CN221634958U - Full-automatic cleaning device for manufacturing of inverted vaccinium uliginosum - Google Patents
Full-automatic cleaning device for manufacturing of inverted vaccinium uliginosum Download PDFInfo
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- 238000004140 cleaning Methods 0.000 title claims abstract description 84
- 238000004519 manufacturing process Methods 0.000 title abstract description 7
- 235000011720 Vaccinium uliginosum Nutrition 0.000 title 1
- 244000077233 Vaccinium uliginosum Species 0.000 title 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 50
- 235000013311 vegetables Nutrition 0.000 claims abstract description 29
- 238000005192 partition Methods 0.000 claims description 23
- 238000005406 washing Methods 0.000 claims description 11
- 241000220259 Raphanus Species 0.000 claims description 10
- 235000006140 Raphanus sativus var sativus Nutrition 0.000 claims description 10
- 230000000149 penetrating effect Effects 0.000 claims description 4
- 235000013305 food Nutrition 0.000 claims description 2
- 238000001035 drying Methods 0.000 abstract description 11
- 230000018044 dehydration Effects 0.000 description 8
- 238000006297 dehydration reaction Methods 0.000 description 8
- 238000010586 diagram Methods 0.000 description 6
- 235000010149 Brassica rapa subsp chinensis Nutrition 0.000 description 5
- 235000000536 Brassica rapa subsp pekinensis Nutrition 0.000 description 5
- 241000499436 Brassica rapa subsp. pekinensis Species 0.000 description 5
- 240000008436 Ipomoea aquatica Species 0.000 description 5
- 235000019004 Ipomoea aquatica Nutrition 0.000 description 5
- 230000000694 effects Effects 0.000 description 5
- 230000005540 biological transmission Effects 0.000 description 4
- 238000006243 chemical reaction Methods 0.000 description 4
- 239000000428 dust Substances 0.000 description 4
- 239000012535 impurity Substances 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 2
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 2
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 235000021110 pickles Nutrition 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
- Y02A40/90—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in food processing or handling, e.g. food conservation
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- Cleaning By Liquid Or Steam (AREA)
Abstract
本申请属于蔬菜加工技术领域,公开了一种倒笃菜制作全自动清洗装置,包括箱体、设置在箱体内的清洗框以及设置在箱体内壁的超声波发生器,箱体侧壁上固定有进水管,箱体底部固定有出水管,出水管上固定有控制阀,箱体内设置有升降组件,清洗框顶部设置有沥水组件,沥水组件包括固定在清洗框顶部的横杆以及固定在横杆顶部的气泵,气泵顶部固定有进气管,清洗框内顶壁设置有喷气孔,清洗框顶部内侧设置有空腔,箱体外壁设置有取菜窗,箱体侧壁铰接设置有闭合板,箱体侧壁靠近闭合板顶部的位置上转动安装有限位块,箱体顶部设置有供气泵穿过的通孔。本申请,降低了清洗完成后需通过自然控干的方式进行脱水,导致倒笃菜的制作效率变低的概率。
The present application belongs to the technical field of vegetable processing, and discloses a fully automatic cleaning device for making doutu vegetables, comprising a box, a cleaning frame arranged in the box, and an ultrasonic generator arranged on the inner wall of the box, a water inlet pipe is fixed on the side wall of the box, a water outlet pipe is fixed on the bottom of the box, a control valve is fixed on the water outlet pipe, a lifting assembly is arranged in the box, a drain assembly is arranged on the top of the cleaning frame, the drain assembly comprises a cross bar fixed on the top of the cleaning frame and an air pump fixed on the top of the cross bar, an air inlet pipe is fixed on the top of the air pump, an air jet hole is arranged on the top wall of the cleaning frame, a cavity is arranged on the inner side of the top of the cleaning frame, a vegetable taking window is arranged on the outer wall of the box, a closing plate is hingedly arranged on the side wall of the box, a limit block is rotatably installed on the side wall of the box near the top of the closing plate, and a through hole for the air pump to pass through is arranged on the top of the box. The present application reduces the probability that the production efficiency of doutu vegetables will be reduced due to the need to dehydrate by natural drying control after cleaning.
Description
技术领域Technical Field
本实用新型涉及蔬菜加工技术领域,特别涉及一种倒笃菜制作全自动清洗装置。The utility model relates to the technical field of vegetable processing, in particular to a fully automatic cleaning device for making radish.
背景技术Background Art
倒笃菜是传统农家菜,通过手工腌制而成。倒笃菜制作所用的原料是我们俗称的"九头芥"菜,传统手工制作是将"九头芥"经过清洗、晾晒、堆黄、切割、加盐揉搓、倒笃、发酵腌制等一道道工序加工成为倒笃菜,其中,清洗是倒笃菜制作的一项重要工序。Daoducai is a traditional farm dish, pickled by hand. The raw material used in making Daoducai is what we commonly call "Jiutoujie". The traditional handmade process is to wash, dry, pile yellow, cut, add salt and rub, turn, ferment and pickle "Jiutoujie" into Daoducai. Among them, washing is an important process in making Daoducai.
