新型的有益效果如下:铁水由浇口杯流通至横浇道内,横浇道可有效缓冲铁水,左竖浇道和右竖浇道中设置的若干阻流搭接也对铁水进行阻砂和缓冲,避免充型过快导致砂粒卷入型腔中形成砂眼、气孔等缺陷,保证铸件外观;进入型腔中的多余的铁水通过补缩冒口溢出,补缩冒口将铸件内部热节拉出,避免铸件缩松和凹陷;断口槽距离铸件1.5mm可保证铸件分离时入水口残留较为平整,减少铸件打磨量,降低打磨成本。Compared with the prior art, the beneficial effects of the utility model are as follows: molten iron flows from the pouring cup into the cross runner, the cross runner can effectively buffer the molten iron, and a number of flow-blocking overlaps arranged in the left vertical runner and the right vertical runner also block sand and buffer the molten iron, avoiding excessive filling that causes sand particles to be drawn into the cavity to form defects such as sand holes and pores, thereby ensuring the appearance of the casting; excess molten iron entering the cavity overflows through the shrinkage feed riser, and the shrinkage feed riser pulls out the hot nodes inside the casting to avoid shrinkage and depression of the casting; the fracture groove is 1.5 mm away from the casting, which can ensure that the water inlet residue is relatively flat when the casting is separated, reducing the amount of casting grinding and reducing the grinding cost.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型的正视图;Fig. 1 is a front view of the utility model;
图2为本实用新型的立体图;Fig. 2 is a perspective view of the utility model;
图3为本实用新型的轴侧图。FIG. 3 is an axonometric view of the present invention.
图中:1、浇口杯;2、横浇道;3、竖浇道;31、左竖浇道;32、右竖浇道;4、型腔;5、入水口;6、补缩冒口;7、阻流搭接。In the figure: 1. pouring cup; 2. horizontal runner; 3. vertical runner; 31. left vertical runner; 32. right vertical runner; 4. cavity; 5. water inlet; 6. shrinkage feed riser; 7. flow-blocking overlap.
具体实施方式DETAILED DESCRIPTION
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
为了解决现有技术中存在的铸件表面有砂眼和气孔等缺陷、铸件内部存在缩松、入水口残留较多、打磨成本高的问题,给出以下技术方案,请参阅图1-3;In order to solve the problems existing in the prior art such as defects such as sand holes and pores on the casting surface, shrinkage inside the casting, large amount of water inlet residues, and high grinding cost, the following technical solution is provided, please refer to Figures 1-3;
一种冰箱压缩机曲轴箱的铸造模具,包括浇口杯1,浇口杯1穿入横浇道2内,横浇道2底部的两侧连接竖浇道3,竖浇道3通过入水口5与型腔4连通。A casting mold for a refrigerator compressor crankcase comprises a pouring cup 1, the pouring cup 1 penetrates into a horizontal runner 2, both sides of the bottom of the horizontal runner 2 are connected to vertical runners 3, and the vertical runners 3 are connected to a cavity 4 through a water inlet 5.
竖浇道3包括左竖浇道31和右竖浇道32;左竖浇道31设置在横浇道2底部的一侧,型腔4两两一排分布于左竖浇道31的两侧,每排两个型腔4呈中心对称分布;右竖浇道32设置在横浇道2底部的另一侧,型腔4分布于右竖浇道32的同一侧。The vertical runner 3 includes a left vertical runner 31 and a right vertical runner 32; the left vertical runner 31 is arranged on one side of the bottom of the horizontal runner 2, and the cavities 4 are distributed in rows of two on both sides of the left vertical runner 31, and the two cavities 4 in each row are distributed symmetrically around the center; the right vertical runner 32 is arranged on the other side of the bottom of the horizontal runner 2, and the cavities 4 are distributed on the same side of the right vertical runner 32.
