CN221620426U - Automatic oil brushing bending machine - Google Patents
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- CN221620426U CN221620426U CN202322932129.3U CN202322932129U CN221620426U CN 221620426 U CN221620426 U CN 221620426U CN 202322932129 U CN202322932129 U CN 202322932129U CN 221620426 U CN221620426 U CN 221620426U
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- 238000005452 bending Methods 0.000 title claims abstract description 100
- 230000001680 brushing effect Effects 0.000 title claims description 8
- 230000000087 stabilizing effect Effects 0.000 claims abstract description 7
- 239000012535 impurity Substances 0.000 claims description 14
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 claims description 14
- 230000005540 biological transmission Effects 0.000 claims description 11
- 239000007921 spray Substances 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 2
- 239000002184 metal Substances 0.000 description 9
- 238000009434 installation Methods 0.000 description 6
- 238000000034 method Methods 0.000 description 3
- 239000002699 waste material Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 239000011241 protective layer Substances 0.000 description 1
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Abstract
本实用新型公开了一种自动刷油折弯机，包括主机架，主机架上安装有左右朝向的下折弯模具座，位于下折弯模具座左右两侧的主机架上安装有稳定支撑架，稳定支撑架顶部安装有折弯液压缸，折弯液压缸的伸缩杆底部穿过稳定支撑架顶部并连接有与下折弯模具座对应的上折弯模具。本实用新型利用高压喷头可以在折弯前对模具座进行清洁，利用涂油刷头在折弯前对下折弯模具座进行刷油，折弯后对零件的表面刷油，确保折弯工件整体的刷油效果，进行良好的表面防护。本实用新型的下折弯模具座内侧设置有限位挡板，可以对待折弯的板材进行放置限位，确保板材的折弯质量，限位挡板的水平位置和高度位置均为可调节结构设置，能够满足不同型号板材的折弯需求。
The utility model discloses an automatic oil-brushing bending machine, including a main frame, a lower bending die seat facing left and right installed on the main frame, a stabilizing support frame installed on the main frame on the left and right sides of the lower bending die seat, a bending hydraulic cylinder installed on the top of the stabilizing support frame, and the bottom of the telescopic rod of the bending hydraulic cylinder passes through the top of the stabilizing support frame and is connected to an upper bending die corresponding to the lower bending die seat. The utility model can use a high-pressure nozzle to clean the die seat before bending, use an oiling brush head to brush oil on the lower bending die seat before bending, and brush oil on the surface of the part after bending, so as to ensure the overall oiling effect of the bent workpiece and perform good surface protection. A limiting baffle is arranged on the inner side of the lower bending die seat of the utility model, which can be used to place and limit the plate to be bent to ensure the bending quality of the plate. The horizontal position and height position of the limiting baffle are both adjustable structural settings, which can meet the bending requirements of plates of different models.
Description
技术领域Technical Field
本实用新型属于折弯机相关技术领域，具体地说，涉及一种自动刷油折弯机。The utility model belongs to the technical field related to bending machines, and specifically relates to an automatic oil brushing bending machine.
背景技术Background Art
对板类零件进行成型加工时，经常会用到折弯机，折弯机是一种能够对薄板进行折弯的机器，为了防止成型后的钣金件被锈蚀，一般在钣金件表面涂刷防锈油以形成保护层，目前的折弯机仅具备对钣金件的折弯功能，在完成对钣材的折弯后，需要人工将板材从折弯机上取下后手动涂刷，这种方式工作效率低、工作强度大，人容易疲劳，将会造成刷油不均匀，同时在刷油的过程中无法对折弯槽中的杂质进行清扫，将会影响钣金件折弯质量，在对板材进行折弯加工时，直接将板材放置在下折弯模具上，无法对板材进行有效的限位，会出现折弯位置不正，造成原料的浪费，无法保证产品的折弯质量。When forming plate parts, a bending machine is often used. A bending machine is a machine that can bend thin plates. In order to prevent the formed sheet metal parts from rusting, anti-rust oil is generally applied on the surface of the sheet metal parts to form a protective layer. The current bending machine only has the bending function of sheet metal parts. After the sheet metal is bent, it is necessary to manually remove the sheet metal from the bending machine and manually apply the oil. This method has low work efficiency and high work intensity. People are prone to fatigue and will cause uneven oiling. At the same time, impurities in the bending groove cannot be cleaned during the oiling process, which will affect the bending quality of the sheet metal parts. When the sheet metal is bent, the sheet metal is directly placed on the lower bending mold, and the sheet metal cannot be effectively limited. The bending position will be incorrect, resulting in waste of raw materials and the bending quality of the product cannot be guaranteed.