在公开号为CN218418315U的中国实用新型专利中公开了一种用于蔬菜加工的清洗装置,包括装置主体,所述装置主体顶部右端固定连接有水箱,所述水箱底部固定连接有连接管,所述连接管底部固定连接有喷水板,所述水箱右侧固定连接有水管,所述装置主体中部左端固定连接有支撑架,所述装置主体顶部左端固定连接有电机,所述电机的驱动端贯穿装置主体且固定连接有传动杆,所述传动杆底部固定连接有第一锥齿轮,所述第一锥齿轮右侧啮合连接有第二锥齿轮,所述第二锥齿轮右侧固定连接有连接杆,所述连接杆贯穿支撑架并固定连接有偏心轮,所述偏心轮右侧转动连接有推动杆,所述推动杆右端转动连接有清洗框。A Chinese utility model patent with publication number CN218418315U discloses a cleaning device for vegetable processing, including a device body, a water tank is fixedly connected to the right end of the top of the device body, a connecting pipe is fixedly connected to the bottom of the water tank, a water spray plate is fixedly connected to the bottom of the connecting pipe, a water pipe is fixedly connected to the right side of the water tank, a support frame is fixedly connected to the left end of the middle part of the device body, a motor is fixedly connected to the left end of the top of the device body, the driving end of the motor passes through the device body and is fixedly connected to a transmission rod, a first bevel gear is fixedly connected to the bottom of the transmission rod, a second bevel gear is meshedly connected to the right side of the first bevel gear, a connecting rod is fixedly connected to the right side of the second bevel gear, the connecting rod passes through the supporting frame and is fixedly connected to an eccentric wheel, a push rod is rotatably connected to the right side of the eccentric wheel, and a cleaning frame is rotatably connected to the right end of the push rod.
针对上述中的相关技术,发明人认为存在以下缺陷:上述装置在对倒笃菜进行清洗时,无法将粘附在倒笃菜表面的水分进行脱水处理,需通过自然控干的方式进行脱水,降低了倒笃菜的制作效率。With respect to the above-mentioned related technologies, the inventors believe that the following defects exist: when the above-mentioned device is used to clean the radish, the moisture adhering to the surface of the radish cannot be dehydrated, and dehydration must be performed by natural drying, which reduces the production efficiency of the radish.
实用新型内容Utility Model Content
为了解决上述问题,本实用新型提供一种倒笃菜制作全自动清洗装置。In order to solve the above problems, the utility model provides a fully automatic cleaning device for making and washing vegetables.
本实用新型的上述技术目的是通过以下技术方案得以实现的:一种倒笃菜制作全自动清洗装置,包括箱体、设置在箱体内的清洗框以及设置在箱体内壁的超声波发生器,所述箱体侧壁上固定有进水管,所述箱体底部固定有出水管,所述出水管上固定有控制阀,所述箱体内设置有升降组件,所述清洗框顶部设置有沥水组件,所述沥水组件包括固定在清洗框顶部的横杆以及固定在横杆顶部的气泵,所述气泵顶部固定有进气管,所述清洗框内顶壁设置有喷气孔,所述清洗框顶部内侧设置有用于连通气泵出气口与喷气孔的空腔,所述箱体外壁设置有取菜窗,所述箱体侧壁铰接设置有闭合板,所述箱体侧壁靠近闭合板顶部的位置上转动安装有限位块,所述箱体顶部设置有供气泵穿过的通孔。The above-mentioned technical objectives of the utility model are achieved through the following technical solutions: a fully automatic cleaning device for making dish stewed vegetables, comprising a box body, a cleaning frame arranged in the box body, and an ultrasonic generator arranged on the inner wall of the box body, an inlet pipe is fixed on the side wall of the box body, a water outlet pipe is fixed on the bottom of the box body, a control valve is fixed on the water outlet pipe, a lifting assembly is arranged in the box body, a drain assembly is arranged on the top of the cleaning frame, the drain assembly comprises a cross bar fixed on the top of the cleaning frame and an air pump fixed on the top of the cross bar, an air inlet pipe is fixed on the top of the air pump, an air jet hole is arranged on the top wall of the cleaning frame, a cavity for connecting the air outlet of the air pump and the air jet hole is arranged on the inner side of the top of the cleaning frame, a vegetable taking window is arranged on the outer wall of the box body, a closing plate is hingedly arranged on the side wall of the box body, a limiting block is rotatably installed on the side wall of the box body near the top of the closing plate, and a through hole for the air pump to pass through is arranged on the top of the box body.
通过采用上述技术方案,在工作人员需要对倒笃菜进行清洗时,工作人员需将倒笃菜放入清洗框内,并将箱体侧壁上的进水管与外部水源连通,启动固定在水源处的水泵将水抽送至箱体内,再启动超声波发生器,超声波发生器通过高频电能的转换将电能转化为超声波的机械振动能,令箱体中的水产生高频机械振动,高频振动的水可以去除倒笃菜表面的灰尘、污渍等杂质,当清洗完成后,工作人员通过升降组件,驱动横杆上升带动清洗框上升,直至清洗框底部脱离水面,此时启动气泵,气泵启动后,从进气管抽气,由清洗框顶部的空腔内输送至喷气孔,喷气孔会对倒笃菜进行吹干,降低了清洗完成后需通过自然控干的方式进行脱水,导致倒笃菜的制作效率变低的概率。By adopting the above technical scheme, when the staff needs to clean the Chinese cabbage, the staff needs to put the Chinese cabbage into the cleaning frame, and connect the water inlet pipe on the side wall of the box with the external water source, start the water pump fixed at the water source to pump water into the box, and then start the ultrasonic generator. The ultrasonic generator converts electrical energy into ultrasonic mechanical vibration energy through the conversion of high-frequency electrical energy, so that the water in the box produces high-frequency mechanical vibration. The high-frequency vibrating water can remove dust, stains and other impurities on the surface of the Chinese cabbage. When the cleaning is completed, the staff drives the cross bar to rise through the lifting assembly to drive the cleaning frame to rise until the bottom of the cleaning frame is out of the water. At this time, the air pump is started. After the air pump is started, air is sucked from the air inlet pipe and transported to the air jet hole from the cavity at the top of the cleaning frame. The air jet hole will blow the Chinese cabbage dry, reducing the probability of dehydration through natural drying after cleaning, which leads to low production efficiency of the Chinese cabbage.
