CN221638299U - Filter cake crushing device of filter press - Google Patents
Filter cake crushing device of filter press Download PDFInfo
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Abstract
本实用新型公开了一种压滤机滤饼粉碎装置,包括搅拌本体;所述搅拌本体内连接有垂直搅拌机构和水平搅拌机构;所述垂直搅拌机构设置于水平搅拌机构的上方;所述搅拌本体内连接有挡板;所述挡板设置于垂直搅拌机构和水平搅拌机构中间;所述挡板中间设有通孔;所述挡板上端连接有加热仓。本实用新型通过垂直搅拌机构对滤饼进行第一次搅拌,再通过水平搅拌机构进行第二次搅拌,且两次搅拌的作用方向不同,使滤饼的搅拌更充分。
The utility model discloses a filter cake crushing device for a filter press, comprising a stirring body; a vertical stirring mechanism and a horizontal stirring mechanism are connected in the stirring body; the vertical stirring mechanism is arranged above the horizontal stirring mechanism; a baffle is connected in the stirring body; the baffle is arranged between the vertical stirring mechanism and the horizontal stirring mechanism; a through hole is arranged in the middle of the baffle; a heating bin is connected to the upper end of the baffle. The utility model stirs the filter cake for the first time through the vertical stirring mechanism, and then stirs it for the second time through the horizontal stirring mechanism, and the two stirrings have different action directions, so that the stirring of the filter cake is more sufficient.
Description
技术领域Technical Field
本实用新型涉及粉碎设备技术领域,尤其涉及一种压滤机滤饼粉碎装置。The utility model relates to the technical field of crushing equipment, in particular to a filter cake crushing device for a filter press.
背景技术Background Art
压滤机在污泥回收处理作业中经常用到,它是一种利用在过滤介质一侧施加机械力以实现污泥固液分离的机械设备,为了方便对压滤机所产生的泥饼进行处理,通常先使用粉碎装置将其进行粉碎。Filter press is often used in sludge recovery and treatment operations. It is a mechanical device that uses mechanical force on one side of the filter medium to achieve solid-liquid separation of sludge. In order to facilitate the treatment of the mud cake produced by the filter press, it is usually crushed first using a crushing device.
现有的压滤机滤饼粉碎装置多为一个横向或竖向的粉碎辊,通过电机运转对滤饼进行粉碎,而滤饼具有一定的体积,会由于重力快速下降而导致搅拌不均匀,进行简单搅拌粉碎难以使滤饼粉碎完全。The existing filter press filter cake crushing device is mostly a horizontal or vertical crushing roller, which crushes the filter cake through the operation of a motor. However, the filter cake has a certain volume and will drop rapidly due to gravity, resulting in uneven stirring. It is difficult to crush the filter cake completely by simple stirring and crushing.
经检索,申请号为CN202121480964.2的中国专利,公开了一种压滤机泥饼快速粉碎装置,通过在入料口处设置破碎辊,不但可以防止泥饼堵塞入料斗,还可以对进入到装置的泥饼进行粗略破碎,再配合粉碎辊对泥饼进行彻底的粉碎,以提升粉碎效率,但其中两次的搅拌的方向都是垂直方向的旋转搅拌,会加速泥饼的下坠,使搅拌粉碎的不完全,且由于滤饼并不完全干燥,导致粗破碎后的滤饼互相粘黏,导致搅拌的效果不理想,搅拌后的颗粒粘黏还会使下方出料的速度减慢,影响整个搅拌的效率。After searching, a Chinese patent with application number CN202121480964.2 discloses a filter press mud cake rapid crushing device. By setting a crushing roller at the feed inlet, it can not only prevent the mud cake from clogging the feed hopper, but also roughly crush the mud cake entering the device, and then cooperate with the crushing roller to thoroughly crush the mud cake to improve the crushing efficiency. However, the direction of two of the stirrings is vertical rotation stirring, which will accelerate the falling of the mud cake and make the stirring and crushing incomplete. Moreover, since the filter cake is not completely dry, the filter cakes after coarse crushing stick to each other, resulting in unsatisfactory stirring effect. The stickiness of the particles after stirring will also slow down the discharge speed below, affecting the efficiency of the entire stirring.