具体的,铁水由浇口杯1流通至横浇道2内,横浇道2可有效缓冲铁水,并引导铁水进入横浇道2底部两侧的左竖浇道31和右竖浇道32中;左竖浇道31和右竖浇道32承接横浇道2引流的铁水,并引导铁水通过入水口5充入型腔4内。Specifically, the molten iron flows from the pouring cup 1 to the cross runner 2, the cross runner 2 can effectively buffer the molten iron and guide the molten iron into the left vertical runner 31 and the right vertical runner 32 on both sides of the bottom of the cross runner 2; the left vertical runner 31 and the right vertical runner 32 receive the molten iron drained by the cross runner 2, and guide the molten iron into the mold cavity 4 through the water inlet 5.
左竖浇道31和右竖浇道32上设置有若干阻流搭接7,阻流搭接7位于上下相邻的两个型腔4之间。A plurality of flow-blocking overlaps 7 are provided on the left vertical runner 31 and the right vertical runner 32 . The flow-blocking overlaps 7 are located between two adjacent cavities 4 .
具体的,铁水在左竖浇道31和右竖浇道32中经过若干阻流搭接7,阻流搭接7对铁水进行阻砂和缓冲,避免充型过快导致砂粒卷入型腔4中形成砂眼。Specifically, the molten iron passes through a plurality of flow-blocking overlaps 7 in the left vertical pouring channel 31 and the right vertical pouring channel 32 , and the flow-blocking overlaps 7 block sand and buffer the molten iron to prevent sand from being drawn into the mold cavity 4 to form sand holes due to excessively fast filling.
左竖浇道31和右竖浇道32上设置有若干补缩冒口6,补缩冒口6设置在入水口5旁边。A plurality of feeding risers 6 are provided on the left vertical runner 31 and the right vertical runner 32 . The feeding risers 6 are provided beside the water inlet 5 .
补缩冒口6的高度为20mm。The height of the feeding riser 6 is 20 mm.
具体的,进入型腔4中的多余的铁水通过补缩冒口6溢出,补缩冒口6将铸件内部热节拉出,避免铸件缩松和凹陷。Specifically, the excess molten iron entering the mold cavity 4 overflows through the feeding riser 6, and the feeding riser 6 pulls out the internal hot spots of the casting to prevent the casting from shrinking and sinking.
浇口杯1的高度为55mm。The height of the pouring cup 1 is 55 mm.
具体的,高度为55mm的浇口杯1可有效提升铸件品质。Specifically, the pouring cup 1 with a height of 55 mm can effectively improve the quality of the casting.
入水口5的断口槽距离铸件1.5mm。The fracture groove of the water inlet 5 is 1.5 mm away from the casting.
具体的,断口槽距离铸件1.5mm可保证铸件分离时入水口5的残留较为平整,减少铸件打磨量。Specifically, the fracture groove is 1.5 mm away from the casting, which can ensure that the remaining water inlet 5 is relatively smooth when the casting is separated, thereby reducing the amount of grinding of the casting.
工作原理:铁水由浇口杯1流通至横浇道2内,引导铁水进入横浇道2底部两侧的左竖浇道31和右竖浇道32,左竖浇道31和右竖浇道32中设有的阻流搭接7对铁水进行阻砂和缓冲,铁水通过入水口5充入型腔4内,多余的铁水通过补缩冒口6溢出,避免铸件缩松和凹陷,入水口5的断口槽距离铸件1.5mm,保证铸件分离时入水口5残留的平整度。Working principle: molten iron flows from the pouring cup 1 to the cross runner 2, and is guided into the left vertical runner 31 and the right vertical runner 32 on both sides of the bottom of the cross runner 2. The flow-blocking overlap 7 provided in the left vertical runner 31 and the right vertical runner 32 blocks sand and buffers the molten iron. The molten iron is filled into the mold cavity 4 through the water inlet 5, and the excess molten iron overflows through the shrinkage-feeding riser 6 to avoid shrinkage and depression of the casting. The fracture groove of the water inlet 5 is 1.5 mm away from the casting to ensure the residual flatness of the water inlet 5 when the casting is separated.
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims (4)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2023213994043 | 2023-06-05 | ||
| CN202321399404 | 2023-06-05 |
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| CN221639451U true CN221639451U (en) | 2024-09-03 |
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| CN202322374588.4U Active CN221639451U (en) | 2023-06-05 | 2023-09-01 | Casting die of refrigerator compressor crankcase |
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