CN221624872U - Material changing device and material changing production line for commercial display diaphragm - Google Patents

Material changing device and material changing production line for commercial display diaphragm Download PDF

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Publication number
CN221624872U
CN221624872U CN202420258745.7U CN202420258745U CN221624872U CN 221624872 U CN221624872 U CN 221624872U CN 202420258745 U CN202420258745 U CN 202420258745U CN 221624872 U CN221624872 U CN 221624872U
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positioning
guide
material changing
commercial display
guide rail
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林建焜
康宁
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Guangzhou Shiyuan Ruichuang Electronic Technology Co ltd
Guangzhou Shiyuan Electronics Thecnology Co Ltd
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Guangzhou Shiyuan Ruichuang Electronic Technology Co ltd
Guangzhou Shiyuan Electronics Thecnology Co Ltd
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Abstract

本申请公开了一种商显膜片的换料装置及换料生产线,包括换料车、支撑板、第一导轨以及多个定位柱。换料车连接有第一导向轮,支撑板设置于换料车上,支撑板具有支撑表面,支撑表面开设有多个定位孔;第一导向轮可移动设置于第一导轨。定位柱可拆卸的插接于定位孔并凸出支撑表面,并且多个定位柱之间围设形成定位空间,其中,多个定位柱被设置为可选择性在多个定位孔之间切换配合以改变定位空间的大小。可直接通过换料车对商显膜片进行转运,以减少人力,减少转动过程中的商显膜片弯折损伤;并且,通过对不同位置的定位孔插接定位柱,可调整定位空间的大小,以适应不同尺寸类型的商显膜片。

The present application discloses a material changing device and a material changing production line for commercial display diaphragms, including a material changing vehicle, a support plate, a first guide rail, and a plurality of positioning columns. The material changing vehicle is connected to a first guide wheel, and a support plate is arranged on the material changing vehicle, and the support plate has a support surface, and a plurality of positioning holes are provided on the support surface; the first guide wheel is movably arranged on the first guide rail. The positioning columns are detachably plugged into the positioning holes and protrude from the support surface, and a positioning space is formed between the plurality of positioning columns, wherein the plurality of positioning columns are arranged to selectively switch and cooperate between the plurality of positioning holes to change the size of the positioning space. The commercial display diaphragms can be directly transported by the material changing vehicle to reduce manpower and reduce bending damage to the commercial display diaphragms during the rotation process; and by plugging the positioning columns into the positioning holes at different positions, the size of the positioning space can be adjusted to accommodate commercial display diaphragms of different sizes and types.

Description

商显膜片的换料装置及换料生产线Material changing device and material changing production line for commercial display diaphragm

【技术领域】[Technical field]

本申请实施例涉及显示装置装配技术领域,尤其涉及一种商显膜片的换料装置及换料生产线。The embodiments of the present application relate to the technical field of display device assembly, and in particular to a material replacement device and a material replacement production line for commercial display film.

【背景技术】[Background technology]

显示屏是智能手机、平板电脑等电子产品必不可少的组成部分,显示屏不仅可直观地显示视频图案等信息,用户还可通过显示屏输入各种指令以完成不同功能。显示屏通常采用玻璃为基材,通过在玻璃上贴附各类不同的膜片,以达到保护玻璃、产生不同光学效果等作用。因此,贴膜工序是显示屏生产制造过程中必不可少的一个加工工序。Display screens are an essential part of electronic products such as smartphones and tablets. They can not only display information such as video patterns intuitively, but users can also input various commands through the screen to complete different functions. Display screens usually use glass as the substrate, and various films are attached to the glass to protect the glass and produce different optical effects. Therefore, the film-attaching process is an essential processing step in the production and manufacturing of display screens.

贴膜工序通常在贴膜台上进行,贴膜台难以适用不同尺寸的膜片,因此针对不同尺寸的膜片,需要采用不同大小的贴膜台。并且,膜片的转运通常为人工进行,针对大尺寸的膜片的转运,不仅费时费力,在转运过程中还存在膜片弯折损伤的风险。The film laminating process is usually carried out on a film laminating table, which is difficult to adapt to films of different sizes. Therefore, different sizes of film laminating tables are required for films of different sizes. In addition, the transportation of films is usually done manually. The transportation of large-sized films is not only time-consuming and labor-intensive, but also has the risk of film bending and damage during the transportation process.

【实用新型内容】[Utility Model Content]

本申请实施例旨在提供一种商显膜片的换料装置及换料生产线,以适应不同尺寸的膜片加工,提高生产效率。The embodiments of the present application aim to provide a material changing device and a material changing production line for commercial display diaphragms, so as to adapt to the processing of diaphragms of different sizes and improve production efficiency.

本申请实施例为了解决其技术问题,采用以下技术方案:In order to solve the technical problem, the embodiment of the present application adopts the following technical solution:

第一方面,本申请提出了一种商显膜片的换料装置,包括换料车、支撑板、第一导轨以及多个定位柱。换料车连接有第一导向轮,支撑板设置于所述换料车上,所述支撑板具有支撑表面,所述支撑表面开设有多个定位孔;所述第一导向轮可移动设置于所述第一导轨。所述定位柱可拆卸的插接于所述定位孔并凸出所述支撑表面,并且多个所述定位柱之间围设形成定位空间,其中,所述多个定位柱被设置为可选择性在所述多个定位孔之间切换配合以改变所述定位空间的大小。In the first aspect, the present application proposes a material changing device for commercial display diaphragms, comprising a material changing vehicle, a support plate, a first guide rail, and a plurality of positioning columns. The material changing vehicle is connected to a first guide wheel, a support plate is arranged on the material changing vehicle, the support plate has a support surface, and the support surface is provided with a plurality of positioning holes; the first guide wheel is movably arranged on the first guide rail. The positioning column is detachably plugged into the positioning hole and protrudes from the support surface, and a positioning space is formed between the plurality of positioning columns, wherein the plurality of positioning columns are arranged to be selectively switched between the plurality of positioning holes to change the size of the positioning space.

上述技术方案中,换料车上设置有支撑商显膜片的支撑板,可直接通过换料车对商显膜片进行转运,以减少人力,减少转动过程中的商显膜片弯折损伤。同时,定位柱可拆卸的插接于定位孔并凸出支撑表面,多个定位孔在支撑表面围合出多个定位区域,这就使得定位柱在插接于定位孔时,可在支撑表面围合形成多个定位空间,定位空间可对商显膜片进行夹紧定位,以便于贴膜工序的进行。并且,定位区域至少包括第一定位区域和第二定位区域,当定位柱插接于第一定位区域的定位孔时,可形成第一定位空间,当插接于第二定位区域的定位孔时,即形成第二定位空间,第一定位空间和第二定位空间的大小不同,可适应夹紧不同尺寸类型的膜片,对不同定位区域的定位孔进行插接定位柱,即可调整定位空间的大小,以适应不同尺寸类型的商显膜片。不仅可提高商显膜片的转运效率,还可提高商显膜片的贴膜效率。In the above technical solution, a support plate for supporting the commercial display film is provided on the material changing vehicle, and the commercial display film can be directly transported by the material changing vehicle to reduce manpower and reduce the bending damage of the commercial display film during the rotation process. At the same time, the positioning column can be detachably plugged into the positioning hole and protrude from the supporting surface. The multiple positioning holes enclose multiple positioning areas on the supporting surface, so that when the positioning column is plugged into the positioning hole, it can enclose multiple positioning spaces on the supporting surface. The positioning space can clamp and position the commercial display film to facilitate the film pasting process. In addition, the positioning area includes at least a first positioning area and a second positioning area. When the positioning column is plugged into the positioning hole of the first positioning area, a first positioning space can be formed. When it is plugged into the positioning hole of the second positioning area, a second positioning space is formed. The sizes of the first positioning space and the second positioning space are different, which can adapt to clamping films of different sizes and types. By plugging the positioning column into the positioning holes of different positioning areas, the size of the positioning space can be adjusted to adapt to commercial display films of different sizes and types. It can not only improve the transportation efficiency of the commercial display film, but also improve the film pasting efficiency of the commercial display film.