实用新型内容Utility Model Content
本实用新型的目的是为了解决现有技术中压滤机滤饼因潮湿粘黏导致粉碎不均匀的问题,而提出的一种压滤机滤饼粉碎装置。The utility model aims to solve the problem of uneven crushing of filter cakes of filter presses due to moisture and stickiness in the prior art, and proposes a filter cake crushing device for filter presses.
为了实现上述目的,本实用新型采用了如下技术方案:In order to achieve the above purpose, the utility model adopts the following technical solutions:
一种压滤机滤饼粉碎装置,包括搅拌本体;所述搅拌本体内连接有垂直搅拌机构和水平搅拌机构;所述垂直搅拌机构设置于水平搅拌机构的上方;所述搅拌本体内连接有挡板;所述挡板设置于垂直搅拌机构和水平搅拌机构中间;所述挡板中间设有通孔;所述挡板上端连接有加热仓;所述加热仓内连接有电热丝。A filter cake crushing device for a filter press comprises a stirring body; a vertical stirring mechanism and a horizontal stirring mechanism are connected to the stirring body; the vertical stirring mechanism is arranged above the horizontal stirring mechanism; a baffle is connected to the stirring body; the baffle is arranged between the vertical stirring mechanism and the horizontal stirring mechanism; a through hole is arranged in the middle of the baffle; a heating bin is connected to the upper end of the baffle; and a heating wire is connected to the heating bin.
优选的,所述垂直搅拌机构包括电机一;所述电机一的输出端连接有搅拌轴一;所述搅拌轴一上连接有多个搅拌齿。Preferably, the vertical stirring mechanism comprises a motor 1; the output end of the motor 1 is connected to a stirring shaft 1; and the stirring shaft 1 is connected to a plurality of stirring teeth.
优选的,所述搅拌轴一水平放置;且所述搅拌轴一两端与搅拌本体的侧面转动连接。Preferably, the stirring shaft is placed horizontally; and both ends of the stirring shaft are rotatably connected to the side surfaces of the stirring body.
优选的,所述水平搅拌机构包括电机二;所述电机二的输出端连接有搅拌轴二;所述搅拌轴二竖直放置;所述搅拌轴二穿过搅拌本体的下端至搅拌本体的内部;且所述搅拌轴二与搅拌本体的下端转动连接;所述搅拌轴二上连接有搅拌叶片;所述搅拌叶片下端连接有水平叶片。Preferably, the horizontal stirring mechanism includes motor 2; the output end of motor 2 is connected to stirring shaft 2; stirring shaft 2 is placed vertically; stirring shaft 2 passes through the lower end of the stirring body to the inside of the stirring body; and stirring shaft 2 is rotatably connected to the lower end of the stirring body; stirring blades are connected to stirring shaft 2; and the lower end of the stirring blades is connected to horizontal blades.
优选的,所述搅拌叶片倾斜放置;所述搅拌叶片上端与搅拌轴二固定连接;所述搅拌叶片下端与水平叶片上端固定连接。Preferably, the stirring blade is placed at an angle; the upper end of the stirring blade is fixedly connected to the second stirring shaft; and the lower end of the stirring blade is fixedly connected to the upper end of the horizontal blade.
优选的,所述搅拌轴二上端连接有两组搅拌叶片二;所述搅拌叶片二向上倾斜设置;两组所述搅拌叶片二分别这设置于挡板的上下两侧。Preferably, two groups of stirring blades 2 are connected to the upper end of the stirring shaft 2; the stirring blades 2 are arranged to be inclined upward; and the two groups of stirring blades 2 are respectively arranged on the upper and lower sides of the baffle.
优选的,两组所述搅拌叶片二中间还连接有绞料齿;所述绞料齿设置与挡板中间的通孔处。Preferably, a cutting tooth is connected between the two groups of stirring blades; the cutting tooth is arranged at the through hole in the middle of the baffle.
优选的,所述搅拌轴二下端连接有两组出料叶片;所述出料叶片设置于水平叶片下端。Preferably, two sets of discharge blades are connected to the two lower ends of the stirring shaft; the discharge blades are arranged at the lower ends of the horizontal blades.
优选的,所述搅拌本体上端设有进料口;所述搅拌本体下端设有出料口。Preferably, a feed inlet is provided at the upper end of the stirring body; and a discharge outlet is provided at the lower end of the stirring body.
