CN221584334U - A dry mixing device for injection molding machine - Google Patents
A dry mixing device for injection molding machine Download PDFInfo
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- CN221584334U CN221584334U CN202420041092.7U CN202420041092U CN221584334U CN 221584334 U CN221584334 U CN 221584334U CN 202420041092 U CN202420041092 U CN 202420041092U CN 221584334 U CN221584334 U CN 221584334U
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- 238000001746 injection moulding Methods 0.000 title claims abstract description 16
- 238000007580 dry-mixing Methods 0.000 title claims description 11
- 238000002156 mixing Methods 0.000 claims description 40
- 238000005485 electric heating Methods 0.000 claims description 9
- 239000000463 material Substances 0.000 abstract description 37
- 239000002994 raw material Substances 0.000 abstract description 7
- 230000008878 coupling Effects 0.000 abstract 5
- 238000010168 coupling process Methods 0.000 abstract 5
- 238000005859 coupling reaction Methods 0.000 abstract 5
- 238000013329 compounding Methods 0.000 abstract 2
- 238000001035 drying Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 5
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 4
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 238000013475 authorization Methods 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000010137 moulding (plastic) Methods 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 229920001187 thermosetting polymer Polymers 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
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- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
Abstract
Description
技术领域Technical Field
本实用新型涉及注塑机混料领域,尤其涉及一种注塑机的干燥混料装置。The utility model relates to the field of injection molding machine mixing, in particular to a dry mixing device of an injection molding machine.
背景技术Background Art
注塑机是将热塑性塑料或热固性塑料利用塑料成型模具制成各种形状的塑料制品的主要成型设备,在使用前需要使用混料装置将不同的物料混合在一起。The injection molding machine is the main molding equipment that uses plastic molding molds to make plastic products of various shapes from thermoplastics or thermosetting plastics. Before use, a mixing device is required to mix different materials together.
例如授权公告号“CN218928444U”名为一种适用于注塑机的干燥混料装置,虽然,实现导料过程中进行干燥均匀混合操作,提高混料的效率,简单实用,但现有的混料装置在使用过程中依然存在,电动气缸的伸缩端伸缩,能够将升降板沿着两个支撑柱的外壁升降,通过L型支架带动干燥筒能够以橡胶软管为中心上下摆动,能够将导入到干燥筒内的原料再导入到导料管内,由于多种物料通过摆动的方式从干燥筒中向外排出,摆动过程中,物料的下落量无法进行精确控制,从而导致原料的配比不够精确。For example, the authorization announcement number "CN218928444U" is named a drying and mixing device suitable for injection molding machines. Although it realizes drying and uniform mixing operations during the material guiding process, improves the mixing efficiency, is simple and practical, the existing mixing device still has problems during use. The telescopic end of the electric cylinder is telescopic, and the lifting plate can be lifted and lowered along the outer walls of the two support columns. The drying cylinder is driven by the L-shaped bracket to swing up and down with the rubber hose as the center, and the raw materials introduced into the drying cylinder can be introduced into the material guiding pipe. Since a variety of materials are discharged from the drying cylinder by swinging, the falling amount of the material cannot be accurately controlled during the swinging process, resulting in the raw material ratio being not accurate enough.
发明内容Summary of the invention
本实用新型要解决上述现有技术存在的问题,提供一种注塑机的干燥混料装置,通过接通第一电机的外接电源,第一电机工作时带动蜗杆转动,蜗杆带动蜗轮转动,蜗轮带动转盘转动,转盘带动滑杆移动,滑杆带动圆杆向内收缩,圆杆带动挡板向内移动不在对排料口遮挡,储料罐内部的物料向外排放,多种物料的排料口呢够同时打开对物料排放,物料的下落量能够精确控制,使得原料的配比较为精确。The utility model aims to solve the problems existing in the above-mentioned prior art and provides a drying and mixing device for an injection molding machine. By connecting an external power supply of a first motor, the first motor drives the worm to rotate when working, the worm drives the worm wheel to rotate, the worm wheel drives the turntable to rotate, the turntable drives the sliding rod to move, the sliding rod drives the round rod to retract inward, the round rod drives the baffle to move inward so as not to block the discharge port, the material inside the storage tank is discharged outward, the discharge ports of multiple materials can be opened at the same time to discharge the materials, the falling amount of the materials can be accurately controlled, so that the proportioning of the raw materials is more accurate.