实用新型内容Utility Model Content
本实用新型要解决的技术问题在于克服现有技术的不足，提供一种自动刷油折弯机，为解决上述技术问题，本实用新型采用技术方案的基本构思是：The technical problem to be solved by the utility model is to overcome the deficiencies of the prior art and provide an automatic oil brushing bending machine. To solve the above technical problems, the basic concept of the technical solution adopted by the utility model is:
一种自动刷油折弯机，包括主机架，主机架上安装有左右朝向的下折弯模具座，位于下折弯模具座左右两侧的主机架上安装有稳定支撑架，稳定支撑架顶部安装有折弯液压缸，折弯液压缸的伸缩杆底部穿过稳定支撑架顶部并连接有与下折弯模具座对应的上折弯模具；An automatic oil brushing bending machine comprises a main frame, a lower bending die seat facing left and right is installed on the main frame, a stabilizing support frame is installed on the main frame on the left and right sides of the lower bending die seat, a bending hydraulic cylinder is installed on the top of the stabilizing support frame, and the bottom of the telescopic rod of the bending hydraulic cylinder passes through the top of the stabilizing support frame and is connected to an upper bending die corresponding to the lower bending die seat;
主机架上后侧的左右两端分别设置有支撑座一和支撑座二，支撑座一和支撑座二之间通过轴承安装有传动丝杠，传动丝杠上安装有移动螺母座，移动螺母座上端贯穿滑动设置滑杆，滑杆的两端分别与支撑座一和支撑座二连接，支撑座一的外侧固定安装有电机，电机的输出端与传动丝杆连接；A support seat 1 and a support seat 2 are respectively arranged at the left and right ends of the rear side of the main frame, a transmission screw is installed between the support seat 1 and the support seat 2 through a bearing, a movable nut seat is installed on the transmission screw, a sliding rod is slidably arranged on the upper end of the movable nut seat, and the two ends of the sliding rod are respectively connected to the support seat 1 and the support seat 2, a motor is fixedly installed on the outer side of the support seat 1, and the output end of the motor is connected to the transmission screw;
位于稳定支撑架与下折弯模具座左侧之间的主机架上放置有防锈油存储箱，防锈油存储箱的上方设置有与下折弯模具座的模腔相匹配的涂油刷头，涂油刷头的上方通过连接板与升降气缸的气缸杆固定连接，升降气缸固定安装在移动支撑板上，移动支撑板与移动螺母座安装连接。An anti-rust oil storage box is placed on the main frame between the stable support frame and the left side of the lower bending mold seat. An oiling brush head matching the mold cavity of the lower bending mold seat is arranged above the anti-rust oil storage box. The top of the oiling brush head is fixedly connected to the cylinder rod of the lifting cylinder through a connecting plate. The lifting cylinder is fixedly mounted on the movable support plate, and the movable support plate is installed and connected to the movable nut seat.