优选的,所述搅拌本体上端连接有盖体;所述盖体与搅拌本体上端转动连接。Preferably, the upper end of the stirring body is connected with a cover body; the cover body is rotatably connected to the upper end of the stirring body.
与现有技术相比,本实用新型提供了一种压滤机滤饼粉碎装置,具备以下有益效果:Compared with the prior art, the utility model provides a filter cake crushing device for a filter press, which has the following beneficial effects:
1、该压滤机滤饼粉碎装置,通过在进料口的下端设置垂直搅拌机构,搅拌轴横向放置,对滤饼进行垂直方向的搅拌,加快对滤饼体积的减小,同时对滤饼进行烘干,使滤饼更易搅碎,烘干后且体积减小的滤饼再通过水平搅拌机构进行水平方向的搅拌,使滤饼搅拌成干燥的粉末状,搅拌的更彻底,且更便于出料。1. The filter cake crushing device of the filter press is provided with a vertical stirring mechanism at the lower end of the feed port, and the stirring shaft is placed horizontally, so as to stir the filter cake in a vertical direction, accelerate the reduction of the volume of the filter cake, and dry the filter cake at the same time, so that the filter cake is easier to crush. After drying and with a reduced volume, the filter cake is stirred horizontally by the horizontal stirring mechanism, so that the filter cake is stirred into a dry powder, the stirring is more thorough, and it is more convenient to discharge.
2、该压滤机滤饼粉碎装置,通过垂直搅拌机构对滤饼进行第一次搅拌,再通过水平搅拌机构进行第二次搅拌,并在水平搅拌机构上设置倾斜的叶片增加向上的力,配合搅拌本体的内壁进行旋转搅拌,使滤饼搅拌更均匀,且两次搅拌的作用方向不同,使滤饼的搅拌更充分,搅拌后的滤饼呈粉末状。2. The filter cake crushing device of the filter press stirs the filter cake for the first time through the vertical stirring mechanism, and then stirs it for the second time through the horizontal stirring mechanism. The inclined blades are arranged on the horizontal stirring mechanism to increase the upward force, and the inner wall of the stirring body is coordinated to perform rotation stirring, so that the filter cake is stirred more evenly. The two stirrings have different action directions, so that the filter cake is stirred more fully, and the filter cake after stirring is in powder form.
3、该压滤机滤饼粉碎装置,通过设置于上侧的搅拌叶片二可对上端的滤饼进行再次搅拌,防止滤饼在通孔中直接掉落到下端,使搅拌不均匀;两组所述搅拌叶片二中间设置的绞料齿可加快通孔处的出料,使搅拌后的滤饼块成功下落;经过搅拌完成后,再通过出料叶片搅拌,防止搅拌后的滤饼停留在水平叶片的下端,通过增加向外的力,从而使水平叶片下端的滤饼粉末成功在侧面的出料口出料;通过设置多层叶片,减小滤饼下落的速度,使滤饼完全搅拌后成功出料。3. The filter cake crushing device of the filter press can stir the filter cake at the upper end again by means of the second stirring blade arranged on the upper side, so as to prevent the filter cake from falling directly to the lower end in the through hole and causing uneven stirring; the twisting teeth arranged between the two groups of the second stirring blades can speed up the discharge at the through hole, so that the stirred filter cake blocks can fall successfully; after the stirring is completed, the stirring is carried out again by means of the discharging blade, so as to prevent the stirred filter cake from staying at the lower end of the horizontal blade, and the filter cake powder at the lower end of the horizontal blade can be discharged successfully at the side discharge port by increasing the outward force; by arranging multiple layers of blades, the falling speed of the filter cake is reduced, so that the filter cake can be successfully discharged after being completely stirred.
该装置中未涉及部分均与现有技术相同或可采用现有技术加以实现,本实用新型结构简单,操作方便。The parts not involved in the device are the same as those in the prior art or can be implemented by using the prior art. The utility model has a simple structure and is easy to operate.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型的结构示意图。FIG1 is a schematic structural diagram of the utility model.
