CN221637596U - A high-efficiency vibration bag dust collector - Google Patents
A high-efficiency vibration bag dust collector Download PDFInfo
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Abstract
本实用新型涉及激光切割机除尘技术领域,具体为一种高效型振打式布袋除尘器,包括除尘箱,除尘箱的内部固定连接有连接板,连接板的外壁开设有多个圆形通孔,多个圆形通孔的内部均可拆卸连接有安装架,多个安装架的外壁均安装有除尘袋,安装架包括固定块,固定块的下端面固定连接有两个连接杆,两个连接杆的另一端固定连接有固定座,固定块的圆心处固定连接有套筒,套筒的内部转动连接有轴杆,控制驱动电机间接性正反转动,驱动电机带动齿轮正反转动,齿轮转动带动多个相互啮合连接的从动齿轮正反转动,进而带动多个轴杆正反转动,进而带动多个振打块移动对除尘袋进行除尘作业,具有对除尘袋进行振打除尘,除尘效果好的特点。
The utility model relates to the technical field of dust removal for laser cutting machines, and specifically to a high-efficiency vibration bag dust collector, comprising a dust removal box, wherein a connecting plate is fixedly connected inside the dust removal box, a plurality of circular through holes are opened on the outer wall of the connecting plate, the interiors of the plurality of circular through holes are detachably connected with mounting brackets, the outer walls of the plurality of mounting brackets are all equipped with dust removal bags, the mounting brackets comprise a fixed block, the lower end face of the fixed block is fixedly connected with two connecting rods, the other ends of the two connecting rods are fixedly connected with a fixing seat, a sleeve is fixedly connected at the center of the fixed block, an axle rod is rotatably connected inside the sleeve, a driving motor is controlled to indirectly rotate forward and reversely, the driving motor drives the gear to rotate forward and reversely, the rotation of the gear drives a plurality of driven gears meshing with each other to rotate forward and reversely, thereby driving a plurality of axle rods to rotate forward and reversely, thereby driving a plurality of vibration blocks to move to perform dust removal operations on the dust removal bag, and the utility model has the characteristics of vibration dust removal on the dust removal bag and good dust removal effect.
Description
技术领域Technical Field
本实用新型涉及激光切割机除尘技术领域,具体为一种高效型振打式布袋除尘器。The utility model relates to the technical field of dust removal for laser cutting machines, in particular to a high-efficiency vibration-type bag dust collector.
背景技术Background Art
布袋除尘器是一种干式滤尘装置,大功率激光切割机除尘排烟系统中,用于捕集细小、干燥、非纤维性粉尘,滤袋采用纺织的滤布或非纺织的毡制成,利用纤维织物的过滤作用对含尘气体进行过滤,当含尘气体进入袋式除尘器后,颗粒大、比重大的粉尘,由于重力的作用沉降下来,落入灰斗,含有较细小粉尘的气体在通过滤料时,粉尘被阻留,使气体得到净化。The bag dust collector is a dry dust filtering device. It is used to capture fine, dry, non-fibrous dust in the dust removal and smoke exhaust system of a high-power laser cutting machine. The filter bag is made of textile filter cloth or non-textile felt, and uses the filtering effect of the fiber fabric to filter the dust-laden gas. When the dust-laden gas enters the bag dust collector, the large particles and high specific gravity dust settle due to gravity and fall into the ash hopper. When the gas containing finer dust passes through the filter material, the dust is retained, thereby purifying the gas.
参阅图1,现在的布袋除尘器装置包括脉冲器22和除尘袋5,脉冲器22的输出端连通有管道23,管道23的下端面固定连接有多个延伸至除尘袋5内部的吹气孔24,需要进行除尘时启动脉冲器22,释放压缩空气,形成脉冲气流通过管道23和吹气孔24反向进入和除尘袋5,使除尘袋5震动将布袋上的灰尘抖落下来。Referring to Figure 1, the current bag dust collector device includes a pulser 22 and a dust bag 5. The output end of the pulser 22 is connected to a pipe 23. The lower end face of the pipe 23 is fixedly connected with a plurality of blowing holes 24 extending to the inside of the dust bag 5. When dust removal is required, the pulser 22 is started to release compressed air to form a pulse airflow that passes through the pipe 23 and the blowing holes 24 in the reverse direction and enters the dust bag 5, so that the dust bag 5 vibrates to shake off the dust on the bag.