优选的，移动支撑板靠近下折弯模具座的一侧固定设置有固定支撑杆，固定支撑杆的端头位置通过固定卡扣安装有喷气管，喷气管上安装有朝向下折弯模具座的向下倾斜的高压喷头，位于升降气缸侧边的移动支撑板上设置有高压气泵，高压气泵与喷气管之间通过软管连接。利用高压气泵和喷气管可以将折弯工件和下折弯模具座内的废屑、杂质吹走，向下倾斜设置的高压喷头，确保吹出的高压风可以将碎屑、杂质清除干净。Preferably, a fixed support rod is fixedly provided on one side of the movable support plate close to the lower bending die seat, an air jet is installed at the end of the fixed support rod through a fixed buckle, a high-pressure nozzle tilted downward toward the lower bending die seat is installed on the air jet, a high-pressure air pump is provided on the movable support plate located on the side of the lifting cylinder, and the high-pressure air pump is connected to the air jet via a hose. The high-pressure air pump and the air jet can be used to blow away the waste and impurities in the bending workpiece and the lower bending die seat, and the high-pressure nozzle tilted downward ensures that the high-pressure wind blown out can clean up the debris and impurities.
优选的，位于稳定支撑架与下折弯模具座右侧之间的主机架上设置有碎屑杂质收集箱，碎屑杂质收集箱的三面均设置有延伸挡板。被吹走的碎屑通过碎屑杂质收集箱收集起来。Preferably, a debris impurity collection box is provided on the main frame between the stable support frame and the right side of the lower bending mold seat, and three sides of the debris impurity collection box are provided with extended baffles. The blown away debris is collected by the debris impurity collection box.
优选的，下折弯模具座的后外侧通过安装螺柱安装有限位挡板，限位挡板上加工有用于安装螺柱穿行的调节孔，调节孔为纵向长圆孔结构，限位挡板两侧面的安装螺柱上均安装有锁紧螺母。调节孔便于对限位挡板进行上下位置的调节。限位挡板与下折弯模具座贴合设置，通过锁紧螺母固定，可以高于或低于下折弯模具座的上平面，能够满足不同定位需要。Preferably, a limit baffle is installed on the rear outer side of the lower bending mold seat through an installation stud, and an adjustment hole for the installation stud to pass through is processed on the limit baffle, and the adjustment hole is a longitudinal oblong hole structure, and locking nuts are installed on the installation studs on both sides of the limit baffle. The adjustment hole facilitates the adjustment of the upper and lower positions of the limit baffle. The limit baffle is arranged in a close fit with the lower bending mold seat and fixed by a locking nut, and can be higher or lower than the upper plane of the lower bending mold seat, which can meet different positioning needs.
本实用新型的折弯机上配设安装有可以水平移动的涂油刷头和高压喷头，利用高压喷头可以在折弯前对模具座进行清洁，折弯后对零件进行清洁，利用涂油刷头在折弯前对下折弯模具座进行刷油，折弯后对零件的表面刷油，确保折弯工件整体的刷油效果，进行良好的表面防护。The bending machine of the utility model is equipped with an oiling brush head and a high-pressure nozzle that can move horizontally. The high-pressure nozzle can be used to clean the mold base before bending, and the parts can be cleaned after bending. The oiling brush head can be used to brush oil on the lower bending mold base before bending, and the surface of the parts can be brushed with oil after bending, so as to ensure the overall oiling effect of the bent workpiece and provide good surface protection.
本实用新型的下折弯模具座内侧设置有限位挡板，可以对待折弯的板材进行放置限位，确保板材的折弯质量，限位挡板的水平位置和高度位置均为可调节结构设置，能够满足不同型号板材的折弯需求。The utility model provides a limit baffle on the inner side of the lower bending die seat, which can be used to limit the placement of the plate to be bent to ensure the bending quality of the plate. The horizontal position and height position of the limit baffle are both adjustable structural settings, which can meet the bending requirements of plates of different models.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型的结构示意图；Fig. 1 is a schematic diagram of the structure of the utility model;
图2为图1中A处局部放大图。FIG. 2 is a partial enlarged view of point A in FIG. 1 .