图中:1搅拌本体、11进料口、12出料口、13挡板、14盖体、21电机一、22搅拌轴一、23搅拌齿、31电机二、32搅拌轴二、33搅拌叶片、34水平叶片、35搅拌叶片二、36绞料齿、37出料叶片、41加热仓、42电热丝。In the figure: 1 stirring body, 11 feeding port, 12 discharging port, 13 baffle, 14 cover, 21 motor 1, 22 stirring shaft 1, 23 stirring teeth, 31 motor 2, 32 stirring shaft 2, 33 stirring blades, 34 horizontal blades, 35 stirring blade 2, 36 material cutting teeth, 37 discharging blades, 41 heating bin, 42 heating wire.
具体实施方式DETAILED DESCRIPTION
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
在本实用新型的描述中,需要理解的是,术语“上”、“下”、“前”、“后”、“左”、“右”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.
实施例一:Embodiment 1:
参照图1,一种压滤机滤饼粉碎装置,包括搅拌本体1;所述搅拌本体1内连接有垂直搅拌机构和水平搅拌机构;所述搅拌本体1上端设有进料口11;所述进料口11可为长方形,更能配合下方的垂直搅拌机构,且长条形的进料口11更能方便滤饼的进入;所述搅拌本体1下端设有出料口12。所述搅拌本体1内连接有挡板13;所述挡板13设置于垂直搅拌机构和水平搅拌机构中间;所述挡板13呈漏斗状且所述挡板13中间设有通孔,便于向下出料;通过垂直搅拌机构搅拌后的滤饼通过挡板13中的通孔向下移动到水平搅拌机构上进行第二次搅拌。Referring to Fig. 1, a filter press filter cake crushing device comprises a stirring body 1; a vertical stirring mechanism and a horizontal stirring mechanism are connected in the stirring body 1; a feed port 11 is provided at the upper end of the stirring body 1; the feed port 11 can be rectangular, which can better match the vertical stirring mechanism below, and the long strip-shaped feed port 11 can be more convenient for the filter cake to enter; a discharge port 12 is provided at the lower end of the stirring body 1. A baffle 13 is connected in the stirring body 1; the baffle 13 is arranged between the vertical stirring mechanism and the horizontal stirring mechanism; the baffle 13 is funnel-shaped and a through hole is provided in the middle of the baffle 13 to facilitate downward discharge; the filter cake stirred by the vertical stirring mechanism moves downward to the horizontal stirring mechanism through the through hole in the baffle 13 for a second stirring.
所述挡板13上端连接有加热仓41;所述加热仓41内连接有电热丝42;所述电热丝42外接控制电源,通过电源控制电阻丝42发热,其热量向外散发,对搅拌本体1内的滤饼进行烘干,减少滤饼的粘黏,使搅拌更均匀。The upper end of the baffle 13 is connected to a heating chamber 41; the heating chamber 41 is connected to a heating wire 42; the heating wire 42 is externally connected to a control power supply, and the power supply controls the resistance wire 42 to generate heat, and the heat is radiated outward to dry the filter cake in the stirring body 1, reduce the stickiness of the filter cake, and make the stirring more uniform.
所述垂直搅拌机构包括电机一21;所述电机一21的输出端连接有搅拌轴一22;所述搅拌轴一22上连接有多个搅拌齿23;所述搅拌轴一22水平放置;且所述搅拌轴一22两端与搅拌本体1的侧面转动连接;通过电机一21的带动使搅拌轴一22进行旋转,对上方进料口11进入的滤饼进行搅拌,使滤饼的体积减少至小块状或粉状。The vertical stirring mechanism includes a motor 21; the output end of the motor 21 is connected to a stirring shaft 22; a plurality of stirring teeth 23 are connected to the stirring shaft 22; the stirring shaft 22 is placed horizontally; and both ends of the stirring shaft 22 are rotatably connected to the side of the stirring body 1; the stirring shaft 22 is driven by the motor 21 to rotate, and the filter cake entering from the upper feed port 11 is stirred, so that the volume of the filter cake is reduced to small pieces or powder.