在一些优选的实施方式中,所述换料装置还包括定位夹紧机构,所述定位夹紧机构包括定位板和钩接件。沿所述第一方向,所述定位板设置于所述第一导轨的一端,所述第一方向为所述第一导轨的长度方向。所述钩接件连接于所述定位板,所述钩接件用于与所述换料车钩接。当换料车沿第一导轨移动至预定位置时,定位夹紧机构可将换料车定位夹紧,以使得换料车与定位板相固定,从而减少换料车的晃动,以便于进行贴膜工序。In some preferred embodiments, the material changing device further includes a positioning clamping mechanism, and the positioning clamping mechanism includes a positioning plate and a hooking member. Along the first direction, the positioning plate is arranged at one end of the first guide rail, and the first direction is the length direction of the first guide rail. The hooking member is connected to the positioning plate, and the hooking member is used to hook with the material changing vehicle. When the material changing vehicle moves to a predetermined position along the first guide rail, the positioning clamping mechanism can position and clamp the material changing vehicle so that the material changing vehicle is fixed to the positioning plate, thereby reducing the shaking of the material changing vehicle, so as to facilitate the film pasting process.

在一些优选的实施方式中,所述定位夹紧机构还包括转轴、转动件以及驱动件。所述转轴设置于所述定位板。转动件包括第二部分,所述钩接件包括与所述第二部分连接的第一部分,所述第一部分具有相对设置的第一表面和第二表面,所述第二部分朝垂直于所述第一表面的方向弯折设置,并且所述第二部分凸出于所述第二表面;所述转轴设置于所述第一部分和所述第二部分之间,并且所述第一部分和所述第二部分可绕所述转轴旋转;所述钩接件还包括钩接部,所述钩接部连接于所述第一部分,所述钩接部朝垂直于所述第一表面的方向弯折设置,所述钩接部凸出于所述第一表面。所述驱动件与所述第二部分连接,用于驱动所述转动件绕所述转轴旋转。第一部分、转轴以及第二部分形成类似杠杆的结构,第一部分抬升则第二部分下降,第二部分抬升则第一部分下降,通过驱动机构的驱动,可便于钩接件对换料车的钩接或从换料车脱出。In some preferred embodiments, the positioning clamping mechanism further includes a rotating shaft, a rotating member and a driving member. The rotating shaft is arranged on the positioning plate. The rotating member includes a second part, the hook member includes a first part connected to the second part, the first part has a first surface and a second surface arranged opposite to each other, the second part is bent in a direction perpendicular to the first surface, and the second part protrudes from the second surface; the rotating shaft is arranged between the first part and the second part, and the first part and the second part can rotate around the rotating shaft; the hook member also includes a hooking part, the hooking part is connected to the first part, the hooking part is bent in a direction perpendicular to the first surface, and the hooking part protrudes from the first surface. The driving member is connected to the second part and is used to drive the rotating member to rotate around the rotating shaft. The first part, the rotating shaft and the second part form a lever-like structure, when the first part is lifted, the second part is lowered, and when the second part is lifted, the first part is lowered. Through the drive of the driving mechanism, the hook member can be easily hooked to the material change vehicle or detached from the material change vehicle.

在一些优选的实施方式中,所述驱动件包括气缸,所述气缸的伸缩端与所述第二部分铰接,所述气缸用于驱动所述第二部分绕所述转轴旋转。气缸推出,使得第二部分下降,则第一部分抬升,第一部分上的钩接件则直接与换料车钩接固定。气缸回缩,使得第二部分抬升,则第一部分下降,第一部分上的钩接件从换料车上脱出,以解除对换料车的锁定。In some preferred embodiments, the driving member includes a cylinder, the telescopic end of the cylinder is hinged to the second part, and the cylinder is used to drive the second part to rotate around the rotating shaft. When the cylinder is pushed out, the second part is lowered, and the first part is lifted, and the hook on the first part is directly hooked and fixed to the material change vehicle. When the cylinder is retracted, the second part is lifted, and the first part is lowered, and the hook on the first part is disengaged from the material change vehicle to release the lock on the material change vehicle.

在一些优选的实施方式中,所述定位夹紧机构还包括安装座,所述气缸可转动的设置于所述安装座,转动轴线与所述转轴平行,以减少气缸伸缩端与第二部分之间的干涉。In some preferred embodiments, the positioning and clamping mechanism further comprises a mounting seat, the cylinder is rotatably disposed on the mounting seat, and the rotation axis is parallel to the rotating shaft to reduce interference between the telescopic end of the cylinder and the second part.

在一些优选的实施方式中,所述换料车面向所述定位板的一端设置有钩接框,在所述驱动件的驱动下,所述钩接件钩接于所述钩接框或从所述钩接框脱出,以便于钩接件对换料车的钩接固定。In some preferred embodiments, a hooking frame is provided at one end of the material changing vehicle facing the positioning plate, and under the drive of the driving member, the hooking member is hooked to the hooking frame or detached from the hooking frame to facilitate the hooking and fixing of the material changing vehicle by the hooking member.

在一些优选的实施方式中,所述换料车背离所述钩接框的一端还连接有把手,以方便推动换料车。In some preferred embodiments, a handle is connected to one end of the material changing trolley away from the hook frame to facilitate pushing the material changing trolley.

在一些优选的实施方式中,沿所述第一方向,所述第一导轨包括相对设置的第一端部和第二端部,所述定位板设置于所述第一端部。所述第一导轨具有滑槽,所述第一导向轮可移动设置于所述滑槽内。所述第二端部还设置有导向槽,所述导向槽与所述滑槽连通。沿所述滑槽至所述导向槽的方向,所述导向槽在所述第二方向上的横截面面积逐渐增大。导向槽背离滑槽一端的开口较大,更便于换料车的第一导向轮进入导向槽,以便于对第一导向轮限位,并经导向槽的导向,逐渐移动至滑槽,从而限制换料车沿第一导轨移动。In some preferred embodiments, along the first direction, the first guide rail includes a first end and a second end that are relatively arranged, and the positioning plate is arranged at the first end. The first guide rail has a slide groove, and the first guide wheel is movably arranged in the slide groove. The second end is also provided with a guide groove, and the guide groove is connected to the slide groove. Along the direction from the slide groove to the guide groove, the cross-sectional area of the guide groove in the second direction gradually increases. The opening of the guide groove away from the slide groove is larger, which makes it easier for the first guide wheel of the material changing vehicle to enter the guide groove, so as to limit the first guide wheel, and gradually move to the slide groove under the guidance of the guide groove, thereby limiting the movement of the material changing vehicle along the first guide rail.

在一些优选的实施方式中,所述换料装置还包括第一导向板和第二导向板。所述第一导向板和所述第二导向板沿第二方向相对设置,所述第一导向板与所述第二导向板之间形成有导向空间。所述换料车可沿所述导向空间移动,所述第一导轨的第二端部设置于所述导向空间。经导向空间的导向,可使得换料车的第一导向轮快速进入导向槽,再进入滑槽。In some preferred embodiments, the material changing device further comprises a first guide plate and a second guide plate. The first guide plate and the second guide plate are arranged opposite to each other along the second direction, and a guide space is formed between the first guide plate and the second guide plate. The material changing vehicle can move along the guide space, and the second end of the first guide rail is arranged in the guide space. Through the guidance of the guide space, the first guide wheel of the material changing vehicle can quickly enter the guide groove and then enter the slide groove.