图3为本实用新型的正面示意图；FIG3 is a front view of the present invention;
图4为本实用新型的背面示意图；FIG4 is a schematic diagram of the back side of the utility model;
图中：1、主机架；2、下折弯模具座；3、上折弯模具；4、折弯液压缸；5、稳定支撑架；6、碎屑杂质收集箱；7、延伸挡板；8、防锈油存储箱；9、限位挡板；10、支撑座一；11、支撑座二；12、电机；13、传动丝杠；14、移动螺母座；15、升降气缸；16、固定支撑杆；17、固定卡扣；18、喷气管；19、高压喷头；20、调节孔；21、安装螺柱；22、锁紧螺母；23、涂油刷头；24、连接板；25、高压气泵；26、移动支撑板；27、滑杆。In the figure: 1. Main frame; 2. Lower bending mold seat; 3. Upper bending mold; 4. Bending hydraulic cylinder; 5. Stable support frame; 6. Debris and impurity collection box; 7. Extension baffle; 8. Anti-rust oil storage box; 9. Limit baffle; 10. Support seat one; 11. Support seat two; 12. Motor; 13. Drive screw; 14. Moving nut seat; 15. Lifting cylinder; 16. Fixed support rod; 17. Fixed buckle; 18. Jet pipe; 19. High-pressure nozzle; 20. Adjustment hole; 21. Mounting stud; 22. Locking nut; 23. Oiling brush head; 24. Connecting plate; 25. High-pressure air pump; 26. Moving support plate; 27. Sliding rod.
具体实施方式DETAILED DESCRIPTION
如图1至图4所示，一种自动刷油折弯机，包括主机架1，主机架1上安装有左右朝向的下折弯模具座2，位于下折弯模具座2左右两侧的主机架1上安装有稳定支撑架5，稳定支撑架5顶部安装有折弯液压缸4，折弯液压缸4的伸缩杆底部穿过稳定支撑架5顶部并连接有与下折弯模具座2对应的上折弯模具3；As shown in Figures 1 to 4, an automatic oil brushing bending machine includes a main frame 1, a lower bending die seat 2 facing left and right is installed on the main frame 1, a stable support frame 5 is installed on the main frame 1 on the left and right sides of the lower bending die seat 2, a bending hydraulic cylinder 4 is installed on the top of the stable support frame 5, and the bottom of the telescopic rod of the bending hydraulic cylinder 4 passes through the top of the stable support frame 5 and is connected to an upper bending die 3 corresponding to the lower bending die seat 2;
主机架1上后侧的左右两端分别设置有支撑座一10和支撑座二11，支撑座一10和支撑座二11之间通过轴承安装有传动丝杠13，传动丝杠13上安装有移动螺母座14，移动螺母座14上端贯穿滑动设置滑杆27，滑杆27的两端分别与支撑座一10和支撑座二11连接，支撑座一10的外侧固定安装有电机12，电机12的输出端与传动丝杆13连接，电机12带动传动丝杆13进行正向或反向旋转，进而带动移动螺母座14向左或向右移动；A support seat 10 and a support seat 2 11 are respectively arranged at the left and right ends of the rear side of the main frame 1, a transmission screw 13 is installed between the support seat 10 and the support seat 2 11 through a bearing, a movable nut seat 14 is installed on the transmission screw 13, a sliding rod 27 is slidably arranged on the upper end of the movable nut seat 14, and the two ends of the sliding rod 27 are respectively connected to the support seat 10 and the support seat 2 11, a motor 12 is fixedly installed on the outer side of the support seat 10, and the output end of the motor 12 is connected to the transmission screw 13, and the motor 12 drives the transmission screw 13 to rotate forward or reverse, thereby driving the movable nut seat 14 to move left or right;
