CN221603379U - Panel longitudinal sawing equipment - Google Patents
Panel longitudinal sawing equipment Download PDFInfo
- Publication number
- CN221603379U CN221603379U CN202323592614.7U CN202323592614U CN221603379U CN 221603379 U CN221603379 U CN 221603379U CN 202323592614 U CN202323592614 U CN 202323592614U CN 221603379 U CN221603379 U CN 221603379U
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- guide rail
- linear motor
- saw
- rotary encoder
- support column
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- 230000000712 assembly Effects 0.000 claims description 10
- 238000000429 assembly Methods 0.000 claims description 10
- 230000000149 penetrating effect Effects 0.000 claims description 5
- 238000000034 method Methods 0.000 abstract description 11
- 238000003079 width control Methods 0.000 abstract description 4
- 238000009434 installation Methods 0.000 abstract 3
- 239000000463 material Substances 0.000 description 18
- 238000005520 cutting process Methods 0.000 description 12
- 230000033001 locomotion Effects 0.000 description 8
- 230000008569 process Effects 0.000 description 8
- 238000004519 manufacturing process Methods 0.000 description 7
- 238000012545 processing Methods 0.000 description 6
- 239000002699 waste material Substances 0.000 description 6
- 238000003754 machining Methods 0.000 description 5
- 239000002184 metal Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 230000009347 mechanical transmission Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 238000012958 reprocessing Methods 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
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Abstract
The utility model provides a panel longitudinal sawing equipment, including the support column, support column top fixed connection table surface, table surface top one side installation guide rail, guide rail one end installation pneumatic cylinder, guide rail top sliding connection frame, frame top installation saw cuts the subassembly, saw cuts the subassembly and includes linear motor, mount pad, actuating lever, pivot, saw bit and rotary encoder, and linear motor is installed to mount pad one side, and the actuating lever is installed to linear motor one end, and the pivot is installed to actuating lever one end, rotates in the pivot and connects the saw bit, and rotary encoder is installed to pivot one side. Through setting up linear motor and rotary encoder cooperation, drive the hydraulic stem through the pneumatic cylinder and drive frame and remove in-process keep stable and accurate position on the guide rail, provide steady moving trajectory for the uniformity at saw back limit portion is higher, through higher accuracy and the stability of linear motor, can accurate control saw body's removal, control clamping force and clamping position more accurately, realizes more accurate saw cut width control.
Description
Technical Field
The utility model relates to the technical field of cutting machines, in particular to a plate longitudinal sawing device.
Background
The cutting machine is a mechanical device for cutting materials into required shapes and sizes, is widely applied to the fields of manufacturing industry, building industry, automobile industry, metal processing, woodworking and the like, is used for cutting materials of different types such as metal, wood, plastics, stone and the like, can be divided into a plurality of types according to different cutting principles and cutting modes, and needs to use sawing devices when performing plate processing work.
When the existing sawing device is used for sawing the plate, the saw blade body moves and is not provided with a positioning device, the saw blade body is clamped according to inward thrust generated by an air cylinder, the consistency of the edge part after sawing is poor, the clamping air cylinder is used for clamping and releasing the material to be cut through air pressure, and although the mode can realize the basic clamping function, certain limitation exists in the aspect of precisely controlling the sawing width, so that the saw blade is inconvenient to use in daily life.
Disclosure of utility model
The utility model aims to solve the problems that when the existing sawing device in the prior art performs sawing operation on a plate, a saw blade body does not move and is clamped according to inward thrust generated by an air cylinder, the consistency of the edge after sawing is poor, and the clamping air cylinder is used for clamping and releasing a material to be cut usually through air pressure.
In order to achieve the above purpose, the present utility model adopts the following technical scheme:
The utility model provides a panel longitudinal sawing equipment, including the support column, support column top fixed connection table surface, the guide rail is installed to table surface top one side, the pneumatic cylinder is installed to guide rail one end, guide rail top sliding connection frame, saw cut the subassembly is installed at the frame top, saw cut the subassembly and including linear motor, mount pad, actuating lever, pivot, saw bit and rotary encoder, linear motor is installed to mount pad one side, the actuating lever is installed to linear motor one end, the pivot is installed to actuating lever one end, rotate in the pivot and connect the saw bit, rotary encoder is installed to pivot one side.