进一步的,所述清洗框内设置有用于提高沥水效率的翻滚组件,所述翻滚组件包括设置在清洗框内壁的滚筒、固定在滚筒端部并关于气泵对称分布的两个固定杆、固定在横杆顶部的第一电机、固定在第一电机输出端的转动轴、固定在转动轴下端的第一主动锥齿轮以及固定在一侧的固定杆端部并与第一主动锥齿轮啮合的第一从动锥齿轮,两个所述固定杆均与清洗框侧壁均转动连接,所述清洗框顶部设置有用于容纳转动轴、第一主动锥齿轮和第一从动锥齿轮的容纳槽,所述转动轴贯穿横杆并与横杆间隙配合,所述滚筒一侧设置有开口,所述滚筒上铰接有用于闭合开口的弧形板,所述弧形板远离其与滚筒之间铰接轴的一侧与滚筒可拆卸连接。Furthermore, a tumbling assembly for improving drainage efficiency is provided in the cleaning frame, and the tumbling assembly includes a roller arranged on the inner wall of the cleaning frame, two fixed rods fixed at the ends of the roller and symmetrically distributed about the air pump, a first motor fixed at the top of the cross bar, a rotating shaft fixed at the output end of the first motor, a first active bevel gear fixed at the lower end of the rotating shaft, and a first driven bevel gear fixed at the end of the fixed rod on one side and meshing with the first active bevel gear. The two fixed rods are rotatably connected to the side walls of the cleaning frame, and a receiving groove for accommodating the rotating shaft, the first active bevel gear and the first driven bevel gear is provided at the top of the cleaning frame. The rotating shaft passes through the cross bar and is clearance-matched with the cross bar. An opening is provided on one side of the roller, and an arc plate for closing the opening is hinged on the roller. The arc plate is detachably connected to the roller on the side away from the hinge axis between the arc plate and the roller.
通过采用上述技术方案,为进一步提高倒笃菜的脱水效率,倒笃菜在清洗前放入滚筒中,在工作人员将清洗完的倒笃菜进行沥干操作时,需先启动第一电机,第一电机启动后带动转动轴转动,转动轴带动第一主动锥齿轮转动,第一主动锥齿轮带动啮合的第一从动锥齿轮转动,第一从动锥齿轮带动固定杆转动,固定杆带动滚筒转动,在滚筒不断转动的过程中,滚筒内的倒笃菜产生翻动,增加了倒笃菜受喷气孔吹干的面积增大,提高了喷气孔对滚筒内的倒笃菜的吹干效果。为防止因第一电机转速过快而导致清洗后的倒笃菜在滚筒内高速震荡而发生损坏的概率,需将控制第一电机以较低速度运行,但同时要保证能够实现倒笃菜在滚筒内的翻动。By adopting the above technical solution, in order to further improve the dehydration efficiency of the dish, the dish is placed in the drum before washing. When the staff drains the washed dish, the first motor must be started first. After the first motor is started, the rotating shaft is driven to rotate, the rotating shaft drives the first active bevel gear to rotate, the first active bevel gear drives the meshed first driven bevel gear to rotate, the first driven bevel gear drives the fixed rod to rotate, the fixed rod drives the drum to rotate, and during the continuous rotation of the drum, the dish in the drum is turned over, which increases the area of the dish dried by the air jet hole and improves the drying effect of the air jet hole on the dish in the drum. In order to prevent the probability of damage caused by high-speed vibration in the drum after washing due to the excessive rotation speed of the first motor, the first motor needs to be controlled to run at a lower speed, but at the same time, it is necessary to ensure that the dish in the drum can be turned over.
进一步的,所述滚筒内设置有多个用于将蔬菜隔开的隔网。Furthermore, a plurality of partition nets for separating vegetables are arranged in the drum.
通过采用上述技术方案,隔网的设置,使得滚筒内的倒笃菜分隔开,降低了因清洗后的倒笃菜水分较大而产生成团现象的概率,有利于提高气流在相邻隔网之间传输的速率,提高了对倒笃菜的吹干效果。By adopting the above technical solution and setting the partition nets, the dish in the drum is separated, which reduces the probability of the dish clumping due to the high moisture content after washing, is beneficial to increase the speed of air flow transmission between adjacent partition nets, and improves the drying effect of the dish.
进一步的,所述滚筒内壁固定有关于气泵对称分布的两个竖直块,两个所述竖直块上均固定有多个承重板,每个所述承重板的顶面均与隔网的底面固定,所述承重板的数量与隔网数量相等,且位置一一对应。Furthermore, two vertical blocks symmetrically distributed about the air pump are fixed to the inner wall of the drum, and multiple load-bearing plates are fixed on the two vertical blocks. The top surface of each load-bearing plate is fixed to the bottom surface of the partition net, and the number of the load-bearing plates is equal to the number of the partition nets, and the positions correspond one to one.
通过采用上述技术方案,竖直块和承重板的配合,承重板对隔网起到了良好的承重作用,增强了隔网使用过程中的稳定性。By adopting the above technical solution, the vertical blocks and the load-bearing plates are coordinated, and the load-bearing plates play a good load-bearing role on the partition net, thereby enhancing the stability of the partition net during use.
进一步的,相邻两个所述隔网之间设置有网兜。Furthermore, a net bag is provided between two adjacent partition nets.
通过采用上述技术方案,网兜的设置,有利于工作人员在清洗沥干完成后,直接将网兜从滚筒内的相邻隔网之间拿出,以便工作人员快速取出清洗后的倒笃菜,免去了人工将倒笃菜从滚筒内拔出的繁琐操作。By adopting the above technical solution, the setting of the net bag is conducive to the staff to directly take out the net bag from between the adjacent partitions in the drum after cleaning and draining, so that the staff can quickly take out the cleaned radish, eliminating the tedious operation of manually pulling the radish out of the drum.
进一步的,所述滚筒内壁固定有关于气泵对称分布的两组圆杆,每个所述网兜开口侧的四个拐角处均固定有皮筋圈,所述圆杆与皮筋圈之间扎绑连接。Furthermore, two groups of round rods symmetrically distributed about the air pump are fixed to the inner wall of the drum, and rubber bands are fixed to the four corners of the opening side of each net bag, and the round rods and the rubber bands are tied and connected.