本实用新型解决其技术问题采用的技术方案:这种注塑机的干燥混料装置,包括储料罐,其特征是:所述储料罐的内壁设有控制下料机构,所述储料罐的内壁固接有第一电机,所述储料罐的内壁加工有排料口,所述储料罐的底部固接有支撑架,所述支撑架的顶部固接有外壳,所述外壳的内壁设有混料机构,所述外壳的外壁固接有第二电机,所述支撑架的内侧固接有出料板。The utility model adopts a technical solution to solve its technical problems: the dry mixing device of the injection molding machine includes a storage tank, which is characterized in that: the inner wall of the storage tank is provided with a control unloading mechanism, the inner wall of the storage tank is fixedly connected to a first motor, the inner wall of the storage tank is processed with a discharge port, the bottom of the storage tank is fixedly connected to a support frame, the top of the support frame is fixedly connected to an outer shell, the inner wall of the outer shell is provided with a mixing mechanism, the outer wall of the outer shell is fixedly connected to a second motor, and the inner side of the support frame is fixedly connected to a discharge plate.
为了进一步完善,所述控制下料机构包括蜗轮,所述蜗轮的后端与储料罐的内壁转动相连,所述蜗轮的正端与转盘的后端相固接,所述蜗轮的外壁与蜗杆的外壁相啮合,所述蜗杆的外壁与储料罐的内壁转动相连,所述转盘的内壁与滑杆的外壁滑动卡接,所述滑杆的外壁与圆杆的内壁相固接,所述圆杆的外壁与储料罐的内壁滑动卡接,所述圆杆的外侧与挡板的外壁相固接。For further improvement, the control unloading mechanism includes a worm wheel, the rear end of the worm wheel is rotatably connected to the inner wall of the storage tank, the front end of the worm wheel is fixedly connected to the rear end of the turntable, the outer wall of the worm wheel is meshed with the outer wall of the worm, the outer wall of the worm is rotatably connected to the inner wall of the storage tank, the inner wall of the turntable is slidably engaged with the outer wall of the sliding rod, the outer wall of the sliding rod is fixedly connected to the inner wall of the round rod, the outer wall of the round rod is slidably engaged with the inner wall of the storage tank, and the outer side of the round rod is fixedly connected to the outer wall of the baffle.
进一步完善,所述蜗杆的一端与第一电机的输出端相固接。Further improvement, one end of the worm is fixedly connected to the output end of the first motor.
进一步完善,所述支撑架的一侧固接有外框,所述外框的内壁滑动卡接有电加热丝。For further improvement, an outer frame is fixedly connected to one side of the support frame, and an electric heating wire is slidably connected to the inner wall of the outer frame.
进一步完善,所述混料机构包括第一齿轮,所述第一齿轮的后端与外壳的内壁转动相连,所述第一齿轮的外壁与第二齿轮的外壁相啮合,所述第二齿轮的内壁与混料筒的外壁相固接,所述混料筒的内壁与弯板的外侧相固接。To be further improved, the mixing mechanism includes a first gear, the rear end of which is rotatably connected to the inner wall of the outer shell, the outer wall of the first gear is meshed with the outer wall of the second gear, the inner wall of the second gear is fixedly connected to the outer wall of the mixing barrel, and the inner wall of the mixing barrel is fixedly connected to the outer side of the bent plate.
进一步完善,所述混料筒的外侧与支撑架的内壁转动相连,所述第一齿轮的正端与第二电机的输出端相固接。For further improvement, the outer side of the mixing barrel is rotatably connected to the inner wall of the support frame, and the positive end of the first gear is fixedly connected to the output end of the second motor.
