CN221619644U - Waste material processing apparatus is cut to textile fabric - Google Patents
Waste material processing apparatus is cut to textile fabric Download PDFInfo
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Abstract
Description
技术领域Technical Field
本实用新型涉及纺织面料废料处理技术领域,尤其涉及一种纺织面料剪断废料处理装置。The utility model relates to the technical field of textile fabric waste treatment, in particular to a textile fabric shear waste treatment device.
背景技术Background Art
纺织面料,按织造方法分,有纬编针织面料和经编针织面料两类,纬编针织面料常以低弹涤纶丝或异型涤纶丝、锦纶丝、棉纱和毛纱等为原料。现有的纺织面料应用已经十分广泛了,具有结构简单使用方便的优点,针对现有的纺织面料加工用的剪断装置,布料剪断后其中的废料需要进行回收处理。Textile fabrics are classified into two categories according to the weaving method: weft knitted fabrics and warp knitted fabrics. Weft knitted fabrics are usually made of low-elastic polyester yarn or special-shaped polyester yarn, nylon yarn, cotton yarn and wool yarn. Existing textile fabrics have been widely used and have the advantages of simple structure and convenient use. For the existing shearing device used for textile fabric processing, the waste materials after the fabric is cut need to be recycled.
现有公开号为CN215660535U的专利公开了一种生产纺织面料的剪断废料处理装置,包括工作台,所述工作台的前侧固定安装有收集箱,所述收集箱的内部左右两侧均固定安装有收集斗,所述收集箱的内部左侧固定安装有第一电机,所述第一电机的输出轴上固定连接有贯穿两个收集斗并与收集箱转动连接的双向螺旋输送轴,所述收集箱的内部左右两侧均固定安装有与收集斗内部相通的处理箱,所述处理箱的内部固定安装有第二电机。该生产纺织面料的剪断废料处理装置,通过第三电机的启动可以带动输送带转动,进而转动后的输送带将粉碎后的纺织废料输送至从排料孔排出,避免现有需要收集后再转接下一处理工程进行操作而带来的效率低和工作繁琐的问题。The existing patent with publication number CN215660535U discloses a shear waste processing device for producing textile fabrics, including a workbench, a collection box is fixedly installed on the front side of the workbench, and collection buckets are fixedly installed on the left and right sides of the collection box. A first motor is fixedly installed on the left side of the collection box, and a bidirectional spiral conveying shaft that passes through two collection buckets and is rotatably connected to the collection box is fixedly connected to the output shaft of the first motor, and a processing box that communicates with the inside of the collection bucket is fixedly installed on the left and right sides of the collection box, and a second motor is fixedly installed inside the processing box. The shear waste processing device for producing textile fabrics can drive the conveyor belt to rotate by starting the third motor, and then the rotating conveyor belt conveys the crushed textile waste to be discharged from the discharge hole, avoiding the problems of low efficiency and cumbersome work caused by the existing need to collect and then transfer to the next processing project for operation.
上述装置中通过粉碎辊可以对纺织面料废料进行粉碎处理,但是在粉碎的过程中会产生一些细小的绒毛碎屑,然后上述现有装置中没有对绒毛碎屑进行清理,这些绒毛碎屑会漂浮在空气中,对工作环境造成污染,容易被工作人员吸入体内,对工作人员的身体健康造成危害。In the above-mentioned device, textile fabric waste can be crushed by a crushing roller, but some fine fluff debris will be generated in the crushing process, and the fluff debris is not cleaned in the above-mentioned existing device. These fluff debris will float in the air, polluting the working environment, and can be easily inhaled by the staff, causing harm to the health of the staff.
针对上述问题,我们提出一种纺织面料剪断废料处理装置。In view of the above problems, we propose a device for processing textile fabric cutting waste.
实用新型内容Utility Model Content
本实用新型的目的是为了解决现有技术中“上述装置中通过粉碎辊可以对纺织面料废料进行粉碎处理,但是在粉碎的过程中会产生一些细小的绒毛碎屑,然后上述现有装置中没有对绒毛碎屑进行清理,这些绒毛碎屑会漂浮在空气中,对工作环境造成污染,容易被工作人员吸入体内,对工作人员的身体健康造成危害”的缺陷,从而提出一种纺织面料剪断废料处理装置。The purpose of the utility model is to solve the defect in the prior art that "the above-mentioned device can pulverize textile fabric waste by a pulverizing roller, but some fine fluff debris will be generated in the pulverizing process, and then the above-mentioned existing device does not clean the fluff debris, and these fluff debris will float in the air, causing pollution to the working environment, and can be easily inhaled into the body by the staff, causing harm to the health of the staff", thereby proposing a textile fabric cut waste treatment device.