通过采用上述技术方案,圆杆与皮筋圈的设置,便于工作人员对网兜进行安装和更换,以便通过网兜将倒笃菜从滚筒内快速取出。By adopting the above technical solution and the arrangement of the round rod and the rubber band ring, it is convenient for the staff to install and replace the net bag, so that the vegetables can be quickly taken out of the drum through the net bag.
进一步的,所述升降组件包括固定在箱体侧壁上的第二电机、贯穿箱体侧壁并与第二电机输出端固定连接的第二主动锥齿轮、固定在横杆侧壁上的连接杆、贯穿设置在连接杆上并与连接杆螺纹连接的螺纹杆以及固定在螺纹杆下端并与第二主动锥齿轮啮合的第二从动锥齿轮,所述箱体内壁设置有与横杆端部滑动配合的滑槽,所述螺纹杆远离第二从动锥齿轮的一端与箱体的内顶壁转动连接。Furthermore, the lifting assembly includes a second motor fixed to the side wall of the box body, a second active bevel gear penetrating through the side wall of the box body and fixedly connected to the output end of the second motor, a connecting rod fixed to the side wall of the cross bar, a threaded rod penetrating through the connecting rod and threadedly connected to the connecting rod, and a second driven bevel gear fixed to the lower end of the threaded rod and meshing with the second active bevel gear, the inner wall of the box body is provided with a sliding groove that slides with the end of the cross bar, and the end of the threaded rod away from the second driven bevel gear is rotatably connected to the inner top wall of the box body.
通过采用上述技术方案,在清洗完成后需要将清洗框脱离水面时,工作人员需先启动第二电机,第二电机启动后带动固定在输出端的第二主动锥齿轮转动,第二主动锥齿轮带动第二从动锥齿轮转动,第二从动锥齿轮带动螺纹杆转动,由于螺纹杆与连接杆螺纹连接,且受箱体内壁的滑槽周向限位影响,螺纹杆会带动连接杆以及与连接杆固定连接的横杆实现升降,横杆会带动清洗框实现升降。By adopting the above technical solution, when the cleaning frame needs to be removed from the water surface after cleaning is completed, the staff needs to start the second motor first. After the second motor is started, it drives the second active bevel gear fixed at the output end to rotate, and the second active bevel gear drives the second driven bevel gear to rotate, and the second driven bevel gear drives the threaded rod to rotate. Since the threaded rod is threadedly connected to the connecting rod and is affected by the circumferential limit of the slide groove on the inner wall of the box, the threaded rod will drive the connecting rod and the cross bar fixedly connected to the connecting rod to achieve lifting and lowering, and the cross bar will drive the cleaning frame to achieve lifting and lowering.
综上所述,本实用新型具有以下有益效果:In summary, the utility model has the following beneficial effects:
1、本申请中,在工作人员需要对倒笃菜进行清洗时,工作人员需将倒笃菜放入清洗框内,并将箱体侧壁上的进水管与外部水源连通,启动固定在水源处的水泵将水抽送至箱体内,再启动超声波发生器,超声波发生器通过高频电能的转换将电能转化为超声波的机械振动能,令箱体中的水产生高频机械振动,高频振动的水可以去除倒笃菜表面的灰尘、污渍等杂质,当清洗完成后,工作人员通过升降组件,驱动横杆上升带动清洗框上升,直至清洗框底部脱离水面,此时启动气泵,气泵启动后,从进气管抽气,由清洗框顶部的空腔内输送至喷气孔,喷气孔会对倒笃菜进行吹干,降低了清洗完成后需通过自然控干的方式进行脱水,导致倒笃菜的制作效率变低的概率;1. In the present application, when the staff needs to clean the dish, the staff needs to put the dish into the cleaning frame, connect the water inlet pipe on the side wall of the box with the external water source, start the water pump fixed at the water source to pump water into the box, and then start the ultrasonic generator. The ultrasonic generator converts electrical energy into ultrasonic mechanical vibration energy through the conversion of high-frequency electrical energy, so that the water in the box produces high-frequency mechanical vibration. The high-frequency vibrating water can remove impurities such as dust and stains on the surface of the dish. When the cleaning is completed, the staff drives the cross bar to rise through the lifting assembly to drive the cleaning frame to rise until the bottom of the cleaning frame is out of the water surface, and then starts the air pump. After the air pump is started, air is sucked from the air inlet pipe and transported to the air jet hole from the cavity at the top of the cleaning frame. The air jet hole will blow the dish dry, reducing the probability of dehydration by natural drying after cleaning, which leads to low production efficiency of the dish.
