CN221601599U - Water bath dust collector is used in wear-resisting ball production - Google Patents
Water bath dust collector is used in wear-resisting ball production Download PDFInfo
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 53
- 239000000428 dust Substances 0.000 title claims abstract description 41
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 29
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 27
- 229920000742 Cotton Polymers 0.000 claims abstract description 14
- 241000219146 Gossypium Species 0.000 claims abstract description 14
- 238000000746 purification Methods 0.000 claims description 13
- 230000000007 visual effect Effects 0.000 claims description 9
- 239000005341 toughened glass Substances 0.000 claims description 3
- 239000003546 flue gas Substances 0.000 abstract description 20
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 abstract description 19
- 239000012535 impurity Substances 0.000 abstract description 18
- 229910000831 Steel Inorganic materials 0.000 abstract description 8
- 239000010959 steel Substances 0.000 abstract description 8
- 230000000694 effects Effects 0.000 abstract description 7
- 238000000034 method Methods 0.000 abstract description 6
- 230000005484 gravity Effects 0.000 abstract description 5
- 230000008569 process Effects 0.000 abstract description 5
- 230000008901 benefit Effects 0.000 abstract description 3
- 238000004140 cleaning Methods 0.000 abstract description 3
- 229910052799 carbon Inorganic materials 0.000 abstract 1
- 239000000779 smoke Substances 0.000 description 13
- 239000007789 gas Substances 0.000 description 6
- 238000010586 diagram Methods 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000003670 easy-to-clean Effects 0.000 description 2
- 238000001914 filtration Methods 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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- 239000007921 spray Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Abstract
Description
技术领域Technical Field
本实用新型涉及耐磨球生产用水浴除尘技术领域,具体为一种耐磨球生产用水浴除尘装置。The utility model relates to the technical field of water bath dust removal in the production of wear-resistant balls, in particular to a water bath dust removal device in the production of wear-resistant balls.
背景技术Background Art
耐磨钢球在生产过程的各个环节中会产生大量含尘烟气,如不对这些含尘烟气进行及时处理的话,会对生产环境造成影响,并容易对工人的身体产生一定程度的危害,因此除尘装置在耐磨钢球生产作业中是不可或缺的重要设备。A large amount of dusty flue gas will be generated in each link of the production process of wear-resistant steel balls. If these dusty flue gases are not handled in time, it will affect the production environment and easily cause a certain degree of harm to the workers' health. Therefore, dust removal devices are indispensable and important equipment in the production of wear-resistant steel balls.
在公示号为CN210351330U一种耐磨球生产用水浴除尘装置,包括除尘塔,所述除尘塔的底部固定安装有集杂箱,所述除尘塔的背部固定安装有水箱,所述除尘塔外部的下端位置预设有进气口,所述除尘塔的上端预设有净气排放口,所述除尘塔内部的上端位置固定安装有承载板,所述除尘塔内部的下端位置固定安装有填料支撑笼,所述集杂箱的外部预设有排杂口,所述水箱外部的一侧位置固定安装有连接管,所述水箱外部的另一侧位置固定安装有高压泵,所述连接管的外部固定连接有喷淋泵。该耐磨钢球生产用水浴除尘装置,整体采用多级水浴除尘结构,提升了整体的降尘效果,且更加便于进行定期检修作业,有利于延长整体的使用寿命,同时提升了烟气除尘后的流动流畅性,但是上述耐磨球生产用水浴除尘装置由于其结构较为繁琐,成本较高,同时水资源浪费较多,因此,有必要提供新的一种耐磨球生产用水浴除尘装置解决上述技术问题。A water bath dust removal device for wear-resistant ball production with a publication number of CN210351330U comprises a dust removal tower, a collecting box is fixedly installed at the bottom of the dust removal tower, a water tank is fixedly installed at the back of the dust removal tower, an air inlet is preset at the lower end position of the outside of the dust removal tower, a clean air discharge port is preset at the upper end of the dust removal tower, a bearing plate is fixedly installed at the upper end position of the inside of the dust removal tower, a filler support cage is fixedly installed at the lower end position of the inside of the dust removal tower, a debris discharge port is preset on the outside of the collecting box, a connecting pipe is fixedly installed on one side position of the outside of the water tank, a high-pressure pump is fixedly installed on the other side position of the outside of the water tank, and a spray pump is fixedly connected to the outside of the connecting pipe. The water bath dust removal device for the production of wear-resistant steel balls adopts a multi-stage water bath dust removal structure as a whole, which improves the overall dust reduction effect and is more convenient for regular maintenance operations, which is beneficial to extending the overall service life and improving the flow smoothness of the flue gas after dust removal. However, the above-mentioned water bath dust removal device for the production of wear-resistant balls has a relatively complicated structure, high cost, and a large waste of water resources. Therefore, it is necessary to provide a new water bath dust removal device for the production of wear-resistant balls to solve the above-mentioned technical problems.