在一些优选的实施方式中,沿第二方向,所述换料车的两侧分别连接有第二导向轮和第三导向轮,所述第二导向轮用于与第一导向板抵持滚动,所述第三导向轮用于与所述第二导向板抵持滚动。通过在换料车的两侧分别设置第二导向轮和第三导轮轮,以减少换料车与两个导向板的摩擦,不仅可保护换料车,还可方便换料车的快速移动。In some preferred embodiments, along the second direction, the two sides of the refueling vehicle are respectively connected with a second guide wheel and a third guide wheel, the second guide wheel is used to roll against the first guide plate, and the third guide wheel is used to roll against the second guide plate. By respectively arranging the second guide wheel and the third guide wheel on both sides of the refueling vehicle to reduce the friction between the refueling vehicle and the two guide plates, not only the refueling vehicle can be protected, but also the rapid movement of the refueling vehicle can be facilitated.

第二方面,本申请还提出了一种商显膜片的换料生产线,包括架如上述第一方面任一实施例所述的商显膜片的换料装置,以及接料装置、架体和转运机构。所述接料装置包括用于承接所述商显膜片的接料台。所述架体具有横梁,所述横梁设置于所述换料装置以及所述接料装置的上方,所述横梁上设置有第二导轨。所述转运机构可移动设置于所述第二导轨,所述转运机构包括用于抓取商显膜片的转运件,所述转运件用于在所述换料装置与所述接料装置之间搬运商显膜片。In the second aspect, the present application also proposes a material changing production line for commercial display film, comprising a material changing device for commercial display film as described in any embodiment of the first aspect, as well as a material receiving device, a frame and a transfer mechanism. The material receiving device includes a material receiving table for receiving the commercial display film. The frame has a crossbeam, which is arranged above the material changing device and the material receiving device, and a second guide rail is arranged on the crossbeam. The transfer mechanism can be movably arranged on the second guide rail, and the transfer mechanism includes a transfer member for grabbing the commercial display film, and the transfer member is used to transport the commercial display film between the material changing device and the material receiving device.

上述说明仅是本申请技术方案的概述,为了能够更清楚了解本申请的技术手段,而可依照说明书的内容予以实施,并且为了让本申请的上述和其它目的、特征和优点能够更明显易懂,以下特举本申请的具体实施方式。The above description is only an overview of the technical solution of the present application. In order to more clearly understand the technical means of the present application, it can be implemented in accordance with the contents of the specification. In order to make the above and other purposes, features and advantages of the present application more obvious and easy to understand, the specific implementation methods of the present application are listed below.

【附图说明】【Brief Description of the Drawings】

一个或多个实施例通过与之对应的附图进行示例性说明,这些示例性说明并不构成对实施例的限定,附图中具有相同参考数字标号的元件表示为类似的元件,除非有特别申明,附图中的图不构成比例限制。One or more embodiments are exemplarily described by corresponding drawings, which do not constitute limitations on the embodiments. Elements with the same reference numerals in the drawings represent similar elements, and the figures in the drawings do not constitute proportional limitations unless otherwise stated.

图1为本申请一些实施例的换料装置的结构示意图;FIG1 is a schematic structural diagram of a material changing device in some embodiments of the present application;

图2为本申请一些实施例的换料车的结构示意图;FIG2 is a schematic diagram of the structure of a material changing vehicle in some embodiments of the present application;

图3为本申请一些实施例的换料车的主视图;FIG3 is a front view of a material changing vehicle according to some embodiments of the present application;

图4为本申请一些实施例的换料车的俯视图;FIG4 is a top view of a material change vehicle according to some embodiments of the present application;

图5为本申请一些实施例的第一导轨与定位夹紧机构的结构示意图;FIG5 is a schematic structural diagram of a first guide rail and a positioning clamping mechanism in some embodiments of the present application;

图6为本申请一些实施例的定位夹紧结构的结构示意图;FIG6 is a schematic structural diagram of a positioning and clamping structure in some embodiments of the present application;

图7为本申请一些实施例的钩接件的结构示意图;FIG7 is a schematic structural diagram of a hook member in some embodiments of the present application;

图8为本申请一些实施例的第一导向板、第二导向板以及第一导轨的结构示意图;FIG8 is a schematic structural diagram of a first guide plate, a second guide plate, and a first guide rail in some embodiments of the present application;

图9为本申请一些实施例的第一导向板、第二导向板以及换料车的结构示意图;FIG9 is a schematic structural diagram of a first guide plate, a second guide plate, and a material changing vehicle in some embodiments of the present application;

图10为本申请一些实施例的换料生产线的结构示意图。FIG. 10 is a schematic diagram of the structure of a material replacement production line according to some embodiments of the present application.

附图标记说明:Description of reference numerals:

1000、换料生产线;1000. Material replacement production line;

100、换料装置;100. Material changing device;

10、换料车;11、支架;12、移动轮;13、第一导向轮;14、钩接框;141、钩接空间;15、第二导向轮;16、第三导向轮;17、把手;10. Material changing vehicle; 11. Bracket; 12. Moving wheel; 13. First guide wheel; 14. Hooking frame; 141. Hooking space; 15. Second guide wheel; 16. Third guide wheel; 17. Handle;

20、支撑板;21、支撑表面;22、定位孔;20. Support plate; 21. Support surface; 22. Positioning hole;

30、第一导轨;31、滑槽;32、第一端部;33、第二端部;34、导向槽;30. first guide rail; 31. slide groove; 32. first end portion; 33. second end portion; 34. guide groove;

40、定位柱;40. Positioning column;

50、商显膜片;50. Commercial display film;

60、定位夹紧机构;61、定位板;61a、第一定位板;61b、第二定位板;62、钩接件;62a、第一部分;62a1、第一表面;62a2、第二表面;62b、钩接部;63、缓冲垫;64、转轴;65、转动件;65b、第二部分;66、驱动件;661、伸缩端;60, positioning clamping mechanism; 61, positioning plate; 61a, first positioning plate; 61b, second positioning plate; 62, hooking member; 62a, first part; 62a1, first surface; 62a2, second surface; 62b, hooking portion; 63, buffer pad; 64, rotating shaft; 65, rotating member; 65b, second part; 66, driving member; 661, telescopic end;

70、第一导向板;67、安装座;70. first guide plate; 67. mounting seat;

80、第二导向板;80. A second guide plate;

90、导向空间;90. Guiding space;

200、接料装置;210、接料台;220、支撑架;200, material receiving device; 210, material receiving platform; 220, support frame;

300、架体;310、第一立柱;320、第二立柱;330、横梁;331、第二导轨;340、第三立柱;300, frame; 310, first column; 320, second column; 330, crossbeam; 331, second guide rail; 340, third column;

400、转运机构;410、转运件;400, transfer agency; 410, transfer items;

X、第一方向;Y、第二方向;Z、第三方向。X, first direction; Y, second direction; Z, third direction.

【具体实施方式】[Specific implementation method]

下面将结合附图对本申请技术方案的实施例进行详细的描述。以下实施例仅用于更加清楚地说明本申请的技术方案,因此只作为示例,而不能以此来限制本申请的保护范围。The following embodiments of the technical solution of the present application will be described in detail in conjunction with the accompanying drawings. The following embodiments are only used to more clearly illustrate the technical solution of the present application, and are therefore only used as examples, and cannot be used to limit the scope of protection of the present application.

在本申请实施例的描述中,技术术语“第一”、“第二”等仅用于区别不同对象,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量、特定顺序或主次关系。在本申请实施例的描述中,“多个”“若干”的含义是两个以上,除非另有明确具体的限定。In the description of the embodiments of the present application, the technical terms "first", "second", etc. are only used to distinguish different objects, and cannot be understood as indicating or implying relative importance or implicitly indicating the number, specific order or primary and secondary relationship of the indicated technical features. In the description of the embodiments of the present application, the meaning of "multiple" and "several" is more than two, unless otherwise clearly and specifically defined.