2、本申请中,为进一步提高倒笃菜的脱水效率,倒笃菜在清洗前放入滚筒中,在工作人员将清洗完的倒笃菜进行沥干操作时,需先启动第一电机,第一电机启动后带动转动轴转动,转动轴带动第一主动锥齿轮转动,第一主动锥齿轮带动啮合的第一从动锥齿轮转动,第一从动锥齿轮带动固定杆转动,固定杆带动滚筒转动,在滚筒不断转动的过程中,滚筒内的倒笃菜产生翻动,增加了倒笃菜受喷气孔吹干的面积增大,提高了喷气孔对滚筒内的倒笃菜的吹干效果。为防止因第一电机转速过快而导致清洗后的倒笃菜在滚筒内高速震荡而发生损坏的概率,需将控制第一电机以较低速度运行,但同时要保证能够实现倒笃菜在滚筒内的翻动。2. In the present application, in order to further improve the dehydration efficiency of the dish, the dish is placed in the drum before cleaning. When the staff drains the cleaned dish, the first motor must be started first. After the first motor is started, the rotating shaft is driven to rotate, the rotating shaft drives the first active bevel gear to rotate, the first active bevel gear drives the meshed first driven bevel gear to rotate, the first driven bevel gear drives the fixed rod to rotate, the fixed rod drives the drum to rotate, and during the continuous rotation of the drum, the dish in the drum is turned over, which increases the area of the dish dried by the air jet hole and improves the drying effect of the air jet hole on the dish in the drum. In order to prevent the probability of the cleaned dish being damaged by high-speed vibration in the drum due to the excessive rotation speed of the first motor, the first motor needs to be controlled to run at a lower speed, but at the same time, it is necessary to ensure that the dish can be turned over in the drum.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是本实用新型实施例的整体结构示意图;FIG1 is a schematic diagram of the overall structure of an embodiment of the utility model;
图2是本实用新型实施例的剖面结构示意图;FIG2 is a schematic cross-sectional view of an embodiment of the present utility model;
图3是本实用新型实施例用于凸显沥干组件的结构示意图;FIG3 is a schematic diagram of the structure of an embodiment of the utility model for highlighting the drain assembly;
图4是本实用新型实施例用于凸显升降组件的结构示意图;FIG4 is a schematic diagram of the structure of an embodiment of the utility model for highlighting a lifting assembly;
图5是图3中A处的放大示意图;FIG5 is an enlarged schematic diagram of point A in FIG3 ;
图6是图4中B处的放大示意图;FIG6 is an enlarged schematic diagram of point B in FIG4;
图7是本实用新型实施例用于凸显进水管的结构示意图。FIG. 7 is a schematic structural diagram of an embodiment of the utility model for highlighting a water inlet pipe.
图中:1、箱体;11、进水管;12、出水管;121、控制阀;13、取菜窗;14、闭合板;15、限位块;16、通孔;17、滑槽;2、清洗框;21、喷气孔;22、空腔;23、容纳槽;3、超声波发生器;4、升降组件;41、第二电机;42、第二主动锥齿轮;43、连接杆;44、螺纹杆;45、第二从动锥齿轮;5、沥水组件;51、横杆;52、气泵;521、进气管;6、翻滚组件;61、滚筒;611、弧形板;612、隔网;613、竖直块;6131、承重板;614、圆杆;62、固定杆;63、第一电机;64、转动轴;65、第一主动锥齿轮;66、第一从动锥齿轮;7、网兜;71、皮筋圈。In the figure: 1, box body; 11, water inlet pipe; 12, water outlet pipe; 121, control valve; 13, food taking window; 14, closing plate; 15, limit block; 16, through hole; 17, slide; 2, cleaning frame; 21, air jet hole; 22, cavity; 23, receiving groove; 3, ultrasonic generator; 4, lifting assembly; 41, second motor; 42, second driving bevel gear; 43, connecting rod; 44, threaded rod; 45, first The second driven bevel gear; 5. the drain assembly; 51. the cross bar; 52. the air pump; 521. the air inlet pipe; 6. the tumbling assembly; 61. the roller; 611. the arc plate; 612. the partition net; 613. the vertical block; 6131. the load-bearing plate; 614. the round rod; 62. the fixing rod; 63. the first motor; 64. the rotating shaft; 65. the first driving bevel gear; 66. the first driven bevel gear; 7. the net bag; 71. the rubber band.
具体实施方式DETAILED DESCRIPTION
下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述;显然,所描述的实施例仅仅是本申请一部分实施例,而不是全部的实施例,基于本申请中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application; it is obvious that the described embodiments are only part of the embodiments of the present application, rather than all the embodiments, and all other embodiments obtained by ordinary technicians in this field based on the embodiments in the present application without making creative work are within the scope of protection of the present application.
如图1-7所示,本申请实施例公开一种倒笃菜制作全自动清洗装置,包括箱体1、沥水组件5、升降组件4和翻滚组件6。箱体1内设置有清洗框2,清洗框2的所有侧壁上均设置有网孔。箱体1内壁设置有超声波发生器3,箱体1侧壁上固定有进水管11,箱体1底部固定有出水管12。在本实施例中,出水管12上固定有控制阀121,箱体1外壁设置有取菜窗13,箱体1侧壁铰接设置有闭合板14,箱体1侧壁靠近闭合板14顶部的位置上转动安装有限位块15。As shown in Figures 1-7, the embodiment of the present application discloses a fully automatic cleaning device for making stewed vegetables, including a box body 1, a drain assembly 5, a lifting assembly 4 and a tumbling assembly 6. A cleaning frame 2 is provided in the box body 1, and mesh holes are provided on all side walls of the cleaning frame 2. An ultrasonic generator 3 is provided on the inner wall of the box body 1, an inlet pipe 11 is fixed on the side wall of the box body 1, and an outlet pipe 12 is fixed on the bottom of the box body 1. In this embodiment, a control valve 121 is fixed on the outlet pipe 12, a vegetable taking window 13 is provided on the outer wall of the box body 1, a closing plate 14 is hingedly provided on the side wall of the box body 1, and a limit block 15 is rotatably installed on the side wall of the box body 1 near the top of the closing plate 14.
沥水组件5设置在清洗框2顶部,沥水组件5包括横杆51和气泵52。横杆51固定在清洗框2顶部,气泵52固定在横杆51顶部的气泵52。在本实施例中,气泵52顶部固定有进气管521,清洗框2内顶壁设置有喷气孔21,清洗框2顶部内侧设置有用于连通气泵52出气口与喷气孔21的空腔22,箱体1顶部设置有供气泵52穿过的通孔16。The drain assembly 5 is arranged at the top of the cleaning frame 2, and the drain assembly 5 includes a cross bar 51 and an air pump 52. The cross bar 51 is fixed to the top of the cleaning frame 2, and the air pump 52 is fixed to the air pump 52 on the top of the cross bar 51. In this embodiment, an air inlet pipe 521 is fixed to the top of the air pump 52, an air jet hole 21 is arranged on the top wall of the cleaning frame 2, a cavity 22 for connecting the air outlet of the air pump 52 and the air jet hole 21 is arranged on the inner side of the top of the cleaning frame 2, and a through hole 16 for the air pump 52 to pass through is arranged on the top of the box body 1.