为了实现上述目的,本实用新型采用了如下技术方案:In order to achieve the above purpose, the utility model adopts the following technical solutions:
一种纺织面料剪断废料处理装置,包括处理箱,所述处理箱的内壁上固定连接有支撑板,所述支撑板的上端固定连接有双轴电机,所述双轴电机的输出端对称固定连接有两个蜗杆,每个所述蜗杆上均啮合连接有蜗轮,两个所述蜗杆相背的一端均固定连接有横杆,所述处理箱的内壁中对称固定连接有两个风箱,每个所述风箱的内壁上均固定连接有过滤网板,两个所述横杆相背的一端均贯穿风箱的侧壁和过滤网板并转动连接在风箱的内壁上,每个所述横杆上均固定套接有单向叶片,两个所述风箱相背的一侧均对称开设有两个排气口,每个所述排气口中均固定连接有空气过滤网,两个所述风箱相对的一侧均对称开设有两个进风口,每个所述蜗轮的中心处均竖直固定穿插有竖杆,每个所述竖杆的侧壁上均等间距的对称固定连接有多个粉碎刀片。A textile fabric shear waste processing device comprises a processing box, a support plate is fixedly connected to the inner wall of the processing box, a double-axis motor is fixedly connected to the upper end of the support plate, two worms are symmetrically fixedly connected to the output end of the double-axis motor, each of the worms is meshed with a worm wheel, and the opposite ends of the two worms are fixedly connected to a cross bar, two bellows are symmetrically fixedly connected to the inner wall of the processing box, a filter screen is fixedly connected to the inner wall of each bellows, the opposite ends of the two cross bars penetrate the side wall and the filter screen of the bellows and are rotatably connected to the inner wall of the bellows, a unidirectional blade is fixedly sleeved on each of the cross bars, two exhaust ports are symmetrically provided on the opposite sides of the two bellows, an air filter is fixedly connected to each of the exhaust ports, two air inlets are symmetrically provided on the opposite sides of the two bellows, a vertical rod is vertically fixedly inserted at the center of each of the worm wheels, and a plurality of crushing blades are symmetrically fixedly connected to the side walls of each of the vertical rods at equal intervals.
优选的,所述处理箱的内壁上固定连接有导料块,所述导料块的中心处竖直开设有下料孔。Preferably, a material guide block is fixedly connected to the inner wall of the processing box, and a material discharge hole is vertically opened at the center of the material guide block.
优选的,所述处理箱的上端面固定安装有工作台,所述工作台上对称开设有两个进料孔并与处理箱内部相连通。Preferably, a workbench is fixedly mounted on the upper end surface of the processing box, and two feed holes are symmetrically provided on the workbench and are connected to the interior of the processing box.
优选的,所述导料块内开设有空腔,所述空腔的内壁上固定安装有输送组件,所述处理箱的右侧开设有排料口。Preferably, a cavity is provided in the material guide block, a conveying assembly is fixedly mounted on the inner wall of the cavity, and a discharge port is provided on the right side of the processing box.
优选的,两个所述竖杆的上端均转动连接在处理箱的内壁上,两个所述横杆均转动连接在风箱和过滤网板的内壁中。Preferably, the upper ends of the two vertical rods are rotatably connected to the inner wall of the processing box, and the two horizontal rods are rotatably connected to the inner wall of the wind box and the filter screen plate.
优选的,两个所述风箱的下端均固定连接有收纳箱,每个所述收纳箱均通过通孔与风箱内部相连通,两个所述收纳箱相对的一侧均设置有密封塞。Preferably, the lower ends of the two bellows are fixedly connected to a storage box, each of the storage boxes is connected to the interior of the bellows through a through hole, and sealing plugs are provided on opposite sides of the two storage boxes.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:
通过双轴电机、蜗杆和蜗轮可以带动竖杆转动,竖杆会带动粉碎刀片转动,通过粉碎刀片可以对废料进行粉碎处理;同时通过蜗杆和横杆可以带动单向叶片转动,单向叶片转动会产生负压并通过进风口吸入空气和绒毛碎屑,空气可以通过出风口排出,通过过滤网板可以对绒毛碎屑进行过滤处理,防止绒毛碎屑对周围工作环境造成污染,避免被工作人员吸入体内,防止对工作人员的身体健造成危害。The dual-axis motor, worm and worm gear can drive the vertical rod to rotate, and the vertical rod will drive the crushing blade to rotate, and the waste can be crushed by the crushing blade; at the same time, the worm and cross bar can drive the one-way blade to rotate, and the rotation of the one-way blade will generate negative pressure and inhale air and fluff debris through the air inlet. The air can be discharged through the air outlet, and the fluff debris can be filtered through the filter plate to prevent the fluff debris from polluting the surrounding working environment and avoiding being inhaled by the staff to prevent harm to the health of the staff.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型提出的一种纺织面料剪断废料处理装置的正面结构示意图;FIG1 is a front structural schematic diagram of a textile fabric shear waste treatment device proposed by the utility model;
图2为本实用新型提出的一种纺织面料剪断废料处理装置的正面剖视结构示意图;FIG2 is a front cross-sectional structural schematic diagram of a textile fabric shearing waste treatment device proposed by the utility model;
图3为本实用新型提出的一种纺织面料剪断废料处理装置中风箱处的放大结构示意图。FIG3 is an enlarged structural diagram of a bellows in a textile fabric shear waste treatment device proposed by the present invention.