所述水平搅拌机构包括电机二31;所述电机二31的输出端连接有搅拌轴二32;所述搅拌轴二32上连接有搅拌叶片33;所述搅拌叶片33下端连接有水平叶片34;所述搅拌叶片33倾斜放置;所述搅拌叶片33上端与搅拌轴二32固定连接;所述搅拌叶片33下端与水平叶片34上端固定连接;所述搅拌轴二32竖直放置;所述搅拌轴二32穿过搅拌本体1的下端至搅拌本体1的内部;且所述搅拌轴二32与搅拌本体1的下端转动连接。The horizontal stirring mechanism includes a second motor 31; the output end of the second motor 31 is connected to a second stirring shaft 32; the second stirring shaft 32 is connected to a stirring blade 33; the lower end of the stirring blade 33 is connected to a horizontal blade 34; the stirring blade 33 is placed at an angle; the upper end of the stirring blade 33 is fixedly connected to the second stirring shaft 32; the lower end of the stirring blade 33 is fixedly connected to the upper end of the horizontal blade 34; the second stirring shaft 32 is placed vertically; the second stirring shaft 32 passes through the lower end of the stirring body 1 to the interior of the stirring body 1; and the second stirring shaft 32 is rotatably connected to the lower end of the stirring body 1.
经过垂直搅拌机构搅拌后再通过水平搅拌机构中的叶片进行水平方向的旋转搅拌,通过搅拌叶片33和水平叶片34的配合进行搅拌,所述搅拌叶片倾斜设置,增加一个向上的力,增加搅拌的力度和时间。After being stirred by the vertical stirring mechanism, the blades in the horizontal stirring mechanism are used for horizontal rotation stirring. The stirring is performed by the cooperation of the stirring blades 33 and the horizontal blades 34. The stirring blades are tilted to increase an upward force, thereby increasing the intensity and time of stirring.
实施例二:Embodiment 2:
在上述实施例的基础上,所述搅拌轴二32上端连接有两组搅拌叶片二35;所述搅拌叶片二35向上倾斜设置;两组所述搅拌叶片二35分别这设置于挡板13的上下两侧;设置于上侧的搅拌叶片二35可对上端的滤饼进行再次搅拌,防止滤饼在通孔中直接掉落到下端,使搅拌不均匀;两组所述搅拌叶片二35中间还连接有绞料齿36;所述绞料齿36设置与挡板13中间的通孔处,所述绞料齿36可加快通孔处的出料,使搅拌后的滤饼块成功下落;所述搅拌轴二32下端连接有两组出料叶片37;所述出料叶片37设置于水平叶片34下端,所述出料叶片37向下倾斜设置,防止搅拌后的滤饼停留在水平叶片34的下端,通过增加向外的力,从而使水平叶片34下端的滤饼粉末成功在侧面的出料口12出料。On the basis of the above embodiment, two groups of stirring blades 35 are connected to the upper end of the stirring shaft 32; the stirring blades 35 are tilted upward; the two groups of stirring blades 35 are respectively arranged on the upper and lower sides of the baffle 13; the stirring blades 35 arranged on the upper side can stir the filter cake at the upper end again to prevent the filter cake from falling directly to the lower end in the through hole, so that the stirring is uneven; a material cutting tooth 36 is also connected between the two groups of stirring blades 35; the material cutting tooth 36 is arranged at the through hole in the middle of the baffle 13, and the material cutting tooth 36 can speed up the discharge at the through hole, so that the stirred filter cake blocks fall successfully; the lower end of the stirring shaft 32 is connected to two groups of discharging blades 37; the discharging blade 37 is arranged at the lower end of the horizontal blade 34, and the discharging blade 37 is tilted downward to prevent the stirred filter cake from staying at the lower end of the horizontal blade 34, and by increasing the outward force, the filter cake powder at the lower end of the horizontal blade 34 is successfully discharged at the side discharge port 12.
实施例三:Embodiment three:
在上述实施例的基础上,所述搅拌本体1上端连接有盖体14;所述盖体14中间设有与进料口11相匹配的孔径;所述盖体14与搅拌本体1上端转动连接,所述盖体14可进行开合,方便对搅拌本体1内部的清洗和拆装。On the basis of the above embodiment, a cover body 14 is connected to the upper end of the stirring body 1; an aperture matching the feed port 11 is provided in the middle of the cover body 14; the cover body 14 is rotatably connected to the upper end of the stirring body 1, and the cover body 14 can be opened and closed, which is convenient for cleaning and disassembly of the inside of the stirring body 1.
以上所述,仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,根据本实用新型的技术方案及其实用新型构思加以等同替换或改变,都应涵盖在本实用新型的保护范围之内。The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent substitutions or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims (6)
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CN202323490287.4U CN221638299U (en) | 2023-12-21 | 2023-12-21 | Filter cake crushing device of filter press |
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