Preferably, the linear motor is vertically arranged on one side of the mounting seat, the driving rod is cylindrical, the linear motor is rotationally connected with the rotating shaft through the driving rod, the rotating shaft is vertically arranged on one end of the driving rod, the mounting hole is formed in the center point of the saw blade, the rotary encoder is fixedly installed on the mounting hole in a penetrating mode, and the rotary encoder is vertically arranged on one side of the rotating shaft in a penetrating mode through the mounting hole.
Preferably, the number of the sawing assemblies and the number of the racks are two, the two sawing assemblies and the racks are consistent in size specification, the two sawing assemblies are respectively and vertically arranged at the tops of the two racks, and the racks are L-shaped.
Preferably, the workbench surface is vertically arranged at the top of the supporting columns, the number of the supporting columns is four, the size specifications of the four supporting columns are identical, the number of the guide rails is two, the size specifications of the two guide rails are identical, and the two guide rails are respectively vertically arranged at the left side and the right side of the top of the workbench surface.
Preferably, the pneumatic cylinder sets up perpendicularly in table surface one end, and the pneumatic cylinder passes through hydraulic rod sliding connection in two guide rail one side, and the spout has been seted up respectively to two frame bottoms, and the size of spout and the size phase-match of guide rail, and the frame sets up perpendicularly in the guide rail top.
The utility model has the following beneficial effects:
According to the utility model, the linear motor is matched with the rotary encoder, when the plate is sawn, the hydraulic cylinder drives the hydraulic rod to drive the rack to keep a stable and accurate position in the moving process of the rack on the guide rail, a stable moving track is provided, the consistency of the edge part after sawing is higher, the movement of the saw body can be accurately controlled through higher accuracy and stability of the linear motor, the clamping force and the clamping position can be more accurately controlled, so that more accurate sawing width control is realized, the linear motor can control the position and speed through an electric signal without a traditional mechanical structure, the rotary encoder detects the position and the movement state of the linear motor in real time and feeds back the position and the movement state to the control system, the accurate control of the sawing width is realized, an operator can input the required sawing width through the control panel or the numerical control system, then the linear motor moves the clamping device at the accurate speed and the position, the required width of the material to be cut is ensured in the sawing process, the material waste caused by excessive cutting can be avoided, the sawing accuracy and the production efficiency are improved, the wasted material is reduced to the minimum, the material utilization rate is improved, the adjustment and the machining time and the production efficiency is improved, the linear motor is improved, the transmission part and the mechanical part and the work and maintenance cost is not reduced.
Drawings
Fig. 1 is a schematic view of the overall structure of a sheet longitudinal sawing device according to the present utility model;
FIG. 2 is a second schematic view of the overall structure of a sawing device for sawing a sheet material according to the present utility model;
Fig. 3 is a schematic structural view of a sawing assembly of a sheet longitudinal sawing device according to the present utility model;
fig. 4 is a third schematic view of the overall structure of a sawing device for sawing a sheet material according to the present utility model.
In the figure: 1. a support column; 2. a work table; 3. a guide rail; 4. a hydraulic cylinder; 5. a frame; 6. a sawing assembly; 601. a linear motor; 602. a mounting base; 603. a driving rod; 604. a rotating shaft; 605. a saw blade; 606. and a rotary encoder.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments.