图中:1处理箱、2工作台、3支撑板、4双轴电机、5蜗杆、6蜗轮、7横杆、8风箱、9过滤网板、10单向叶片、11收纳箱、12竖杆、13粉碎刀片、14导料块、15输送组件。In the figure: 1 processing box, 2 working table, 3 supporting plate, 4 double-axis motor, 5 worm, 6 worm wheel, 7 cross bar, 8 bellows, 9 filter screen, 10 one-way blade, 11 storage box, 12 vertical rod, 13 crushing blade, 14 material guide block, 15 conveying assembly.
具体实施方式DETAILED DESCRIPTION
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
在本实用新型的描述中,需要理解的是,术语“上”、“下”、“前”、“后”、“左”、“右”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.
参照图1-图3,一种纺织面料剪断废料处理装置,包括处理箱1,处理箱1的内壁上固定连接有支撑板3,支撑板3的上端固定连接有双轴电机4,双轴电机4的输出端对称固定连接有两个蜗杆5,每个蜗杆5上均啮合连接有蜗轮6,两个蜗杆5相背的一端均固定连接有横杆7,处理箱1的内壁中对称固定连接有两个风箱8,每个风箱8的内壁上均固定连接有过滤网板9,两个横杆7相背的一端均贯穿风箱8的侧壁和过滤网板9并转动连接在风箱8的内壁上,每个横杆7上均固定套接有单向叶片10,两个风箱8相背的一侧均对称开设有两个排气口,每个排气口中均固定连接有空气过滤网,两个风箱8相对的一侧均对称开设有两个进风口,每个蜗轮6的中心处均竖直固定穿插有竖杆12,每个竖杆12的侧壁上均等间距的对称固定连接有多个粉碎刀片13,通过双轴电机4、蜗杆5和蜗轮6可以带动竖杆12转动,竖杆12会带动粉碎刀片13转动,通过粉碎刀片13可以对废料进行粉碎处理;同时通过蜗杆5和横杆7可以带动单向叶片10转动,单向叶片10转动会产生负压并通过进风口吸入空气和绒毛碎屑,空气可以通过出风口排出,通过过滤网板9可以对绒毛碎屑进行过滤处理,防止绒毛碎屑对周围工作环境造成污染,避免被工作人员吸入体内,防止对工作人员的身体健造成危害。Referring to Figures 1 to 3, a textile fabric shear waste processing device includes a processing box 1, a support plate 3 is fixedly connected to the inner wall of the processing box 1, a double-axis motor 4 is fixedly connected to the upper end of the support plate 3, two worms 5 are symmetrically fixedly connected to the output end of the double-axis motor 4, each worm 5 is meshingly connected to a worm wheel 6, and the opposite ends of the two worms 5 are fixedly connected to a cross bar 7, two bellows 8 are symmetrically fixedly connected to the inner wall of the processing box 1, a filter screen plate 9 is fixedly connected to the inner wall of each bellows 8, the opposite ends of the two cross bars 7 penetrate the side wall of the bellows 8 and the filter screen plate 9 and are rotatably connected to the inner wall of the bellows 8, each cross bar 7 is fixedly sleeved with a unidirectional blade 10, two exhaust ports are symmetrically opened on the opposite sides of the two bellows 8, and an air filter is fixedly connected to each exhaust port. Two air inlets are symmetrically provided on opposite sides of the bellows 8, and a vertical rod 12 is vertically fixed and inserted at the center of each worm gear 6. A plurality of crushing blades 13 are symmetrically fixedly connected to the side walls of each vertical rod 12 at equal intervals. The vertical rod 12 can be driven to rotate by the dual-axis motor 4, the worm 5 and the worm gear 6, and the vertical rod 12 will drive the crushing blades 13 to rotate, and the waste can be crushed by the crushing blades 13; at the same time, the worm 5 and the cross bar 7 can drive the one-way blades 10 to rotate, and the rotation of the one-way blades 10 will generate negative pressure and inhale air and fluff debris through the air inlet, and the air can be discharged through the air outlet, and the fluff debris can be filtered through the filter screen 9 to prevent the fluff debris from polluting the surrounding working environment and being inhaled into the body by the staff, thereby preventing harm to the health of the staff.