在本申请实施例的描述中,术语“和/或”仅仅是一种描述关联对象的关联关系,表示可以存在三种关系,例如A和/或B,可以表示:单独存在A,同时存在A和B,单独存在B这三种情况。另外,本文中字符“/”,一般表示前后关联对象是一种“或”的关系。In the description of the embodiments of the present application, the term "and/or" is only a description of the association relationship of associated objects, indicating that three relationships may exist. For example, A and/or B can represent: A exists alone, A and B exist at the same time, and B exists alone. In addition, the character "/" in this article generally indicates that the associated objects before and after are in an "or" relationship.

在本申请实施例的描述中,除非另有明确的规定和限定,技术术语“连接”“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;也可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。In the description of the embodiments of the present application, unless otherwise clearly specified and limited, technical terms such as "connection" and "fixed" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the internal connection of two elements or the interaction relationship between two elements.

在本文中提及“实施例”意味着,结合实施例描述的特定特征、结构或特性可以包含在本申请的至少一个实施例中。在说明书中的各个位置出现该短语并不一定均是指相同的实施例,也不是与其它实施例互斥的独立的或备选的实施例。此外,下面所描述的本申请不同实施例中所涉及的技术特征只要彼此之间未构成冲突就可以相互结合。Reference to "embodiment" herein means that a particular feature, structure, or characteristic described in conjunction with the embodiment may be included in at least one embodiment of the present application. The appearance of the phrase in various locations in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. In addition, the technical features involved in the different embodiments of the present application described below can be combined with each other as long as they do not conflict with each other.

显示屏是智能手机、平板电脑等电子产品必不可少的组成部分,显示屏不仅可直观地显示视频图案等信息,用户还可通过显示屏输入各种指令以完成不同功能。显示屏通常采用玻璃为基材,通过在玻璃上贴附各类不同的膜片,以达到保护玻璃、产生不同光学效果等作用。因此,贴膜工序是显示屏生产制造过程中必不可少的一个加工工序。Display screens are an essential part of electronic products such as smartphones and tablets. They can not only display information such as video patterns intuitively, but users can also input various commands through the screen to complete different functions. Display screens usually use glass as the substrate, and various films are attached to the glass to protect the glass and produce different optical effects. Therefore, the film-attaching process is an essential processing step in the production and manufacturing of display screens.

本申请的发明人在实施例本实用新型的过程中发现,膜片的转运通常需要三名以上的操作工将膜片材料搬抬放至上料台上,不仅费时费力,在搬运膜片时易出现膜片弯折变形,甚至破损。而采用转运设备转运膜片时,转运设备也难以适应不同尺寸类型的膜片,因此转运设备种类繁多,且通用性较差,在将转运设备上的膜片转移至贴膜台时,也易出现膜片弯折变形,针对大尺寸的膜片,不仅人工成本高,还存在膜片破损的风险。The inventor of the present application found in the process of implementing the present utility model that the transportation of diaphragms usually requires more than three operators to lift the diaphragm materials and place them on the loading platform, which is not only time-consuming and labor-intensive, but also prone to bending, deformation, and even damage of the diaphragms when they are transported. When using a transfer device to transport diaphragms, the transfer device is also difficult to adapt to diaphragms of different sizes and types. Therefore, there are many types of transfer equipment and their versatility is poor. When the diaphragms on the transfer equipment are transferred to the film sticking table, the diaphragms are also prone to bending and deformation. For large-sized diaphragms, not only is the labor cost high, but there is also a risk of diaphragm damage.

为改善上述问题,第一方面,本申请的实施例提出了一种商显膜片的换料装置100,请参照图1,该换料装置100包括换料车10、支撑板20、第一导轨30以及多个定位柱40。换料车10可沿第一导轨30移动,以使得换料车10移动至预定位置。支撑板20可承载商显膜片50,以进行贴膜工序。多个定位柱40则可在支撑板20上围合出定位空间,以对支撑板20上的商显膜片50进行定位夹紧。To improve the above problems, in the first aspect, an embodiment of the present application proposes a material changing device 100 for commercial display film. Please refer to FIG. 1 . The material changing device 100 includes a material changing vehicle 10, a support plate 20, a first guide rail 30, and a plurality of positioning posts 40. The material changing vehicle 10 can move along the first guide rail 30 so that the material changing vehicle 10 moves to a predetermined position. The support plate 20 can carry a commercial display film 50 for the film pasting process. The plurality of positioning posts 40 can enclose a positioning space on the support plate 20 to position and clamp the commercial display film 50 on the support plate 20.

对于上述换料车10,换料车10用于转运商显膜片50,以节省人力,提高转运效率。请参照图2,换料车10包括支架11,支架11的底部连接有移动轮12,例如支架11整体呈矩形框架结构,其底部的四角处各连接有一个移动轮12,以提高换料车10移动的稳定性。其中,移动轮12可采用万向轮,以便于换料车10的移动换向。The above-mentioned material change vehicle 10 is used to transport the commercial display film 50 to save manpower and improve the transportation efficiency. Referring to FIG. 2 , the material change vehicle 10 includes a bracket 11, and a moving wheel 12 is connected to the bottom of the bracket 11. For example, the bracket 11 is a rectangular frame structure as a whole, and a moving wheel 12 is connected to each of the four corners of the bottom to improve the stability of the movement of the material change vehicle 10. Among them, the moving wheel 12 can be a universal wheel to facilitate the movement and reversing of the material change vehicle 10.

请进一步参照图3,换料车10还连接有第一导向轮13,第一导向轮13可设置于支架11的底部并位于上述两个移动轮12之间,第一导向轮13可引导换料车10在特定的方向移动,例如,引导换料车10沿特定的轨道转运商显膜片50。Please further refer to Figure 3. The material changing cart 10 is also connected to a first guide wheel 13. The first guide wheel 13 can be set at the bottom of the bracket 11 and located between the two moving wheels 12. The first guide wheel 13 can guide the material changing cart 10 to move in a specific direction, for example, guide the material changing cart 10 to transport the display film 50 along a specific track.

对于上述支撑板20,请参照图1和图2以及图4,支撑板20设置于上述换料车10上,例如,支撑板20设置于支架11的上端,而上述移动轮12以及第一导向轮13均设置于支架11的底部。支撑板20用于支撑商显膜片50,例如,支撑板20具有支撑表面21,支撑表面21背离上述移动轮12设置。支撑表面21开设有多个定位孔22。其中,多个定位孔22于支撑表面21围合有若干定位区域(可采纳找图4中虚线围合形成的各类定位区域),定位区域至少包括第一定位区域和第二定位区域,第一定位区域位于第二定位区域内。For the above-mentioned support plate 20, please refer to Figures 1, 2 and 4. The support plate 20 is arranged on the above-mentioned material changing vehicle 10. For example, the support plate 20 is arranged at the upper end of the bracket 11, and the above-mentioned moving wheel 12 and the first guide wheel 13 are both arranged at the bottom of the bracket 11. The support plate 20 is used to support the commercial display film 50. For example, the support plate 20 has a support surface 21, and the support surface 21 is arranged away from the above-mentioned moving wheel 12. The support surface 21 is provided with a plurality of positioning holes 22. Among them, the plurality of positioning holes 22 enclose a plurality of positioning areas on the support surface 21 (various types of positioning areas enclosed by dotted lines in Figure 4 can be adopted), and the positioning areas at least include a first positioning area and a second positioning area, and the first positioning area is located in the second positioning area.

例如,至少两个定位孔22于支撑表面21沿第一方向X排列设置,和/或,至少两个定位孔22于支撑表面21沿第二方向Y排列设置。各定位孔22均可用于插接上述定位柱40,其中,第一方向X与第二方向Y垂直。For example, at least two positioning holes 22 are arranged on the support surface 21 along the first direction X, and/or at least two positioning holes 22 are arranged on the support surface 21 along the second direction Y. Each positioning hole 22 can be used to insert the positioning column 40, wherein the first direction X is perpendicular to the second direction Y.