发明内容Summary of the invention
本实用新型的目的在于提供一种耐磨球生产用水浴除尘装置,具备简单成本低,节约水源的优点,解决了背景技术中的问题。The utility model aims to provide a water bath dust removal device for wear-resistant ball production, which has the advantages of being simple, low cost and water-saving, and solves the problems in the background technology.
为实现上述目的,本实用新型提供如下技术方案:一种耐磨球生产用水浴除尘装置,包括:箱体,所述箱体的外部固定连接有进气管,所述箱体的顶部固定连接有排气管;收集组件,所述收集组件包括漏斗,所述漏斗固定连接于箱体的底部,所述漏斗的底部固定连接有下料口,所述下料口的底部转动连接有收集瓶,在使用的时候,首先将箱体的内部注入足量的水,高于进气管的水平面即可,在将耐磨钢球在生产环节中所产生的含尘烟气通过进气管接入,烟尘气体接入箱体的内部,与水充分接触,使得杂质溶于水中,然后净化过杂质的烟尘气,从排气管排出,过程中,通过两个过滤棉和活性炭层,对烟尘气进行进一步过滤,同时起到净化气味的效果,烟尘杂质溶于水中之后,受到重力作用下降,最后被收集瓶收集,达到便于清理的作用。To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a water bath dust removal device for wear-resistant ball production, comprising: a box body, the outside of the box body is fixedly connected with an air inlet pipe, and the top of the box body is fixedly connected with an exhaust pipe; a collecting component, the collecting component includes a funnel, the funnel is fixedly connected to the bottom of the box body, the bottom of the funnel is fixedly connected with a discharge port, and the bottom of the discharge port is rotatably connected with a collecting bottle. When in use, firstly, a sufficient amount of water is injected into the interior of the box body, which is higher than the horizontal plane of the air inlet pipe, and the dust-containing flue gas generated in the production link of the wear-resistant steel ball is connected through the air inlet pipe, and the smoke gas is connected to the interior of the box body and fully contacts with water, so that impurities are dissolved in the water, and then the smoke gas purified by impurities is discharged from the exhaust pipe. In the process, the smoke gas is further filtered through two filter cottons and activated carbon layers, and the effect of purifying odor is also achieved. After the smoke impurities are dissolved in the water, they fall under the action of gravity and are finally collected by the collecting bottle, so as to facilitate cleaning.
优选的,所述箱体的内部固定连接有固定板,所述固定板的内部固定连接有过滤网,所述过滤网可以进一步将烟尘进行过滤,使其充分溶于箱体内部的水中。Preferably, a fixing plate is fixedly connected to the interior of the box, and a filter is fixedly connected to the interior of the fixing plate. The filter can further filter the smoke and dust so that it is fully dissolved in the water inside the box.
优选的,所述收集瓶的外部设置有可视窗,所述可视窗属于钢化玻璃材质,所述可视窗便于观察收集瓶内部杂质收集量的多少。Preferably, a visual window is provided on the outside of the collecting bottle, and the visual window is made of tempered glass. The visual window facilitates observation of the amount of impurities collected inside the collecting bottle.