位于稳定支撑架5与下折弯模具座2左侧之间的主机架1上放置有防锈油存储箱8，防锈油存储箱8的上方设置有与下折弯模具座2的模腔相匹配的涂油刷头23，涂油刷头23的上方通过连接板24与升降气缸15的气缸杆固定连接，升降气缸15固定安装在移动支撑板26上，移动支撑板26与移动螺母座14安装连接，移动螺母座14带动移动支撑板26进行左右移动，进而带动涂油刷头23左右移动，当涂油刷头23位置左端时，通过升降气缸15带动涂油刷头23上下移动，下移时使涂油刷头23的刷毛蘸取防锈油存储箱8的防锈油。An anti-rust oil storage box 8 is placed on the main frame 1 between the stable support frame 5 and the left side of the lower bending mold seat 2. An oiling brush head 23 matching the mold cavity of the lower bending mold seat 2 is arranged above the anti-rust oil storage box 8. The top of the oiling brush head 23 is fixedly connected to the cylinder rod of the lifting cylinder 15 through a connecting plate 24. The lifting cylinder 15 is fixedly installed on a movable support plate 26. The movable support plate 26 is installed and connected to the movable nut seat 14. The movable nut seat 14 drives the movable support plate 26 to move left and right, thereby driving the oiling brush head 23 to move left and right. When the oiling brush head 23 is at the left end, the oiling brush head 23 is driven up and down by the lifting cylinder 15. When moving downward, the bristles of the oiling brush head 23 are dipped into the anti-rust oil in the anti-rust oil storage box 8.
其中，移动支撑板26靠近下折弯模具座2的一侧固定设置有固定支撑杆16，固定支撑杆16的端头位置通过固定卡扣17安装有喷气管18，喷气管18上安装有朝向下折弯模具座2的向下倾斜的高压喷头19，位于升降气缸15侧边的移动支撑板上设置有高压气泵25，高压气泵25与喷气管18之间通过软管连接。利用高压气泵25和喷气管18可以将折弯工件和下折弯模具座2内的废屑、杂质吹走，向下倾斜设置的高压喷头19，确保吹出的高压风可以将碎屑、杂质清除干净。Among them, a fixed support rod 16 is fixedly arranged on one side of the mobile support plate 26 close to the lower bending mold seat 2, and an air jet 18 is installed at the end position of the fixed support rod 16 through a fixed buckle 17. A high-pressure nozzle 19 tilted downward toward the lower bending mold seat 2 is installed on the air jet 18. A high-pressure air pump 25 is arranged on the mobile support plate located on the side of the lifting cylinder 15, and the high-pressure air pump 25 is connected to the air jet 18 through a hose. The high-pressure air pump 25 and the air jet 18 can be used to blow away the waste and impurities in the bending workpiece and the lower bending mold seat 2, and the high-pressure nozzle 19 tilted downward ensures that the high-pressure wind blown out can clean up the debris and impurities.
其中，位于稳定支撑架5与下折弯模具座2右侧之间的主机架1上设置有碎屑杂质收集箱6，碎屑杂质收集箱6的三面均设置有延伸挡板7，被吹走的碎屑通过碎屑杂质收集箱6收集起来。Among them, a debris and impurity collection box 6 is arranged on the main frame 1 between the stable support frame 5 and the right side of the lower bending mold base 2. The debris and impurity collection box 6 is provided with extended baffles 7 on three sides, and the debris blown away is collected by the debris and impurity collection box 6.
其中，涂油刷头23的形状规格与下折弯模具座2的模腔截面的形状规格相匹配，方便在下折弯模具座2的模腔进行刷油。The shape and specification of the oiling brush head 23 match the shape and specification of the cross section of the mold cavity of the lower bending mold seat 2 , so as to facilitate oiling the mold cavity of the lower bending mold seat 2 .