上述现有方式具有以下不足:The above existing methods have the following shortcomings:
脉冲气流引起的震动只对布袋的上端口影响较大,布袋下层的积灰往往因为震动不够激烈的缘故难以清理干净,因此除尘效果不高,实用性不强。The vibration caused by the pulse airflow only has a greater impact on the upper port of the bag. The dust accumulated in the lower layer of the bag is often difficult to clean because the vibration is not intense enough. Therefore, the dust removal effect is not high and the practicality is not strong.
实用新型内容Utility Model Content
本实用新型针对以上问题,提出一种高效型振打式布袋除尘器,具有对除尘袋进行振打除尘,除尘效果好和实用性强的特点。In view of the above problems, the utility model proposes a high-efficiency vibration bag dust collector, which has the characteristics of vibration dust removal on dust removal bags, good dust removal effect and strong practicality.
本实用新型是这样实现的,一种高效型振打式布袋除尘器,包括除尘箱,所述除尘箱的内部固定连接有连接板,所述连接板的外壁开设有多个圆形通孔,多个所述圆形通孔的内部均可拆卸连接有安装架,多个所述安装架的外壁均安装有除尘袋;The utility model is implemented as follows: a high-efficiency vibration-type bag dust collector comprises a dust box, a connecting plate is fixedly connected to the interior of the dust box, a plurality of circular through holes are opened on the outer wall of the connecting plate, a plurality of mounting frames are detachably connected to the interior of the plurality of circular through holes, and a dust bag is installed on the outer wall of the plurality of mounting frames;
所述安装架包括固定块,所述固定块的下端面固定连接有两个连接杆,两个所述连接杆的另一端固定连接有固定座,所述固定块的圆心处固定连接有套筒,所述套筒的内部转动连接有轴杆,所述套筒的前端面和后端面均开设有多个长方形的转动槽,所述轴杆的外壁固定连接有多个转动块,多个所述转动块的另一端穿过转动槽且通过弹簧固定连接有振打块。The mounting frame includes a fixed block, the lower end face of the fixed block is fixedly connected to two connecting rods, the other ends of the two connecting rods are fixedly connected to a fixed seat, a sleeve is fixedly connected at the center of the fixed block, the interior of the sleeve is rotatably connected to an axle rod, the front end face and the rear end face of the sleeve are both provided with a plurality of rectangular rotation grooves, the outer wall of the axle rod is fixedly connected to a plurality of rotating blocks, the other ends of the plurality of rotating blocks pass through the rotation grooves and are fixedly connected to a rapping block via a spring.
为了给轴杆转动提供动力,作为本实用新型的一种高效型振打式布袋除尘器优选的,所述除尘箱的内部固定连接有位于连接板上方的驱动箱,所述除尘箱的上端面固定连接有驱动电机,所述驱动电机的输出端延伸至驱动箱的内部且固定连接有齿轮。In order to provide power for the rotation of the shaft, as a preferred high-efficiency vibrating bag dust collector of the utility model, the interior of the dust collection box is fixedly connected to a drive box located above the connecting plate, the upper end surface of the dust collection box is fixedly connected to a drive motor, and the output end of the drive motor extends to the interior of the drive box and is fixedly connected to a gear.
为了同时带动多个轴杆转动,作为本实用新型的一种高效型振打式布袋除尘器优选的,所述驱动箱的内部转动连接有四个对称分布在齿轮两侧的从动齿轮,位于同侧的两个从动齿轮互相啮合连接,靠近齿轮的两个从动齿轮与齿轮啮合连接,多个所述从动齿轮和齿轮的下端面分别与多个轴杆的上端面固定连接。In order to drive multiple shafts to rotate at the same time, as a preferred high-efficiency vibrating bag dust collector of the utility model, the internal rotation of the drive box is connected with four driven gears symmetrically distributed on both sides of the gear, the two driven gears on the same side are meshed with each other, the two driven gears close to the gear are meshed with the gear, and the lower end faces of the multiple driven gears and gears are respectively fixedly connected to the upper end faces of the multiple shafts.
为了防止振打块对除尘袋造成损伤,作为本实用新型的一种高效型振打式布袋除尘器优选的,所述振打块为柔性橡胶板材质。In order to prevent the rapping block from causing damage to the dust bag, as a preferred embodiment of the high-efficiency rapping bag dust collector of the utility model, the rapping block is made of a flexible rubber plate.