在工作人员需要对倒笃菜进行清洗时,工作人员需将倒笃菜放入清洗框2内,并将箱体1侧壁上的进水管11与外部水源连通,启动固定在水源处的水泵将水抽送至箱体1内,再启动超声波发生器3,超声波发生器3通过高频电能的转换将电能转化为超声波的机械振动能,令箱体1中的水产生高频机械振动,高频振动的水可以去除倒笃菜表面的灰尘、污渍等杂质,当清洗完成后,工作人员通过升降组件4,驱动横杆51上升带动清洗框2上升,直至清洗框2底部脱离水面,此时启动气泵52,气泵52启动后,从进气管521抽气,由清洗框2顶部的空腔22内输送至喷气孔21,喷气孔21会对倒笃菜进行吹干,降低了清洗完成后需通过自然控干的方式进行脱水,导致倒笃菜的制作效率变低的概率。When the staff needs to clean the water spinach, the staff needs to put the water spinach into the cleaning frame 2, and connect the water inlet pipe 11 on the side wall of the box body 1 with an external water source, start the water pump fixed at the water source to pump water into the box body 1, and then start the ultrasonic generator 3. The ultrasonic generator 3 converts electrical energy into ultrasonic mechanical vibration energy through the conversion of high-frequency electrical energy, so that the water in the box body 1 produces high-frequency mechanical vibration. The high-frequency vibrating water can remove impurities such as dust and stains on the surface of the water spinach. When the cleaning is completed, the staff drives the cross bar 51 to rise through the lifting component 4 to drive the cleaning frame 2 to rise until the bottom of the cleaning frame 2 is out of the water surface. At this time, the air pump 52 is started. After the air pump 52 is started, air is extracted from the air inlet pipe 521 and transported to the air jet hole 21 from the cavity 22 at the top of the cleaning frame 2. The air jet hole 21 will blow the water spinach dry, reducing the probability of dehydration through natural drying after cleaning, which leads to low production efficiency of the water spinach.
升降组件4设置在箱体1内,升降组件4包括第二电机41、第二主动锥齿轮42、连接杆43、螺纹杆44以及第二从动锥齿轮45。第二电机41固定在箱体1侧壁上,第二主动锥齿轮42贯穿箱体1侧壁并与第二电机41输出端固定连接。连接杆43固定在横杆51侧壁上,螺纹杆44贯穿设置在连接杆43上并与连接杆43螺纹连接,第二从动锥齿轮45固定在螺纹杆44下端并与第二主动锥齿轮42啮合。在本实施例中,箱体1内壁设置有与横杆51端部滑动配合的滑槽17,螺纹杆远离第二从动锥齿轮的一端与箱体的内顶壁转动连接,第二电机41输出端的轴线与第二主动锥齿轮42的轴线重合,第二从动锥齿轮45的轴线与螺纹杆44的轴线重合。The lifting assembly 4 is arranged in the box body 1, and the lifting assembly 4 includes a second motor 41, a second active bevel gear 42, a connecting rod 43, a threaded rod 44 and a second driven bevel gear 45. The second motor 41 is fixed on the side wall of the box body 1, and the second active bevel gear 42 penetrates the side wall of the box body 1 and is fixedly connected to the output end of the second motor 41. The connecting rod 43 is fixed on the side wall of the cross bar 51, and the threaded rod 44 penetrates and is threadedly connected to the connecting rod 43. The second driven bevel gear 45 is fixed at the lower end of the threaded rod 44 and meshes with the second active bevel gear 42. In this embodiment, the inner wall of the box body 1 is provided with a slide groove 17 that slides with the end of the cross bar 51, and the end of the threaded rod away from the second driven bevel gear is rotatably connected to the inner top wall of the box body, and the axis of the output end of the second motor 41 coincides with the axis of the second active bevel gear 42, and the axis of the second driven bevel gear 45 coincides with the axis of the threaded rod 44.
在清洗完成后需要将清洗框2脱离水面时,工作人员需先启动第二电机41,第二电机41启动后带动固定在输出端的第二主动锥齿轮42转动,第二主动锥齿轮42带动第二从动锥齿轮45转动,第二从动锥齿轮45带动螺纹杆44转动,由于螺纹杆44与连接杆43螺纹连接,且受箱体1内壁的滑槽17周向限位影响,螺纹杆44会带动连接杆43以及与连接杆43固定连接的横杆51实现升降,横杆51会带动清洗框2实现升降。When the cleaning frame 2 needs to be removed from the water surface after cleaning is completed, the staff needs to start the second motor 41 first. After the second motor 41 is started, it drives the second active bevel gear 42 fixed to the output end to rotate, and the second active bevel gear 42 drives the second driven bevel gear 45 to rotate, and the second driven bevel gear 45 drives the threaded rod 44 to rotate. Since the threaded rod 44 is threadedly connected to the connecting rod 43 and is affected by the circumferential limit of the slide groove 17 on the inner wall of the box body 1, the threaded rod 44 will drive the connecting rod 43 and the cross bar 51 fixedly connected to the connecting rod 43 to achieve lifting, and the cross bar 51 will drive the cleaning frame 2 to achieve lifting.