对于上述第一导轨30,请参照图1和图5,第一导轨30设置于支架11的底部,上述第一导向轮13设置于第一导轨30,并可沿第一导轨30移动,以使得换料车10沿第一导轨30移动,保证换料车10能够移动至预定位置。例如,第一导轨30沿第一方向X设置,通过第一导向轮13沿第一导轨30移动,可使得换料车10沿第一方向X移动。在其他一些实施例中,第一导轨30弯曲设置,并且第一导向轮13采用万向轮,使得第一导向轮13也可沿弯曲的第一导轨30移动。For the first guide rail 30, please refer to FIG. 1 and FIG. 5. The first guide rail 30 is arranged at the bottom of the bracket 11. The first guide wheel 13 is arranged on the first guide rail 30 and can move along the first guide rail 30, so that the material-changing vehicle 10 moves along the first guide rail 30, ensuring that the material-changing vehicle 10 can move to a predetermined position. For example, the first guide rail 30 is arranged along the first direction X, and the first guide wheel 13 moves along the first guide rail 30, so that the material-changing vehicle 10 can move along the first direction X. In some other embodiments, the first guide rail 30 is arranged to be curved, and the first guide wheel 13 is a universal wheel, so that the first guide wheel 13 can also move along the curved first guide rail 30.

在一些实施例中,第一滑轨具有滑槽31,上述第一导向轮13可移动的设置于滑槽31内。例如,请参照图3和图5,支架11连接有两个第一导向轮13,两个第一导向轮13的转动轴线均平行于第三方向Z,两个第一导向轮13可分别在滑槽31的两个内侧壁上滚动;又例如,第一导向轮13的转动轴线平行于第二方向Y,第一导向轮13可直接在滑槽31的内底壁上滚动。其中,第一方向X、第二方向Y以及第三方向Z两两相互垂直。In some embodiments, the first slide rail has a slide groove 31, and the first guide wheel 13 is movably disposed in the slide groove 31. For example, referring to FIG3 and FIG5, the bracket 11 is connected to two first guide wheels 13, the rotation axes of the two first guide wheels 13 are parallel to the third direction Z, and the two first guide wheels 13 can roll on the two inner side walls of the slide groove 31 respectively; for another example, the rotation axis of the first guide wheel 13 is parallel to the second direction Y, and the first guide wheel 13 can roll directly on the inner bottom wall of the slide groove 31. Among them, the first direction X, the second direction Y and the third direction Z are perpendicular to each other.

沿第一导轨30的长度方向(第一方向X),第一导轨30包括相对设置的第一端部32和第二端部33,第二端部33还设置有导向槽34,导向槽34与滑槽31连通。上述第一导向轮13可自导向槽34滑动至滑槽31内,并可在滑槽31内移动至第一端部32。Along the length direction (first direction X) of the first guide rail 30, the first guide rail 30 includes a first end 32 and a second end 33 that are arranged opposite to each other, and the second end 33 is further provided with a guide groove 34, and the guide groove 34 is connected to the slide groove 31. The first guide wheel 13 can slide from the guide groove 34 into the slide groove 31, and can move to the first end 32 in the slide groove 31.

其中,沿导向槽34至滑槽31的方向(第一方向X的反方向),导向槽34在第二方向Y上的横截面面积逐渐减小,并最终与滑槽31的横截面面积一致。也即,沿滑槽31至导向槽34的方向,导向槽34在第二方向Y上的横截面面积逐渐增大。导向槽34背离滑槽31一端的开口较大,更便于换料车10的第一导向轮13进入导向槽34,以便于对第一导向轮13限位,并经导向槽34的导向,逐渐移动至滑槽31,从而限制换料车10沿第一导轨30移动。Among them, along the direction from the guide groove 34 to the slide groove 31 (the opposite direction of the first direction X), the cross-sectional area of the guide groove 34 in the second direction Y gradually decreases and finally coincides with the cross-sectional area of the slide groove 31. That is, along the direction from the slide groove 31 to the guide groove 34, the cross-sectional area of the guide groove 34 in the second direction Y gradually increases. The opening of the guide groove 34 at one end away from the slide groove 31 is larger, which makes it easier for the first guide wheel 13 of the material changing vehicle 10 to enter the guide groove 34, so as to limit the first guide wheel 13, and gradually move to the slide groove 31 under the guidance of the guide groove 34, thereby limiting the movement of the material changing vehicle 10 along the first guide rail 30.

请参照图1、图5以及图6,在一些实施例中,换料装置100还包括定位夹紧机构60,当换料车10沿第一导轨30移动至预定位置时,定位夹紧机构60可将换料车10定位夹紧。Please refer to FIG. 1 , FIG. 5 and FIG. 6 . In some embodiments, the material changing device 100 further includes a positioning and clamping mechanism 60 . When the material changing vehicle 10 moves to a predetermined position along the first guide rail 30 , the positioning and clamping mechanism 60 can position and clamp the material changing vehicle 10 .

定位夹紧机构60包括定位板61以及钩接件62。沿第一方向X,定位板61设置于第一导轨30的一端,例如设置于第一导轨30的第一端部32,换料车10可沿着第一导轨30移动至第一端部32并与定位板61抵接。其中,定位板61面向换料车10的端面可设置缓冲垫63,例如设置橡胶、硅胶或泡棉等柔性垫,以减少换料车10对定位板61的冲击。钩接件62连接于定位板61,当换料车10在第一端部32与定位板61抵接后,钩接件62可与换料车10钩接,例如与换料车10的支架11钩接,以使得换料车10与定位板61相固定,从而减少换料车10的晃动,以便于进行贴膜工序。The positioning and clamping mechanism 60 includes a positioning plate 61 and a hooking member 62. Along the first direction X, the positioning plate 61 is arranged at one end of the first guide rail 30, for example, at the first end portion 32 of the first guide rail 30, and the material changing vehicle 10 can move along the first guide rail 30 to the first end portion 32 and abut against the positioning plate 61. Among them, a buffer pad 63 can be provided on the end surface of the positioning plate 61 facing the material changing vehicle 10, for example, a flexible pad such as rubber, silicone or foam can be provided to reduce the impact of the material changing vehicle 10 on the positioning plate 61. The hooking member 62 is connected to the positioning plate 61. When the material changing vehicle 10 abuts against the positioning plate 61 at the first end portion 32, the hooking member 62 can be hooked with the material changing vehicle 10, for example, hooked with the bracket 11 of the material changing vehicle 10, so that the material changing vehicle 10 is fixed to the positioning plate 61, thereby reducing the shaking of the material changing vehicle 10, so as to facilitate the film pasting process.

请进一步参照图7,定位夹紧机构60还包括转轴64、转动件65以及驱动件66。Please further refer to FIG. 7 , the positioning and clamping mechanism 60 further includes a rotating shaft 64 , a rotating member 65 and a driving member 66 .

转轴64设置于定位板61,例如,定位板61包括相对设置的第一定位板61a和第二定位板61b,第一定位板61a与第二定位板61b在第二方向Y上相对设置,转轴64连接于第一定位板61a与第二定位板61b之间,并且转轴64沿第二方向Y设置。The rotating shaft 64 is arranged on the positioning plate 61. For example, the positioning plate 61 includes a first positioning plate 61a and a second positioning plate 61b that are arranged opposite to each other. The first positioning plate 61a and the second positioning plate 61b are arranged opposite to each other in the second direction Y. The rotating shaft 64 is connected between the first positioning plate 61a and the second positioning plate 61b, and the rotating shaft 64 is arranged along the second direction Y.