为了通过振打块对除尘袋进行高效除尘,作为本实用新型的一种高效型振打式布袋除尘器优选的,多个所述振打块的外壁均与除尘袋的内侧壁抵接。In order to efficiently remove dust from the dust bag by means of the rapping blocks, as a preferred embodiment of the high-efficiency rapping bag dust collector of the utility model, the outer walls of the plurality of rapping blocks are in contact with the inner side walls of the dust bag.
为了对散落的灰尘进行收集和排放,作为本实用新型的一种高效型振打式布袋除尘器优选的,所述除尘箱的下端面固定连接有集尘舱,所述集尘舱的前端面开设有排尘口。In order to collect and discharge the scattered dust, as a preferred high-efficiency vibrating bag dust collector of the utility model, the lower end face of the dust collecting box is fixedly connected with a dust collecting cabin, and the front end face of the dust collecting cabin is provided with a dust discharge port.
为了方便给除尘箱注入待处理的空气和排出净化后的空气,作为本实用新型的一种高效型振打式布袋除尘器优选的,所述除尘箱的左端面的下端和右端面的上端分别连通有进气口和排气口。In order to facilitate the injection of the air to be treated and the discharge of the purified air into the dust removal box, as a preferred high-efficiency vibration bag dust collector of the utility model, the lower end of the left end face and the upper end of the right end face of the dust removal box are respectively connected to an air inlet and an exhaust port.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:
控制驱动电机间接性正反转动,驱动电机带动齿轮正反转动,齿轮转动带动多个相互啮合连接的从动齿轮正反转动,进而带动多个轴杆正反转动,轴杆转动多个转动块在转动槽的内部左右移动,进而带动多个振打块移动,同时在弹簧的弹动作用下对除尘袋进行除尘作业,具有对除尘袋进行振打除尘,除尘效果好的特点。The driving motor is controlled to rotate forward and backward indirectly, and the driving motor drives the gear to rotate forward and backward. The rotation of the gear drives multiple driven gears that are meshed with each other to rotate forward and backward, thereby driving multiple shafts to rotate forward and backward. The shafts rotate multiple rotating blocks to move left and right inside the rotating groove, thereby driving multiple vibration blocks to move. At the same time, the dust removal operation is performed on the dust removal bag under the elastic action of the spring. The dust removal bag can be vibrated to remove dust, and the dust removal effect is good.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为现有技术结构图;FIG1 is a structural diagram of the prior art;
图2为本实用新型的整体内部结构图;Figure 2 is a diagram of the overall internal structure of the present invention;
图3为本实用新型的安装架内部结构图;FIG3 is a diagram showing the internal structure of the mounting frame of the present invention;
图4为本实用新型的套筒和振打块的安装结构图;FIG4 is a diagram showing the installation structure of the sleeve and the rapping block of the utility model;
图5为本实用新型的驱动箱内部俯视结构图。FIG. 5 is a top view of the internal structure of the drive box of the present utility model.
图中,1、除尘箱;2、连接板;3、圆形通孔;4、安装架;5、除尘袋;6、固定块;7、连接杆;8、固定座;9、套筒;10、轴杆;11、转动块;12、驱动箱;13、驱动电机;14、齿轮;15、从动齿轮;16、转动槽;17、振打块;18、集尘舱;19、排尘口;20、进气口;21、排气口;22、脉冲器;23、管道;24、吹气孔。In the figure, 1. dust removal box; 2. connecting plate; 3. circular through hole; 4. mounting frame; 5. dust removal bag; 6. fixing block; 7. connecting rod; 8. fixing seat; 9. sleeve; 10. shaft rod; 11. rotating block; 12. driving box; 13. driving motor; 14. gear; 15. driven gear; 16. rotating groove; 17. vibrating block; 18. dust collecting chamber; 19. dust exhaust port; 20. air inlet; 21. exhaust port; 22. pulser; 23. pipeline; 24. blowing hole.
具体实施方式DETAILED DESCRIPTION
为了使本实用新型的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本实用新型进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本实用新型,并不用于限定本实用新型。In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.
在本实用新型的描述中,需要理解的是,术语“长度”、“宽度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。此外,在本实用新型的描述中,“多个”的含义是两个或两个以上,除非另有明确具体的限定。In the description of the present invention, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, in the description of the present invention, "multiple" means two or more, unless otherwise clearly and specifically defined.