其中,处理箱1的内壁上固定连接有导料块14,导料块14的中心处竖直开设有下料孔,导料块14可以对废料起到导料的作用。A material guide block 14 is fixedly connected to the inner wall of the processing box 1 , and a material discharge hole is vertically opened at the center of the material guide block 14 . The material guide block 14 can guide the waste materials.
其中,处理箱1的上端面固定安装有工作台2,工作台2上对称开设有两个进料孔并与处理箱1内部相连通,废料可以通过进料孔送入到处理箱1中。A workbench 2 is fixedly mounted on the upper end surface of the processing box 1 , and two feed holes are symmetrically provided on the workbench 2 and are connected to the interior of the processing box 1 , and waste materials can be fed into the processing box 1 through the feed holes.
其中,导料块14内开设有空腔,空腔的内壁上固定安装有输送组件15,处理箱1的右侧开设有排料口,通过输送组件15可以对废料进行输送。A cavity is defined in the guide block 14 , a conveying assembly 15 is fixedly mounted on the inner wall of the cavity, and a discharge port is defined on the right side of the processing box 1 , through which the waste can be conveyed.
其中,两个竖杆12的上端均转动连接在处理箱1的内壁上,两个横杆7均转动连接在风箱8和过滤网板9的内壁中,竖杆12可以带动粉碎刀片13转动。The upper ends of the two vertical rods 12 are rotatably connected to the inner wall of the processing box 1, and the two horizontal rods 7 are rotatably connected to the inner walls of the wind box 8 and the filter screen plate 9. The vertical rods 12 can drive the crushing blades 13 to rotate.
其中,两个风箱8的下端均固定连接有收纳箱11,每个收纳箱11均通过通孔与风箱8内部相连通,两个收纳箱11相对的一侧均设置有密封塞,收纳箱11可以用于收纳绒毛碎屑。Among them, the lower ends of the two bellows 8 are fixedly connected with a storage box 11, each storage box 11 is connected to the inside of the bellows 8 through a through hole, and sealing plugs are provided on the opposite sides of the two storage boxes 11. The storage boxes 11 can be used to store fluff debris.
本实用新型中,装置工作时,纺织产生的废料可以通过进料孔进入到处理箱1中,然后启动双轴电机4,其输出端会带动蜗杆5转动,蜗杆5会带动蜗轮6转动,蜗轮6会带动竖杆12转动,竖杆12会带动粉碎刀片13转动,通过粉碎刀片13可以对纺织废料进行粉碎处理,粉碎后的废料会掉落在输送组件15上,通过输送组件15可以把废料排出;在此过程中,会产生一些细小的绒毛碎屑,通过蜗杆5会带动横杆7转动,横杆7会带动单向叶片10转动,单向叶片10转动会产生负压并通过进风口吸入空气和绒毛碎屑,空气可以通过出风口排出,通过过滤网板9可以对绒毛碎屑进行过滤处理,防止绒毛碎屑对周围工作环境造成污染,避免被工作人员吸入体内,防止对工作人员的身体健造成危害,本说明中未作详细描的内容属于本领域专业技术人员公知的现有技术。In the utility model, when the device is working, the waste generated by textile can enter the processing box 1 through the feed hole, and then the double-axis motor 4 is started, and its output end will drive the worm 5 to rotate, the worm 5 will drive the worm wheel 6 to rotate, the worm wheel 6 will drive the vertical rod 12 to rotate, and the vertical rod 12 will drive the crushing blade 13 to rotate, and the textile waste can be crushed by the crushing blade 13, and the crushed waste will fall on the conveying assembly 15, and the waste can be discharged through the conveying assembly 15; in this process, some fine fluff debris will be generated, and the worm 5 will drive the cross bar 7 to rotate, and the cross bar 7 will drive the one-way blade 10 to rotate. The rotation of the one-way blade 10 will generate negative pressure and inhale air and fluff debris through the air inlet, and the air can be discharged through the air outlet. The fluff debris can be filtered through the filter screen plate 9 to prevent the fluff debris from polluting the surrounding working environment, avoiding being inhaled into the body by the staff, and preventing harm to the health of the staff. The content not described in detail in this description belongs to the prior art known to professional and technical personnel in this field.
尽管参照前实施例对本实用新型进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。Although the utility model has been described in detail with reference to the previous embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the utility model should be included in the protection scope of the utility model.
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Effective date of registration: 20250825 Address after: 223700 Jiangsu Province Suqian City Suyang County Aiyuan Town Quanmin Chuangye Park Development Avenue 16 A Building Patentee after: Jiangsu Huashuo Textile Technology Co.,Ltd. Country or region after: China Address before: 223700 Jiangsu Province Suqian City Suyang County Xinyuan Town Zhenjiang Road 2 No. 4# Patentee before: Suqian Taixuan New Material Co.,Ltd. Country or region before: China |
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