转动件65包括第二部分65b,钩接件62包括与第二部分65b连接的第一部分62a,第一部分62a具有相对设置的第一表面62a1和第二表面62a2(例如第一表面62a1和第二表面62a2沿图7中的第三方向Z相对设置),第二部分65b朝垂直于第一表面62a1的方向弯折设置,并且第二部分65b凸出于第二表面62a2,转轴64设置于第一部分62a和第二部分65b之间,并且第一部分62a和第二部分65b可绕转轴64旋转。钩接件62还包括钩接部62b,钩接部62b连接于第一部分62a,并且钩接部62b朝垂直于第一表面62a1的方向弯折设置,钩接部62b凸出于第一表面62a1。转轴64设置于第一部分62a与第二部分65b之间,以使得第一部分62a、转轴64以及第二部分65b形成类似杠杆的结构,第一部分62a抬升则第二部分65b下降,第二部分65b抬升则第一部分62a下降,上述钩接件62则连接于第一部分62a。The rotating member 65 includes a second portion 65b, and the hook member 62 includes a first portion 62a connected to the second portion 65b, the first portion 62a has a first surface 62a1 and a second surface 62a2 that are oppositely arranged (for example, the first surface 62a1 and the second surface 62a2 are oppositely arranged along the third direction Z in FIG. 7 ), the second portion 65b is bent in a direction perpendicular to the first surface 62a1, and the second portion 65b protrudes from the second surface 62a2, and the rotating shaft 64 is arranged between the first portion 62a and the second portion 65b, and the first portion 62a and the second portion 65b can rotate around the rotating shaft 64. The hook member 62 also includes a hook portion 62b, the hook portion 62b is connected to the first portion 62a, and the hook portion 62b is bent in a direction perpendicular to the first surface 62a1, and the hook portion 62b protrudes from the first surface 62a1. The rotating shaft 64 is arranged between the first part 62a and the second part 65b, so that the first part 62a, the rotating shaft 64 and the second part 65b form a lever-like structure. When the first part 62a is lifted, the second part 65b is lowered, and when the second part 65b is lifted, the first part 62a is lowered. The above-mentioned hook member 62 is connected to the first part 62a.

驱动件66与第二部分65b连接,用于驱动转动件65绕转轴64旋转。例如,驱动件66驱动第二部分65b下降,则第二部分65b抬升,以使得钩接部62b与换料车10钩接;或者,驱动件66驱动第二部分65b抬升,则第一部分62a下降,以使得钩接部62b从换料车10上脱出。The driving member 66 is connected to the second part 65b, and is used to drive the rotating member 65 to rotate around the rotating shaft 64. For example, the driving member 66 drives the second part 65b to descend, and the second part 65b is lifted, so that the hooking portion 62b is hooked with the material-changing vehicle 10; or the driving member 66 drives the second part 65b to lift, and the first part 62a is lowered, so that the hooking portion 62b is detached from the material-changing vehicle 10.

可选的,驱动件66包括气缸,气缸的伸缩端661与第二部分65b铰接,并且铰接轴线与转轴64平行。气缸推出,使得第二部分65b下降,则第一部分62a抬升,第一部分62a上的钩接部62b则直接与换料车10钩接固定。气缸回缩,使得第二部分65b抬升,则第一部分62a下降,第一部分62a上的钩接件62从换料车10上脱出,以解除对换料车10的锁定。在其他一些实施例中,转动件65也可直接与转轴64相固定,此时驱动件66也可采用电机,驱动件66直接驱动转轴64旋转,以带动转动件65转动,从而实现钩接件62对换料车10的钩接或从换料车10上脱出。Optionally, the driving member 66 includes a cylinder, and the telescopic end 661 of the cylinder is hinged to the second part 65b, and the hinge axis is parallel to the rotating shaft 64. The cylinder is pushed out, so that the second part 65b descends, and the first part 62a is lifted, and the hooking part 62b on the first part 62a is directly hooked and fixed to the material changing vehicle 10. The cylinder retracts, so that the second part 65b is lifted, and the first part 62a descends, and the hooking member 62 on the first part 62a is disengaged from the material changing vehicle 10 to release the lock on the material changing vehicle 10. In some other embodiments, the rotating member 65 can also be directly fixed to the rotating shaft 64. In this case, the driving member 66 can also use a motor. The driving member 66 directly drives the rotating shaft 64 to rotate, so as to drive the rotating member 65 to rotate, thereby realizing the hooking of the hooking member 62 to the material changing vehicle 10 or disengaging from the material changing vehicle 10.

在一些实施例中,定位夹紧机构60还包括安装座,气缸可转动的设置于安装座,转动轴线与转轴64平行。例如,请参照图6,气缸收缩时,气缸转动以使得伸缩端661向上抬起,气缸伸出时,则伸缩端661可下降,以减少气缸伸缩端661与第二部分65b之间的干涉。需要说明的是,本申请的实施例中,误差范围内均可算作平行,例如在0至5°的误差范围内。In some embodiments, the positioning clamping mechanism 60 further includes a mounting seat, and the cylinder is rotatably disposed on the mounting seat, and the rotation axis is parallel to the rotating shaft 64. For example, referring to FIG. 6 , when the cylinder is contracted, the cylinder rotates so that the telescopic end 661 is lifted upward, and when the cylinder is extended, the telescopic end 661 can be lowered to reduce the interference between the telescopic end 661 of the cylinder and the second part 65b. It should be noted that in the embodiments of the present application, the error range can be regarded as parallel, for example, within the error range of 0 to 5°.

在一些实施例中,请进一步参照图2,换料车10面向定位板61的一端设置有钩接框14,例如钩接框14连接于支架11。在驱动件66的驱动下,钩接件62钩接于钩接框14或从钩接框14脱出。例如,钩接框14围合有钩接空间141,驱动件66驱动第二部分65b下降时,第一部分62a抬升使得钩接件62伸入钩接空间141并与钩接框14钩接。驱动件66驱动第二部分65b上升,则第一部分62a下降,使得钩接件62从钩接空间141脱出。In some embodiments, please further refer to FIG. 2 , a hook frame 14 is provided at one end of the material changing vehicle 10 facing the positioning plate 61, for example, the hook frame 14 is connected to the bracket 11. Under the drive of the driving member 66, the hook member 62 is hooked to the hook frame 14 or is disengaged from the hook frame 14. For example, the hook frame 14 encloses a hook space 141, and when the driving member 66 drives the second part 65b to descend, the first part 62a is lifted so that the hook member 62 extends into the hook space 141 and is hooked to the hook frame 14. When the driving member 66 drives the second part 65b to rise, the first part 62a is lowered, so that the hook member 62 is disengaged from the hook space 141.

在一些实施例中,换料装置100还包括第一导向板70和第二导向板80。请参照图1、图8和图9,第一导向板70和第二导向板80沿第二方向Y相对设置,第一导向板70与第二导向板80之间形成有导向空间90。上述换料车10可沿导向空间90移动,第一导轨30的第二端部33设置于导向空间90,经导向空间90的导向,可使得换料车10的第一导向轮13快速进入导向槽34,再进入滑槽31。通过设置第一导向板70以及第二导向板80的导向定位,以便于换料车10快速进入预定轨道。其中,导向空间90背离定位板61一端的开口也可设置得更大,以方便换料车10快速进入导向空间90。In some embodiments, the material changing device 100 further includes a first guide plate 70 and a second guide plate 80. Referring to FIG. 1 , FIG. 8 and FIG. 9 , the first guide plate 70 and the second guide plate 80 are arranged relatively to each other along the second direction Y, and a guide space 90 is formed between the first guide plate 70 and the second guide plate 80. The above-mentioned material changing vehicle 10 can move along the guide space 90, and the second end portion 33 of the first guide rail 30 is arranged in the guide space 90. Through the guidance of the guide space 90, the first guide wheel 13 of the material changing vehicle 10 can quickly enter the guide groove 34 and then enter the slide groove 31. By setting the guiding positioning of the first guide plate 70 and the second guide plate 80, the material changing vehicle 10 can quickly enter the predetermined track. Among them, the opening of the guide space 90 away from the positioning plate 61 can also be set larger to facilitate the material changing vehicle 10 to quickly enter the guide space 90.