请参阅图2-5,一种高效型振打式布袋除尘器,包括除尘箱1,除尘箱1的内部固定连接有连接板2,连接板2的外壁开设有多个圆形通孔3,多个圆形通孔3的内部均可拆卸连接有安装架4,多个安装架4的外壁均安装有除尘袋5;Please refer to Figures 2-5, a high-efficiency vibration-type bag dust collector includes a dust box 1, a connecting plate 2 is fixedly connected to the inside of the dust box 1, a plurality of circular through holes 3 are opened on the outer wall of the connecting plate 2, a plurality of circular through holes 3 are detachably connected to the inside of the plurality of mounting frames 4, and a dust bag 5 is installed on the outer wall of the plurality of mounting frames 4;
安装架4包括固定块6,固定块6的下端面固定连接有两个连接杆7,两个连接杆7的另一端固定连接有固定座8,固定块6的圆心处固定连接有套筒9,套筒9的内部转动连接有轴杆10,套筒9的前端面和后端面均开设有多个长方形的转动槽16,轴杆10的外壁固定连接有多个转动块11,多个转动块11的另一端穿过转动槽16且通过弹簧固定连接有振打块17。The mounting frame 4 includes a fixed block 6, the lower end surface of which is fixedly connected to two connecting rods 7, the other ends of the two connecting rods 7 are fixedly connected to a fixed seat 8, a sleeve 9 is fixedly connected to the center of the fixed block 6, the interior of the sleeve 9 is rotatably connected to an axle rod 10, the front end surface and the rear end surface of the sleeve 9 are both provided with a plurality of rectangular rotating grooves 16, the outer wall of the axle rod 10 is fixedly connected to a plurality of rotating blocks 11, the other ends of the plurality of rotating blocks 11 pass through the rotating grooves 16 and are fixedly connected to a rapping block 17 via a spring.
本实施例中:固定块6用于固定安装架4,防止其从圆形通孔3内掉落,固定块6下端面固定连接的两个连接杆7和固定座8用于支撑除尘袋5,防止除尘袋5发生形变,影响除尘效果,轴杆10转动带动多个转动块11在转动槽16的内部左右移动,进而带动多个振打块17移动,进而对除尘袋5起到振打除尘的作用。In this embodiment: the fixed block 6 is used to fix the mounting frame 4 to prevent it from falling out of the circular through hole 3; the two connecting rods 7 and the fixing seat 8 fixedly connected to the lower end surface of the fixed block 6 are used to support the dust bag 5 to prevent the dust bag 5 from being deformed and affecting the dust removal effect; the rotation of the shaft rod 10 drives the multiple rotating blocks 11 to move left and right inside the rotating groove 16, thereby driving the multiple vibrating blocks 17 to move, thereby vibrating the dust bag 5 to remove dust.
作为本实用新型的一种技术优化方案,除尘箱1的内部固定连接有位于连接板2上方的驱动箱12,除尘箱1的上端面固定连接有驱动电机13,驱动电机13的输出端延伸至驱动箱12的内部且固定连接有齿轮14。As a technical optimization solution of the utility model, the interior of the dust removal box 1 is fixedly connected to a drive box 12 located above the connecting plate 2, the upper end surface of the dust removal box 1 is fixedly connected to a drive motor 13, and the output end of the drive motor 13 extends to the interior of the drive box 12 and is fixedly connected to a gear 14.
本实施例中:启动驱动电机13,驱动电机13带动齿轮14转动,进而为多个轴杆10转动提供动力。In this embodiment, the driving motor 13 is started, and the driving motor 13 drives the gear 14 to rotate, thereby providing power for the rotation of the plurality of shafts 10 .
作为本实用新型的一种技术优化方案,驱动箱12的内部转动连接有四个对称分布在齿轮14两侧的从动齿轮15,位于同侧的两个从动齿轮15互相啮合连接,靠近齿轮14的两个从动齿轮15与齿轮14啮合连接,多个从动齿轮15和齿轮14的下端面分别与多个轴杆10的上端面固定连接。As a technical optimization solution of the utility model, the internal rotation connection of the drive box 12 is provided with four driven gears 15 symmetrically distributed on both sides of the gear 14, the two driven gears 15 on the same side are meshed and connected with each other, the two driven gears 15 close to the gear 14 are meshed and connected with the gear 14, and the lower end surfaces of the multiple driven gears 15 and the gear 14 are respectively fixedly connected with the upper end surfaces of the multiple shafts 10.