翻滚组件6设置在清洗框2内并用于提高沥水效率,翻滚组件6包括滚筒61、固定杆62、第一电机63、转动轴64、第一主动锥齿轮65以及第一从动锥齿轮66。滚筒61为周侧设置有多个网孔的圆柱状结构,滚筒61一侧设置有开口,滚筒61上铰接有用于闭合开口的弧形板611,弧形板611远离其与滚筒61之间铰接轴的一侧与滚筒61可拆卸连接,在本实施例中,滚筒61设置在清洗框2内壁,具体的:固定杆62为水平设置的圆柱状结构,固定杆62设有两个并同轴设置,两个固定杆62相互靠近的一端均与滚筒61两侧的侧壁固定,两个固定杆62分别与清洗框2两侧内壁转动连接。滚筒61内设置有多个用于将蔬菜隔开的隔网612,隔网612的设置,使得滚筒61内的倒笃菜分隔开,降低了因清洗后的倒笃菜水分较大而产生成团现象的概率,有利于提高气流在相邻隔网612之间传输的速率,提高了对倒笃菜的吹干效果,具体的:滚筒61内壁固定有关于气泵52对称分布的两个竖直块613,两个竖直块613上均固定有多个承重板6131,每个承重板6131的顶面均与隔网612的底面固定,承重板6131的数量与隔网612数量相等,且位置一一对应,竖直块613和承重板6131的配合,承重板6131对隔网612起到了良好的承重作用,增强了隔网612使用过程中的稳定性。第一电机63固定在横杆51顶部,转动轴64与第一电机63的输出端固定连接。第一主动锥齿轮65固定在转动轴64下端,第一从动锥齿轮66固定在一侧的固定杆62端部并与第一主动锥齿轮65啮合。在本实施例中,清洗框2顶部设置有用于容纳转动轴64、第一主动锥齿轮65和第一从动锥齿轮66的容纳槽23,转动轴64贯穿横杆51并与横杆51间隙配合,固定杆62的轴线与第一从动锥齿轮66的轴线重合,第一主动锥齿轮65的轴线与转动轴64的轴线以及第一电机63的输出端的轴线均重合。The tumbling assembly 6 is arranged in the washing frame 2 and is used to improve the drainage efficiency. The tumbling assembly 6 includes a roller 61, a fixing rod 62, a first motor 63, a rotating shaft 64, a first driving bevel gear 65, and a first driven bevel gear 66. The roller 61 is a cylindrical structure with a plurality of meshes arranged on the circumference. An opening is arranged on one side of the roller 61. An arc plate 611 for closing the opening is hinged on the roller 61. The arc plate 611 is detachably connected to the roller 61 on the side away from the hinge axis between the roller 61 and the roller 61. In this embodiment, the roller 61 is arranged on the inner wall of the washing frame 2. Specifically, the fixing rod 62 is a horizontally arranged cylindrical structure. Two fixing rods 62 are provided and coaxially arranged. The ends of the two fixing rods 62 close to each other are fixed to the side walls on both sides of the roller 61. The two fixing rods 62 are rotatably connected to the inner walls on both sides of the washing frame 2 respectively. A plurality of partitions 612 for separating vegetables are arranged in the drum 61. The arrangement of the partitions 612 separates the vegetables in the drum 61, reduces the probability of clumping due to the high moisture content of the vegetables after washing, is beneficial to increase the rate of air flow transmission between adjacent partitions 612, and improves the drying effect of the vegetables. Specifically: two vertical blocks 613 symmetrically distributed about the air pump 52 are fixed to the inner wall of the drum 61, and a plurality of load-bearing plates 6131 are fixed on the two vertical blocks 613, and the top surface of each load-bearing plate 6131 is fixed to the bottom surface of the partitions 612. The number of load-bearing plates 6131 is equal to the number of partitions 612, and the positions correspond one to one. The cooperation between the vertical blocks 613 and the load-bearing plates 6131, the load-bearing plates 6131 play a good load-bearing role on the partitions 612, and enhances the stability of the partitions 612 during use. The first motor 63 is fixed to the top of the cross bar 51, and the rotating shaft 64 is fixedly connected to the output end of the first motor 63. The first active bevel gear 65 is fixed to the lower end of the rotating shaft 64, and the first driven bevel gear 66 is fixed to the end of the fixed rod 62 on one side and meshes with the first active bevel gear 65. In this embodiment, a receiving groove 23 for accommodating the rotating shaft 64, the first active bevel gear 65 and the first driven bevel gear 66 is provided on the top of the cleaning frame 2, the rotating shaft 64 passes through the cross bar 51 and is loosely matched with the cross bar 51, the axis of the fixed rod 62 coincides with the axis of the first driven bevel gear 66, and the axis of the first active bevel gear 65 coincides with the axis of the rotating shaft 64 and the axis of the output end of the first motor 63.
为进一步提高倒笃菜的脱水效率,倒笃菜在清洗前放入滚筒61中,在工作人员将清洗完的倒笃菜进行沥干操作时,需先启动第一电机63,第一电机63启动后带动转动轴64转动,转动轴64带动第一主动锥齿轮65转动,第一主动锥齿轮65带动啮合的第一从动锥齿轮66转动,第一从动锥齿轮66带动固定杆62转动,固定杆62带动滚筒61转动,在滚筒61不断转动的过程中,滚筒61内的倒笃菜产生翻动,增加了倒笃菜受喷气孔21吹干的面积增大,提高了喷气孔21对滚筒61内的倒笃菜的吹干效果。为防止因第一电机63转速过快而导致清洗后的倒笃菜在滚筒61内高速震荡而发生损坏的概率,需将控制第一电机63以较低速度运行,但同时要保证能够实现倒笃菜在滚筒61内的翻动。In order to further improve the dehydration efficiency of the dish, the dish is put into the drum 61 before washing. When the staff drains the washed dish, the first motor 63 needs to be started first. After the first motor 63 is started, the rotating shaft 64 is driven to rotate, the rotating shaft 64 drives the first active bevel gear 65 to rotate, the first active bevel gear 65 drives the meshed first driven bevel gear 66 to rotate, the first driven bevel gear 66 drives the fixed rod 62 to rotate, and the fixed rod 62 drives the drum 61 to rotate. In the process of continuous rotation of the drum 61, the dish in the drum 61 is turned over, which increases the area of the dish dried by the air jet 21 and improves the drying effect of the air jet 21 on the dish in the drum 61. In order to prevent the probability of the washed dish being damaged by high-speed vibration in the drum 61 due to the excessive rotation speed of the first motor 63, the first motor 63 needs to be controlled to run at a lower speed, but at the same time, it is necessary to ensure that the dish can be turned over in the drum 61.