优选的,所述下料口的外部转动连接有阀门,所述阀门的外部套设有橡胶套,所述阀门可以对下料口进行闭合。Preferably, the outside of the discharge port is rotatably connected to a valve, the outside of the valve is sleeved with a rubber sleeve, and the valve can close the discharge port.
优选的,所述排气管的顶部固定连接有净化筒,所述净化筒的内部固定连接有活性炭层,所述活性炭层便于对排出的烟气进行气味净化。Preferably, a purification cylinder is fixedly connected to the top of the exhaust pipe, and an activated carbon layer is fixedly connected to the interior of the purification cylinder, and the activated carbon layer facilitates odor purification of the exhausted smoke.
优选的,所述净化筒的内部固定连接有两个过滤棉,两个所述过滤棉分别位于活性炭层的上下两端,两个所述过滤棉可以进一步达到辅助过滤净化杂质的效果。Preferably, two filter cottons are fixedly connected inside the purification cartridge, and the two filter cottons are respectively located at the upper and lower ends of the activated carbon layer. The two filter cottons can further achieve the effect of assisting in filtering and purifying impurities.
优选的,所述箱体的外部设置有刻度条,所述刻度条用镭射雕刻,所述刻度条便于对箱体内部水量的观察。Preferably, a scale bar is provided on the outside of the box body, and the scale bar is laser engraved, and the scale bar facilitates observation of the water volume inside the box body.
与现有技术相比,本实用新型的有益效果如下:在使用的时候,首先将箱体的内部注入足量的水,高于进气管的水平面即可,在将耐磨钢球在生产环节中所产生的含尘烟气通过进气管接入,烟尘气体接入箱体的内部,与水充分接触,使得杂质溶于水中,然后净化过杂质的烟尘气,从排气管排出,过程中,通过两个过滤棉和活性炭层,对烟尘气进行进一步过滤,同时起到净化气味的效果,烟尘杂质溶于水中之后,受到重力作用下降,最后被收集瓶收集,达到便于清理的作用,从而实现简单成本低,节约水源的好处。Compared with the prior art, the beneficial effects of the utility model are as follows: when in use, first inject a sufficient amount of water into the interior of the box, which is higher than the horizontal plane of the air inlet pipe, and then connect the dust-containing flue gas generated by the wear-resistant steel balls in the production process through the air inlet pipe, and the flue gas is connected to the interior of the box, and is fully in contact with the water, so that the impurities are dissolved in the water, and then the flue gas with impurities is purified and discharged from the exhaust pipe. During the process, the flue gas is further filtered through two filter cottons and activated carbon layers, and the odor is purified at the same time. After the smoke impurities are dissolved in the water, they fall due to gravity and are finally collected by the collection bottle, which is easy to clean, thereby achieving the benefits of simplicity, low cost and water conservation.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型的一种耐磨球生产用水浴除尘装置结构示意图;FIG1 is a schematic structural diagram of a water bath dust removal device for wear-resistant ball production according to the utility model;
图2为本实用新型一种耐磨球生产用水浴除尘装置内部结构示意图;FIG2 is a schematic diagram of the internal structure of a water bath dust removal device for wear-resistant ball production according to the utility model;
图3为本实用新型净化筒内部结构示意图;FIG3 is a schematic diagram of the internal structure of the purification cartridge of the utility model;
图4为本实用新型一种耐磨球生产用水浴除尘装置拆解结构示意图。FIG4 is a schematic diagram of the disassembled structure of a water bath dust removal device for wear-resistant ball production according to the utility model.
图中:1、箱体;2、漏斗;3、下料口;4、收集瓶;5、可视窗;6、阀门;7、进气管;8、固定板;9、过滤网;10、排气管;11、净化筒;12、过滤棉;13、活性炭层;14、刻度条。In the figure: 1. Box body; 2. Funnel; 3. Feeding port; 4. Collecting bottle; 5. Visual window; 6. Valve; 7. Air inlet pipe; 8. Fixing plate; 9. Filter screen; 10. Exhaust pipe; 11. Purification cartridge; 12. Filter cotton; 13. Activated carbon layer; 14. Scale bar.