本实施例中:齿轮14转动带动多个相互啮合连接的从动齿轮15转动,进而带动多个轴杆10转动。In this embodiment, the rotation of the gear 14 drives a plurality of driven gears 15 meshing with each other to rotate, thereby driving a plurality of shafts 10 to rotate.
作为本实用新型的一种技术优化方案,振打块17为柔性橡胶板材质。As a technical optimization solution of the present utility model, the rapping block 17 is made of a flexible rubber sheet.
本实施例中:振打块17为柔性橡胶板材质,防止在振打块17转动过程中对除尘袋5造成损伤。In this embodiment, the rapping block 17 is made of a flexible rubber plate to prevent the dust bag 5 from being damaged during the rotation of the rapping block 17 .
作为本实用新型的一种技术优化方案,多个振打块17的外壁均与除尘袋5的内侧壁抵接。As a technical optimization solution of the present invention, the outer walls of the plurality of rapping blocks 17 are all in contact with the inner wall of the dust removal bag 5 .
本实施例中:振打块17的外壁均与除尘袋5的内侧壁抵接,加强了对除尘袋5的除尘效果。In this embodiment, the outer walls of the rapping blocks 17 are in contact with the inner walls of the dust removal bag 5 , thereby enhancing the dust removal effect on the dust removal bag 5 .
作为本实用新型的一种技术优化方案,除尘箱1的下端面固定连接有集尘舱18,集尘舱18的前端面开设有排尘口19。As a technical optimization solution of the present invention, a dust collecting chamber 18 is fixedly connected to the lower end surface of the dust removal box 1 , and a dust exhaust port 19 is provided on the front end surface of the dust collecting chamber 18 .
本实施例中:集尘舱18用于收集从除尘袋5上掉落的灰尘,排尘口19用于排出集尘舱18内部收集的灰尘。In this embodiment, the dust collecting chamber 18 is used to collect dust dropped from the dust removal bag 5 , and the dust discharge port 19 is used to discharge the dust collected in the dust collecting chamber 18 .
作为本实用新型的一种技术优化方案,除尘箱1的左端面的下端和右端面的上端分别连通有进气口20和排气口21。As a technical optimization solution of the utility model, the lower end of the left end surface and the upper end of the right end surface of the dust removal box 1 are respectively connected with an air inlet 20 and an exhaust port 21.
本实施例中:进气口20和排气口21方便给除尘箱1注入待处理的空气和排出净化后的空气。In this embodiment, the air inlet 20 and the air outlet 21 facilitate the injection of the air to be processed into the dust removal box 1 and the exhaust of the purified air.
本实用新型的工作原理及使用流程:The working principle and use process of this utility model:
首先启动驱动电机13间接性正反转动,驱动电机13带动齿轮14正反转动,齿轮14转动带动多个相互啮合连接的从动齿轮15正反转动,进而带动多个轴杆10正反转动,轴杆10转动多个转动块11在转动槽16的内部左右移动,进而带动多个振打块17移动,同时在弹簧的弹动作用下对除尘袋5进行除尘作业;First, the driving motor 13 is started to rotate forward and reverse indirectly, and the driving motor 13 drives the gear 14 to rotate forward and reverse. The rotation of the gear 14 drives multiple driven gears 15 that are meshed with each other to rotate forward and reverse, thereby driving multiple shafts 10 to rotate forward and reverse. The shaft 10 rotates multiple rotating blocks 11 to move left and right inside the rotating groove 16, thereby driving multiple rapping blocks 17 to move, and at the same time, the dust bag 5 is dusted under the elastic action of the spring;
振打块17为柔性橡胶板材质,防止在振打块17转动过程中对除尘袋5造成损伤,多个振打块17的外壁均与除尘袋5的内侧壁抵接,加强了对除尘袋5的除尘效果,从除尘袋5掉落的灰尘掉落至下方的集尘舱18内部然后从排尘口19排出。The rapping block 17 is made of a flexible rubber plate to prevent damage to the dust bag 5 during the rotation of the rapping block 17. The outer walls of multiple rapping blocks 17 are in contact with the inner wall of the dust bag 5, thereby enhancing the dust removal effect on the dust bag 5. The dust falling from the dust bag 5 falls into the dust collecting chamber 18 below and is then discharged from the dust exhaust port 19.
以上仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本实用新型的保护范围之内。The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims (7)
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| CN202323629024.7U CN221637596U (en) | 2023-12-29 | 2023-12-29 | A high-efficiency vibration bag dust collector |
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