可选的,请进一步参照图2、图3以及图9,沿第二方向Y,换料车10的两侧分别连接有第二导向轮15和第三导向轮16,第二导向轮15用于与第一导向板70抵持滚动,第三导向轮16用于与第二导向板80抵持滚动。通过在换料车10的两侧分别设置第二导向轮15和第三导向轮16,以减少换料车10与两个导向板的摩擦,不仅可保护换料车10,还可方便换料车10的快速移动。Optionally, please further refer to Figures 2, 3 and 9. Along the second direction Y, the second guide wheel 15 and the third guide wheel 16 are respectively connected to both sides of the refueling vehicle 10. The second guide wheel 15 is used to roll against the first guide plate 70, and the third guide wheel 16 is used to roll against the second guide plate 80. By respectively arranging the second guide wheel 15 and the third guide wheel 16 on both sides of the refueling vehicle 10 to reduce the friction between the refueling vehicle 10 and the two guide plates, not only the refueling vehicle 10 can be protected, but also the rapid movement of the refueling vehicle 10 can be facilitated.

在其他的一些实施例中,换料车10背离钩接框14的一端还连接有把手17,以便于牵引或人为的推动换料车10。例如,推动换料车10进入上述第一导向板70与第二导向板80之间的导向空间90。In some other embodiments, a handle 17 is further connected to the end of the material change vehicle 10 away from the hook frame 14 to facilitate pulling or manually pushing the material change vehicle 10. For example, the material change vehicle 10 is pushed into the guide space 90 between the first guide plate 70 and the second guide plate 80.

对于上述定位柱40,定位柱40可拆卸的插接于定位孔22并凸出支撑表面21,并且多个定位柱40之间围设形成定位空间,其中,多个定位柱被设置为可选择性在多个定位孔22之间切换配合以改变定位空间的大小。请参照图2,可采用卡接或螺纹连接的方式插接于上述定位孔22内,各定位孔22均可对一个插接一个定位柱40,多个定位柱40于支撑板20的支撑表面21共同围合有定位空间(可参照图4中的虚线部分),该定位空间用于放置商显膜片50,多个定位柱40可起到精确定位以及导向的作用,可对商显膜片50进行定位夹紧。As for the above-mentioned positioning column 40, the positioning column 40 is detachably inserted into the positioning hole 22 and protrudes from the support surface 21, and a positioning space is formed between multiple positioning columns 40, wherein multiple positioning columns are configured to be selectively switched between multiple positioning holes 22 to change the size of the positioning space. Referring to FIG2, the positioning column 40 can be inserted into the above-mentioned positioning hole 22 by means of a snap-on or threaded connection, and each positioning hole 22 can be inserted with a positioning column 40, and multiple positioning columns 40 and the support surface 21 of the support plate 20 jointly enclose a positioning space (refer to the dotted line portion in FIG4), and the positioning space is used to place the commercial display film 50, and multiple positioning columns 40 can play a role in precise positioning and guiding, and can position and clamp the commercial display film 50.

上述至少两个定位孔22于支撑表面21沿第一方向X排列设置,和/或,至少两个定位孔22于支撑表面21沿第二方向Y排列设置。因此,通过对不同位置的定位孔22插接定位柱40,可调整定位空间的大小,以适应不同尺寸类型的商显膜片50。The at least two positioning holes 22 are arranged on the support surface 21 along the first direction X, and/or the at least two positioning holes 22 are arranged on the support surface 21 along the second direction Y. Therefore, by inserting the positioning posts 40 into the positioning holes 22 at different positions, the size of the positioning space can be adjusted to accommodate commercial display films 50 of different sizes and types.

本申请的实施例中,上述技术方案中,换料车10上设置有支撑商显膜片50的支撑板20,可直接通过换料车10对商显膜片50进行转运,以减少人力,减少转动过程中的商显膜片50弯折损伤。同时,定位柱40可拆卸的插接于定位孔22并凸出支撑表面21,多个定位孔22在支撑表面21围合出多个定位区域,这就使得定位柱40在插接于定位孔22时,可在支撑表面21围合形成多个定位空间,定位空间可对商显膜片50进行夹紧定位,以便于贴膜工序的进行。并且,定位区域至少包括第一定位区域和第二定位区域,当定位柱40插接于第一定位区域的定位孔22时,可形成第一定位空间,当插接于第二定位区域的定位孔22时,即形成第二定位空间,第一定位空间和第二定位空间的大小不同,可适应夹紧不同尺寸类型的商显膜片,对不同定位区域的定位孔22进行插接定位柱40,即可调整定位空间的大小,以适应不同尺寸类型的商显膜片50,例如适应65寸、75寸或86寸的商显膜片50。不仅可提高商显膜片50的转运效率,还可提高商显膜片50的贴膜效率。In the embodiment of the present application, in the above technical solution, the material changing vehicle 10 is provided with a support plate 20 for supporting the commercial display film 50, and the commercial display film 50 can be directly transported by the material changing vehicle 10 to reduce manpower and reduce the bending damage of the commercial display film 50 during the rotation process. At the same time, the positioning column 40 is detachably plugged into the positioning hole 22 and protrudes from the support surface 21. The multiple positioning holes 22 enclose multiple positioning areas on the support surface 21, which enables the positioning column 40 to enclose multiple positioning spaces on the support surface 21 when plugged into the positioning hole 22. The positioning space can clamp and position the commercial display film 50 to facilitate the film laminating process. Furthermore, the positioning area includes at least a first positioning area and a second positioning area. When the positioning column 40 is inserted into the positioning hole 22 of the first positioning area, a first positioning space can be formed. When the positioning column 40 is inserted into the positioning hole 22 of the second positioning area, a second positioning space is formed. The sizes of the first positioning space and the second positioning space are different, which can adapt to clamping commercial display films of different sizes and types. By inserting the positioning column 40 into the positioning holes 22 of different positioning areas, the size of the positioning space can be adjusted to adapt to commercial display films 50 of different sizes and types, for example, to adapt to commercial display films 50 of 65 inches, 75 inches or 86 inches. Not only can the transportation efficiency of the commercial display film 50 be improved, but also the film sticking efficiency of the commercial display film 50 can be improved.

第二方面,本申请的实施例还提出了一种商显膜片的换料生产线1000,请参照图10,该换料生产线1000包括如上述第一方面任一实施例所述的换料装置100,以及接料装置200、架体300和转运机构400。In the second aspect, the embodiments of the present application further propose a material replacement production line 1000 for commercial display membranes. Please refer to Figure 10. The material replacement production line 1000 includes a material replacement device 100 as described in any embodiment of the first aspect above, as well as a material receiving device 200, a frame 300 and a transfer mechanism 400.

对于上述接料装置200,接料装置200包括用于承接商显膜片50的接料台210,例如,接料装置200包括支撑架220,接料台210可设置于支撑架220上。同换料装置100类似,接料装置200的接料台210上也可设置若干定位孔22以及定位柱40,以适应承载不同尺寸类似的商显膜片50。For the above-mentioned receiving device 200, the receiving device 200 includes a receiving platform 210 for receiving the commercial display film 50. For example, the receiving device 200 includes a support frame 220, and the receiving platform 210 can be arranged on the support frame 220. Similar to the material changing device 100, a plurality of positioning holes 22 and positioning columns 40 can also be arranged on the receiving platform 210 of the receiving device 200 to accommodate the receiving of commercial display films 50 of similar sizes.