具体实施方式DETAILED DESCRIPTION
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
请参阅图1至图4,本实用新型提供一种技术方案:一种耐磨球生产用水浴除尘装置,包括:箱体1,所述箱体1的外部固定连接有进气管7,所述箱体1的顶部固定连接有排气管10;收集组件,所述收集组件包括漏斗2,所述漏斗2固定连接于箱体1的底部,所述漏斗2的底部固定连接有下料口3,所述下料口3的底部转动连接有收集瓶4,在使用的时候,首先将箱体1的内部注入足量的水,高于进气管7的水平面即可,在将耐磨钢球在生产环节中所产生的含尘烟气通过进气管7接入,烟尘气体接入箱体1的内部,与水充分接触,使得杂质溶于水中,然后净化过杂质的烟尘气,从排气管10排出,过程中,通过两个过滤棉12和活性炭层13,对烟尘气进行进一步过滤,同时起到净化气味的效果,烟尘杂质溶于水中之后,受到重力作用下降,最后被收集瓶4收集,达到便于清理的作用。Please refer to Figures 1 to 4. The utility model provides a technical solution: a water bath dust removal device for wear-resistant ball production, comprising: a box body 1, the outside of the box body 1 is fixedly connected with an air inlet pipe 7, and the top of the box body 1 is fixedly connected with an exhaust pipe 10; a collecting component, the collecting component includes a funnel 2, the funnel 2 is fixedly connected to the bottom of the box body 1, the bottom of the funnel 2 is fixedly connected with a feed port 3, and the bottom of the feed port 3 is rotatably connected with a collecting bottle 4. When in use, firstly inject a sufficient amount of water into the inside of the box body 1, It is sufficient to be higher than the horizontal plane of the air inlet pipe 7. The dust-containing flue gas generated by the wear-resistant steel balls in the production process is connected through the air inlet pipe 7, and the flue gas is connected to the interior of the box body 1, and is fully in contact with water so that impurities are dissolved in the water. Then the flue gas with purified impurities is discharged from the exhaust pipe 10. During the process, the flue gas is further filtered through two filter cottons 12 and the activated carbon layer 13, and the odor is purified at the same time. After the smoke impurities are dissolved in the water, they fall due to gravity and are finally collected by the collection bottle 4, so as to facilitate cleaning.
进一步地,所述箱体1的内部固定连接有固定板8,所述固定板8的内部固定连接有过滤网9,所述过滤网9可以进一步将烟尘进行过滤,使其充分溶于箱体1内部的水中。Furthermore, a fixing plate 8 is fixedly connected to the interior of the box body 1, and a filter screen 9 is fixedly connected to the interior of the fixing plate 8. The filter screen 9 can further filter the smoke and dust so that it is fully dissolved in the water inside the box body 1.
进一步地,所述收集瓶4的外部设置有可视窗5,所述可视窗5属于钢化玻璃材质,所述可视窗5便于观察收集瓶4内部杂质收集量的多少。Furthermore, a visual window 5 is provided on the outside of the collecting bottle 4 , and the visual window 5 is made of tempered glass. The visual window 5 is convenient for observing the amount of impurities collected inside the collecting bottle 4 .
进一步地,所述下料口3的外部转动连接有阀门6,所述阀门6的外部套设有橡胶套,所述阀门6可以对下料口3进行闭合。Furthermore, the outside of the discharge port 3 is rotatably connected with a valve 6, and the outside of the valve 6 is sleeved with a rubber sleeve, and the valve 6 can close the discharge port 3.