Referring to figures 1-4, a plate longitudinal sawing device comprises a support column 1, wherein the top of the support column 1 is fixedly connected with a working table top 2, one side of the top of the working table top 2 is provided with a guide rail 3, the working table top 2 is vertically arranged at the top of the support column 1, the number of the support columns 1 is four, the four support columns 1 are consistent in size specification, the number of the guide rails 3 is two, the two guide rails 3 are consistent in size specification, the two guide rails 3 are vertically arranged at the left side and the right side of the top of the working table top 2 respectively, one end of each guide rail 3 is provided with a hydraulic cylinder 4, the top of each guide rail 3 is in sliding connection with a frame 5, the hydraulic cylinder 4 is vertically arranged at one end of the working table top 2, the hydraulic cylinders 4 are in sliding connection with one side of the two guide rails 3 through hydraulic rods, The bottoms of the two frames 5 are respectively provided with a chute, the size of the chute is matched with the size of the guide rail 3, the frames 5 are vertically arranged at the top of the guide rail 3, the saw cutting assembly 6 is arranged at the top of the frames 5, the saw cutting assembly 6 comprises a linear motor 601, a mounting seat 602, a driving rod 603, a rotating shaft 604, a saw blade 605 and a rotary encoder 606, one side of the mounting seat 602 is provided with the linear motor 601, one end of the linear motor 601 is provided with the driving rod 603, one end of the driving rod 603 is provided with the rotating shaft 604, the saw blade 605 is rotationally connected on the rotating shaft 604, one side of the rotating shaft 604 is provided with the rotary encoder 606, the linear motor 601 is vertically arranged at one side of the mounting seat 602, The driving rod 603 is cylindrical, the linear motor 601 is rotationally connected with the rotating shaft 604 through the driving rod 603, the rotating shaft 604 is vertically arranged at one end of the driving rod 603, a mounting hole is formed in the center point of the saw blade 605, the rotary encoder 606 is fixedly installed on the mounting hole in a penetrating mode, the rotary encoder 606 is vertically arranged at one side of the rotating shaft 604 through the mounting hole, the number of the sawing assemblies 6 and the number of the racks 5 are two, the two sawing assemblies 6 and the sizes of the racks 5 are consistent, the two sawing assemblies 6 are vertically arranged at the tops of the two racks 5 respectively, the racks 5 are L-shaped, the two sawing assemblies are matched with the rotary encoder 606 through the arrangement of the linear motor 601, When sawing the plate, the hydraulic rod is driven by the hydraulic cylinder 4 to drive the frame 5 to keep a stable and accurate position in the moving process of the frame on the guide rail 3, a stable moving track is provided, the consistency of the edge after sawing is higher, the movement of the saw body can be precisely controlled through the higher precision and stability of the linear motor 601, the clamping force and the clamping position can be more precisely controlled, thereby realizing more accurate sawing width control, the linear motor 601 can control the position and the speed through an electric signal without the traditional mechanical structure, the rotary encoder 606 detects the position and the moving state of the linear motor 601 in real time, The feedback is given to the control system to realize accurate control of sawing width, an operator can input the required sawing width through the control panel or the numerical control system, then the linear motor 601 moves the clamping device at an accurate speed and position to ensure that the material to be cut maintains the required width in the sawing process, the material waste caused by excessive cutting can be avoided, the sawing precision and the production efficiency are improved, the wasted material is minimized, the material utilization rate is improved, the adjustment and reprocessing time is reduced, the production efficiency is improved, the linear motor 601 does not have mechanical transmission components such as a cylinder, the cost and the workload of maintaining and replacing parts are reduced, the rotary encoder 606 is a sensor for measuring the rotary motion, The rotary encoder 606 is usually composed of a coding disc, a photoelectric sensor and a signal processing circuit, wherein a series of lines or magnetic poles are arranged on the coding disc, when the rotary encoder 606 rotates, the photoelectric sensor or the magnetic sensor determines the rotation angle or the position by detecting the change of the lines or the magnetic poles and sends signals to the signal processing circuit for processing, and the signal processing circuit can convert the rotation angle or the position into digital signals for output for the control system to use, and the rotary encoder 606 has high precision, The method has the advantages of high response speed, good stability and the like, and is widely applied to various occasions needing to measure rotary motion.
The application method and the advantages of the utility model are as follows: when the plate longitudinal sawing equipment is used, the working process is as follows:
As shown in fig. 1, fig. 2, fig. 3 and fig. 4, when the device is used, firstly, external power supply is carried out on electric equipment in the device, the device is placed to a designated working position, through setting up the cooperation of a linear motor 601 and a rotary encoder 606, when the sawing work is carried out on the plate, a hydraulic rod is driven by a hydraulic cylinder 4 to drive a rack 5 to keep a stable and accurate position in the moving process of a guide rail 3, a stable moving track is provided, the consistency of the edge after sawing is higher, the movement of a saw body can be accurately controlled through the higher precision and stability of the linear motor 601, the clamping force and the clamping position can be controlled more accurately, thereby realizing more accurate sawing width control, the linear motor 601 can control the position and the speed through an electric signal, a traditional mechanical structure is not needed, the rotary encoder 606 detects the position and the motion state of the linear motor 601 in real time, the accurate control of the sawing width is realized, an operator can input the required width through a control panel or a numerical control system, then the linear motor 601 moves the device with the accurate speed and the position, the consistency of the cutting width of the wire saw can be ensured, the required width of the wire saw can be kept in the motor, the required width is prevented from being wasted in the sawing process, the cutting material waste and the required width of the motor can be kept in the sawing process, the sawing work waste can be avoided, the material waste is reduced, the machining cost is reduced, the production cost is reduced, the machining cost is reduced, the material waste is reduced, the machining cost is reduced, the material is reduced, the production cost is reduced, and the cost is increased and the cost is has and the required and the machining cost is reduced.