对于上述架体300,架体300可采用龙门架结构,例如,架体300包括第一立柱310、第二立柱320以及连接与第一立柱310和第二立柱320之间的横梁330,可选的,第一立柱310与第二立柱320之间还可设置第三立柱340,第三立柱340连接并支撑横梁330,以提高架体300的整体稳定性。横梁330位于换料装置100以及接料装置200的上方,并且横梁330上还设置有第二导轨331。例如,第二导轨331沿第二方向Y设置,换料装置100与接料装置200沿第二方向Y依次设置。For the above-mentioned frame 300, the frame 300 may adopt a gantry structure. For example, the frame 300 includes a first column 310, a second column 320, and a crossbeam 330 connected between the first column 310 and the second column 320. Optionally, a third column 340 may be arranged between the first column 310 and the second column 320, and the third column 340 is connected to and supports the crossbeam 330 to improve the overall stability of the frame 300. The crossbeam 330 is located above the material changing device 100 and the material receiving device 200, and a second guide rail 331 is also arranged on the crossbeam 330. For example, the second guide rail 331 is arranged along the second direction Y, and the material changing device 100 and the material receiving device 200 are arranged in sequence along the second direction Y.

对于上述转运机构400,转运机构400可移动设置于第二导轨331,例如第二导轨331采用线轨或硬轨,转运机构400则可采用丝杆螺母的驱动形式,以使得转运机构400可沿第二导轨331移动。转运机构400包括用于抓取商显膜片50的转运件410,转运件410可采用诸如机械手或吸盘等抓取部件,转运件410用于在换料装置100与接料装置200之间搬运商显膜片50。例如,转运机构400沿第二导轨331移动至换料装置100的上方,转运件410吸取换料装置100上的商显膜片50,转运机构400再沿第二导轨331移动至接料装置200的上方,并将商显膜片50放置接料装置200的接料台210上,以完成商显膜片50的自动转运,不仅减少人工成本,还可减少商显膜片50转运使得弯折变形。The above-mentioned transfer mechanism 400 can be movably arranged on the second guide rail 331. For example, the second guide rail 331 adopts a linear rail or a hard rail, and the transfer mechanism 400 can be driven by a screw nut so that the transfer mechanism 400 can move along the second guide rail 331. The transfer mechanism 400 includes a transfer member 410 for grabbing the commercial display film 50. The transfer member 410 can adopt a grabbing member such as a manipulator or a suction cup. The transfer member 410 is used to carry the commercial display film 50 between the material changing device 100 and the material receiving device 200. For example, the transfer mechanism 400 moves along the second guide rail 331 to the top of the material changing device 100, the transfer member 410 absorbs the commercial display film 50 on the material changing device 100, and the transfer mechanism 400 moves along the second guide rail 331 to the top of the material receiving device 200, and places the commercial display film 50 on the material receiving table 210 of the material receiving device 200 to complete the automatic transfer of the commercial display film 50, which not only reduces labor costs, but also reduces bending and deformation of the commercial display film 50 caused by transportation.

最后应说明的是:以上实施例仅用以说明本申请的技术方案,而非对其限制;在本申请的思路下,以上实施例或者不同实施例中的技术特征之间也可以进行组合,步骤可以以任意顺序实现,并存在如上所述的本申请的不同方面的许多其它变化,为了简明,它们没有在细节中提供;尽管参照前述实施例对本申请进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本申请各实施例技术方案的范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present application, rather than to limit them. Under the concept of the present application, the technical features in the above embodiments or different embodiments can also be combined, the steps can be implemented in any order, and there are many other changes in different aspects of the present application as described above, which are not provided in detail for the sake of simplicity. Although the present application has been described in detail with reference to the aforementioned embodiments, a person of ordinary skill in the art should understand that the technical solutions described in the aforementioned embodiments can still be modified, or some of the technical features can be replaced by equivalents. These modifications or replacements do not deviate the essence of the corresponding technical solutions from the scope of the technical solutions of the embodiments of the present application.

Claims (10)

1. A device for changing a commercial display membrane, comprising:
The material changing vehicle is connected with a first guide wheel;
The support plate is arranged on the material changing vehicle and is provided with a support surface, and a plurality of positioning holes are formed in the support surface;
the first guide wheel is movably arranged on the first guide rail;
The positioning columns are detachably inserted into the positioning holes and protrude out of the supporting surface, and a plurality of positioning spaces are formed by surrounding the positioning columns, wherein the positioning columns are arranged to be selectively matched between the positioning holes in a switching mode so as to change the size of the positioning spaces.
2. The device of claim 1, further comprising a positioning and clamping mechanism, the positioning and clamping mechanism comprising:
The positioning plate is arranged at one end of the first guide rail along a first direction, and the first direction is the length direction of the first guide rail;
and the hook connector is connected with the positioning plate and is used for being connected with the reloading coupler.
3. The device for changing a commercial display membrane according to claim 2, wherein the positioning and clamping mechanism further comprises:
The rotating shaft is arranged on the positioning plate;
The rotating piece comprises a second part, the hook connector comprises a first part connected with the second part, the first part is provided with a first surface and a second surface which are oppositely arranged, the second part is bent and arranged towards the direction perpendicular to the first surface, and the second part protrudes out of the second surface; the rotating shaft is arranged between the first part and the second part, and the first part and the second part can rotate around the rotating shaft; the hooking piece further comprises a hooking part, the hooking part is connected to the first part, the hooking part is bent towards the direction perpendicular to the first surface, and the hooking part protrudes out of the first surface;
And the driving piece is connected with the second part and used for driving the rotating piece to rotate around the rotating shaft.
4. A device for changing a commercial display membrane according to claim 3, wherein the driving member comprises a cylinder, the telescopic end of the cylinder being hinged to the second portion, the cylinder being adapted to drive the second portion to rotate about the axis of rotation.
5. The device of claim 4, wherein the positioning and clamping mechanism further comprises a mounting base, and the cylinder is rotatably disposed on the mounting base.
6. The device according to claim 4, wherein a hooking frame is provided at an end of the carriage facing the positioning plate, and the hooking member is hooked to or disengaged from the hooking frame under the driving of the driving member.
7. The device for changing a commercial display membrane according to claim 2, wherein,
The first guide rail comprises a first end part and a second end part which are oppositely arranged along the first direction, and the positioning plate is arranged at the first end part;
the first guide rail is provided with a chute, and the first guide wheel is movably arranged in the chute;
the second end part is also provided with a guide groove which is communicated with the chute;
the cross-sectional area of the guide groove in the second direction gradually increases along the direction from the slide groove to the guide groove.
8. The device for changing a commercial display membrane according to claim 7, wherein the device further comprises a first guide plate and a second guide plate;
The first guide plate and the second guide plate are oppositely arranged along a second direction, and a guide space is formed between the first guide plate and the second guide plate;
The skip car can move along the guide space, and the second end part of the first guide rail is arranged in the guide space.
9. The device for changing a commercial display membrane according to claim 8, wherein in a second direction, two sides of the changing vehicle are respectively connected with a second guide wheel and a third guide wheel, the second guide wheel is used for propping and rolling with the first guide plate, and the third guide wheel is used for propping and rolling with the second guide plate.
10. A commercial film changing line, characterized by comprising a commercial film changing device as defined in any one of claims 1 to 9, and
The receiving device comprises a receiving platform for receiving the commercial display membrane;
The frame body is provided with a cross beam, the cross beam is arranged above the material changing device and the material receiving device, and a second guide rail is arranged on the cross beam;
The transfer mechanism is movably arranged on the second guide rail and comprises a transfer piece used for grabbing the commercial display membrane, and the transfer piece is used for carrying the commercial display membrane between the material changing device and the material receiving device.
CN202420258745.7U 2024-02-01 2024-02-01 Material changing device and material changing production line for commercial display diaphragm Active CN221624872U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN119612116A (en) * 2025-01-06 2025-03-14 一汽解放汽车有限公司 Gear circulation system

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN119612116A (en) * 2025-01-06 2025-03-14 一汽解放汽车有限公司 Gear circulation system

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