其中，下折弯模具座2的后外侧通过安装螺柱21安装有限位挡板9，限位挡板9上加工有用于安装螺柱21穿行的调节孔20，调节孔20为纵向长圆孔结构，限位挡板9两侧面的安装螺柱21上均安装有锁紧螺母22。调节孔20便于对限位挡板9进行上下位置的调节。限位挡板9与下折弯模具座2贴合设置，通过锁紧螺母22固定，可以高于或低于下折弯模具座2的上平面，能够满足不同定位需要。Among them, the rear outer side of the lower bending mold seat 2 is installed with a limit baffle 9 through an installation stud 21, and an adjustment hole 20 for the installation stud 21 to pass through is processed on the limit baffle 9. The adjustment hole 20 is a longitudinal oblong hole structure, and locking nuts 22 are installed on the installation studs 21 on both sides of the limit baffle 9. The adjustment hole 20 facilitates the adjustment of the upper and lower positions of the limit baffle 9. The limit baffle 9 is arranged in close contact with the lower bending mold seat 2 and is fixed by the locking nut 22. It can be higher or lower than the upper plane of the lower bending mold seat 2, which can meet different positioning needs.
电机12、高压气泵25、折弯液压缸4和升降气缸15均连接外部控制器，外部控制器连接外部电源。The motor 12, the high-pressure air pump 25, the bending hydraulic cylinder 4 and the lifting cylinder 15 are all connected to an external controller, and the external controller is connected to an external power supply.
本使用新型结构设计合理，使用方便，进行板材折弯加工时，涂油刷头23位于防锈油存储箱8的正上方，升降气缸15的气缸杆伸出，带动涂油刷头23向下移动，蘸取防锈油存储箱8内的防锈油，电机12带动传动丝杠13转动，进而带动移动螺母座14连同移动支撑板26上的装置同步移动，高压气泵25工作，高压空气经喷气管18从高压喷头19喷出，对下折弯模具座2进行清扫，随后涂油刷头23进行涂刷防锈油，清扫涂刷完成后，移动螺母座14复位，将待折弯的板材放置在下折弯模具座2上，板材的一条侧边与限位挡板9接触，利用限位挡板9进行限位，启动折弯液压缸4，带动上折弯模具3向下移动，将板材进行折弯加工，折弯加工完成后，上折弯模具3复位，升降气缸15和电机12重复上述工作，对折弯后的零件进行清扫和涂刷防锈油。The novel structure of the present invention is reasonably designed and easy to use. When the plate is bent, the oiling brush head 23 is located directly above the anti-rust oil storage box 8, and the cylinder rod of the lifting cylinder 15 extends to drive the oiling brush head 23 to move downward to dip the anti-rust oil in the anti-rust oil storage box 8. The motor 12 drives the transmission screw 13 to rotate, and then drives the moving nut seat 14 and the device on the moving support plate 26 to move synchronously. The high-pressure air pump 25 works, and the high-pressure air is sprayed from the high-pressure nozzle 19 through the jet pipe 18 to perform the bending of the lower bending mold seat 2. The plate to be bent is placed on the lower bending die seat 2, and one side of the plate contacts the limit baffle 9. The limit baffle 9 is used to limit the position, and the bending hydraulic cylinder 4 is started to drive the upper bending die 3 to move downward to bend the plate. After the bending process is completed, the upper bending die 3 is reset, and the lifting cylinder 15 and the motor 12 repeat the above work to clean and apply anti-rust oil to the bent parts.
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN120920624A (en) * | 2025-10-11 | 2025-11-11 | 南通鑫拓封头制造有限公司 | Cone-shaped end socket forming tool |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN120920624A (en) * | 2025-10-11 | 2025-11-11 | 南通鑫拓封头制造有限公司 | Cone-shaped end socket forming tool |
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Effective date of registration: 20241122 Address after: 843000 Aksu City Characteristic Industrial Park (South Park), Aksu Prefecture, Xinjiang Uygur Autonomous Region, west of Jianye Road and north of Guangming Road Patentee after: Aksu Junchuang Weiye Steel Structure Co.,Ltd. Country or region after: China Address before: 313200 Leidian Town Industrial Park, Deqing County, Huzhou City, Zhejiang Province (Wulintou, Tangbei Village) (self declared) Patentee before: Zhejiang Hangchao Intelligent Technology Co.,Ltd. Country or region before: China |
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