The foregoing is only a preferred embodiment of the present utility model, but the scope of the present utility model is not limited thereto, and any person skilled in the art, who is within the scope of the present utility model, should make equivalent substitutions or modifications according to the technical scheme of the present utility model and the inventive concept thereof, and should be covered by the scope of the present utility model.
Claims (5)
1. Plate longitudinal sawing equipment, including support column (1), its characterized in that: the utility model provides a rotary encoder (606) is installed to support column (1) top fixed connection table surface (2), guide rail (3) are installed to table surface (2) top one side, pneumatic cylinder (4) are installed to guide rail (3) one end, saw cut subassembly (6) are installed at guide rail (3) top sliding connection frame (5) top, saw cut subassembly (6) including linear motor (601), mount pad (602), actuating lever (603), pivot (604), saw bit (605) and rotary encoder (606), linear motor (601) are installed to mount pad (602) one side, actuating lever (603) are installed to linear motor (601) one end, pivot (604) are installed to actuating lever (603) one end, rotate on pivot (604) and connect saw bit (605), rotary encoder (606) are installed to pivot (604) one side.
2. A plate longitudinal sawing device according to claim 1, wherein: the linear motor (601) is vertically arranged on one side of the mounting seat (602), the driving rod (603) is cylindrical, the linear motor (601) is rotationally connected with the rotating shaft (604) through the driving rod (603), the rotating shaft (604) is vertically arranged at one end of the driving rod (603), a mounting hole is formed in the center point of the saw blade (605), the rotary encoder (606) is fixedly installed on the mounting hole in a penetrating mode, and the rotary encoder (606) is vertically arranged on one side of the rotating shaft (604) in a penetrating mode.
3. A plate longitudinal sawing device according to claim 1, wherein: the number of sawing assemblies (6) and the number of racks (5) are two, the two sawing assemblies (6) are consistent with the size specification of the racks (5), the two sawing assemblies (6) are respectively and vertically arranged at the tops of the two racks (5), and the racks (5) are L-shaped.
4. A plate longitudinal sawing device according to claim 1, wherein: the utility model discloses a workbench, including support column (1), guide rail (3), table surface (2), support column (1), guide rail (3), table surface (2) set up perpendicularly in support column (1) top, the quantity of support column (1) is four, four the size specification of support column (1) is unanimous, the quantity of guide rail (3) is two the size specification of guide rail (3) is unanimous, two guide rail (3) set up perpendicularly respectively in the left and right sides at table surface (2) top.
5. A plate longitudinal sawing device according to claim 1, wherein: the hydraulic cylinder (4) is vertically arranged at one end of the workbench surface (2), the hydraulic cylinder (4) is connected to one side of the two guide rails (3) in a sliding mode through a hydraulic rod, sliding grooves are respectively formed in the bottoms of the two frames (5), the sizes of the sliding grooves are matched with those of the guide rails (3), and the frames (5) are vertically arranged at the tops of the guide rails (3).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202323592614.7U CN221603379U (en) | 2023-12-27 | 2023-12-27 | Panel longitudinal sawing equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202323592614.7U CN221603379U (en) | 2023-12-27 | 2023-12-27 | Panel longitudinal sawing equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN221603379U true CN221603379U (en) | 2024-08-27 |
Family
ID=92439665
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202323592614.7U Active CN221603379U (en) | 2023-12-27 | 2023-12-27 | Panel longitudinal sawing equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN221603379U (en) |
-
2023
- 2023-12-27 CN CN202323592614.7U patent/CN221603379U/en active Active
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