为了免去了人工将倒笃菜从滚筒61内拔出的繁琐操作,相邻两个隔网612之间设置有网兜7,网兜7采用类似渔网款式的网兜7(网兜7的网格状小孔图中未示出),网兜7的设置,有利于工作人员在清洗沥干完成后,直接将网兜7从滚筒61内的相邻隔网612之间拿出,以便工作人员快速取出清洗后的倒笃菜。In order to avoid the tedious operation of manually pulling out the radish from the drum 61, a net bag 7 is arranged between two adjacent partition nets 612. The net bag 7 adopts a net bag 7 similar to a fishing net style (the grid-shaped holes of the net bag 7 are not shown in the figure). The setting of the net bag 7 is conducive to the staff to directly take out the net bag 7 from between the adjacent partition nets 612 in the drum 61 after cleaning and draining, so that the staff can quickly take out the cleaned radish.
为了方便通过网兜7将倒笃菜从滚筒61内快速取出,滚筒61内壁固定有关于气泵52对称分布的两组圆杆614,每个网兜7开口侧的四个拐角处均固定有皮筋圈71,圆杆614与皮筋圈71之间扎绑连接,圆杆614与皮筋圈71的设置,便于工作人员对网兜7进行安装和更换。In order to facilitate the quick removal of the vegetables from the drum 61 through the net bag 7, two groups of round rods 614 symmetrically distributed about the air pump 52 are fixed to the inner wall of the drum 61, and rubber rings 71 are fixed to the four corners of the opening side of each net bag 7. The round rods 614 and the rubber rings 71 are tied and connected. The arrangement of the round rods 614 and the rubber rings 71 makes it convenient for the staff to install and replace the net bag 7.
本实施例中一种倒笃菜制作全自动清洗装置的使用原理为:在工作人员需要对倒笃菜进行清洗时,工作人员需将倒笃菜放入清洗框2内,并将箱体1侧壁上的进水管11与外部水源连通,启动固定在水源处的水泵将水抽送至箱体1内,再启动超声波发生器3,超声波发生器3通过高频电能的转换将电能转化为超声波的机械振动能,令箱体1中的水产生高频机械振动,高频振动的水可以去除倒笃菜表面的灰尘、污渍等杂质,当清洗完成后,工作人员先启动第二电机41,第二电机41启动后带动固定在输出端的第二主动锥齿轮42转动,第二主动锥齿轮42带动第二从动锥齿轮45转动,第二从动锥齿轮45带动螺纹杆44转动,由于螺纹杆44与连接杆43螺纹连接,且受箱体1内壁的滑槽17周向限位影响,螺纹杆44会带动连接杆43以及与连接杆43固定连接的横杆51实现升降,横杆51会带动清洗框2实现升降,驱动横杆51上升带动清洗框2上升,直至清洗框2底部脱离水面,此时启动气泵52,气泵52启动后,从进气管521抽气,由清洗框2顶部的空腔22内输送至喷气孔21,喷气孔21会对倒笃菜进行吹干,降低了清洗完成后需通过自然控干的方式进行脱水,导致倒笃菜的制作效率变低的概率。The use principle of the fully automatic cleaning device for making rotten vegetables in the present embodiment is as follows: when the staff needs to clean the rotten vegetables, the staff needs to put the rotten vegetables into the cleaning frame 2, and connect the water inlet pipe 11 on the side wall of the box body 1 with the external water source, start the water pump fixed at the water source to pump water into the box body 1, and then start the ultrasonic generator 3. The ultrasonic generator 3 converts electrical energy into ultrasonic mechanical vibration energy through the conversion of high-frequency electrical energy, so that the water in the box body 1 produces high-frequency mechanical vibration. The high-frequency vibrating water can remove impurities such as dust and stains on the surface of the rotten vegetables. When the cleaning is completed, the staff first starts the second motor 41. After the second motor 41 is started, it drives the second active bevel gear 42 fixed at the output end to rotate, and the second active bevel gear 42 drives the first The second driven bevel gear 45 rotates, and the second driven bevel gear 45 drives the threaded rod 44 to rotate. Since the threaded rod 44 is threadedly connected to the connecting rod 43 and is affected by the circumferential limit of the slide groove 17 on the inner wall of the box body 1, the threaded rod 44 will drive the connecting rod 43 and the cross bar 51 fixedly connected to the connecting rod 43 to achieve lifting and lowering, and the cross bar 51 will drive the cleaning frame 2 to achieve lifting and lowering, driving the cross bar 51 to rise and drive the cleaning frame 2 to rise until the bottom of the cleaning frame 2 is out of the water surface, and then the air pump 52 is started. After the air pump 52 is started, air is extracted from the air inlet pipe 521 and transported to the air jet hole 21 from the cavity 22 at the top of the cleaning frame 2. The air jet hole 21 will blow the inverted vegetable dry, reducing the probability of dehydration by natural drying after cleaning, which leads to low production efficiency of the inverted vegetable.
以上所述仅是本实用新型的优选实施方式,本实用新型的保护范围并不仅局限于上述实施例,凡属于本实用新型思路下的技术方案均属于本实用新型的保护范围。应当指出,对于本技术领域的普通技术人员来说,在不脱离本实用新型原理前提下的若干改进和润饰,这些改进和润饰也应视为本实用新型的保护范围。The above is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above embodiments. All technical solutions under the concept of the present invention belong to the protection scope of the present invention. It should be pointed out that for ordinary technicians in this technical field, some improvements and modifications without departing from the principle of the present invention should also be regarded as the protection scope of the present invention.
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