进一步地,所述排气管10的顶部固定连接有净化筒11,所述净化筒11的内部固定连接有活性炭层13,所述活性炭层13便于对排出的烟气进行气味净化。Furthermore, a purification cartridge 11 is fixedly connected to the top of the exhaust pipe 10, and an activated carbon layer 13 is fixedly connected to the interior of the purification cartridge 11, and the activated carbon layer 13 facilitates odor purification of the exhausted flue gas.
进一步地,所述净化筒11的内部固定连接有两个过滤棉12,两个所述过滤棉12分别位于活性炭层13的上下两端,两个所述过滤棉12可以进一步达到辅助过滤净化杂质的效果。Furthermore, two filter cottons 12 are fixedly connected inside the purification cylinder 11, and the two filter cottons 12 are respectively located at the upper and lower ends of the activated carbon layer 13. The two filter cottons 12 can further achieve the effect of assisting in filtering and purifying impurities.
进一步地,所述箱体1的外部设置有刻度条14,所述刻度条14用镭射雕刻,所述刻度条14便于对箱体1内部水量的观察。Furthermore, a scale bar 14 is provided on the outside of the box body 1 , and the scale bar 14 is laser engraved. The scale bar 14 facilitates observation of the water volume inside the box body 1 .
工作原理:该耐磨球生产用水浴除尘装置使用时,在使用的时候,首先将箱体1的内部注入足量的水,高于进气管7的水平面即可,在将耐磨钢球在生产环节中所产生的含尘烟气通过进气管7接入,烟尘气体接入箱体1的内部,与水充分接触,使得杂质溶于水中,然后净化过杂质的烟尘气,从排气管10排出,过程中,通过两个过滤棉12和活性炭层13,对烟尘气进行进一步过滤,同时起到净化气味的效果,烟尘杂质溶于水中之后,受到重力作用下降,最后被收集瓶4收集,达到便于清理的作用。Working principle: When the water bath dust removal device is used in the production of wear-resistant balls, first, a sufficient amount of water is injected into the interior of the box 1 to be higher than the horizontal plane of the air inlet pipe 7, and the dust-containing flue gas generated in the production process of the wear-resistant steel balls is connected through the air inlet pipe 7. The smoke gas is connected to the interior of the box 1 and fully contacts with the water so that the impurities are dissolved in the water. Then, the smoke gas purified of impurities is discharged from the exhaust pipe 10. During the process, the smoke gas is further filtered through two filter cottons 12 and the activated carbon layer 13, and the odor is purified at the same time. After the smoke impurities are dissolved in the water, they fall due to gravity and are finally collected by the collection bottle 4, which makes it easy to clean.
本实施例中使用的标准零件可以从市场上直接购买,而根据说明书和附图的记载的非标准结构部件,也可以直根据现有的技术常识毫无疑义的加工得到,同时各个零部件的连接方式采用现有技术中成熟的常规手段,而机械、零件及设备均采用现有技术中常规的型号,故在此不再作出具体叙述。The standard parts used in this embodiment can be purchased directly from the market, and the non-standard structural components recorded in the specification and the drawings can also be processed directly according to the existing technical common sense. At the same time, the connection method of each component adopts the mature conventional means in the prior art, and the machinery, parts and equipment all adopt the conventional models in the prior art, so no specific description will be given here.
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
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CN202323614822.2U Active CN221601599U (en) | 2023-12-28 | 2023-12-28 | Water bath dust collector is used in wear-resisting ball production |
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TR01 | Transfer of patent right |
Effective date of registration: 20250126 Address after: No. 429, Zhiyi Road, Tianbei Economic and Technological Development Zone (North District), Huyanghe City, Xinjiang Uygur Autonomous Region 834034 Patentee after: Huyanghe Jinshan Wear resistant Materials Co.,Ltd. Country or region after: China Address before: No. 8, Wuhua North Street, Industrial Park, Tianbei New District, Kuitun City, Ili Kazakh Autonomous Prefecture, Xinjiang Uygur Autonomous Region 833200 Patentee before: XINJIANG MINLONG WEAR-RESISTANT MATERIAL Co.,Ltd. Country or region before: China |
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TR01 | Transfer of patent right |