本实用新型有益的效果是:本实用新型,通过接通第一电机的外接电源,第一电机工作时带动蜗杆转动,蜗杆带动蜗轮转动,蜗轮带动转盘转动,转盘带动滑杆移动,滑杆带动圆杆向内收缩,圆杆带动挡板向内移动不在对排料口遮挡,储料罐内部的物料向外排放,多种物料的排料口呢够同时打开对物料排放,物料的下落量能够精确控制,使得原料的配比较为精确。The beneficial effect of the utility model is as follows: the utility model, by connecting the external power supply of the first motor, the first motor drives the worm to rotate when working, the worm drives the worm wheel to rotate, the worm wheel drives the turntable to rotate, the turntable drives the sliding rod to move, the sliding rod drives the round rod to retract inward, the round rod drives the baffle to move inward and no longer blocks the discharge port, the material inside the storage tank is discharged outward, the discharge ports of multiple materials can be opened at the same time to discharge the materials, the falling amount of the materials can be accurately controlled, so that the proportioning of the raw materials is more accurate.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型的结构示意图;Fig. 1 is a schematic diagram of the structure of the utility model;
图2为图1中蜗轮、转盘和蜗杆的连接结构示意图;FIG2 is a schematic diagram of the connection structure of the worm wheel, the rotating disk and the worm in FIG1 ;
图3为图1中第一齿轮、第二齿轮和弯板的连接结构示意图;FIG3 is a schematic diagram of the connection structure of the first gear, the second gear and the bent plate in FIG1 ;
图4为图1的平剖结构示意图;FIG4 is a schematic diagram of the planar cross-section structure of FIG1 ;
图5为图1中支撑架、出料板和外框的放大结构示意图。FIG5 is an enlarged structural schematic diagram of the support frame, the discharge plate and the outer frame in FIG1 .
附图标记说明:1、储料罐,2、控制下料机构,201、蜗轮,202、转盘,203、蜗杆,204、滑杆,205、圆杆,206、挡板,3、第一电机,4、排料口,5、混料机构,501、第一齿轮,502、第二齿轮,503、弯板,504、混料筒,5a1、驱动电机,5a2、扇叶,6、第二电机,7、支撑架,8、出料板,9、外框,10、电加热丝,11、外壳。Explanation of the accompanying drawings: 1. Storage tank, 2. Control of unloading mechanism, 201. Worm gear, 202. Turntable, 203. Worm, 204. Sliding rod, 205. Round rod, 206. Baffle, 3. First motor, 4. Discharge port, 5. Mixing mechanism, 501. First gear, 502. Second gear, 503. Bending plate, 504. Mixing barrel, 5a1. Driving motor, 5a2. Fan blades, 6. Second motor, 7. Support frame, 8. Discharging plate, 9. Outer frame, 10. Electric heating wire, 11. Outer casing.
具体实施方式DETAILED DESCRIPTION
下面结合附图对本实用新型作进一步说明:The utility model is further described below in conjunction with the accompanying drawings:
实施例1:Embodiment 1:
请参阅图1-5,本实施例中:一种注塑机的干燥混料装置,包括储料罐1,其特征是:储料罐1的内壁设有控制下料机构2,控制下料机构2同时控制多中物料下落,储料罐1的内壁固接有第一电机3,第一电机3的型号根据实际需求选择,满足使用需求即可,储料罐1的内壁加工有排料口4,排料口4方便物料进入混料筒504内部,储料罐1的底部固接有支撑架7,支撑架7的顶部固接有外壳11,外壳11的内壁设有混料机构5,混料机构5对物料进行混合,外壳11的外壁固接有第二电机6,第二电机6的型号根据实际需求选择,满足使用需求即可,支撑架7的内侧固接有出料板8。Please refer to Figures 1-5. In this embodiment: a dry mixing device of an injection molding machine includes a storage tank 1, which is characterized in that: the inner wall of the storage tank 1 is provided with a control feeding mechanism 2, and the control feeding mechanism 2 simultaneously controls the falling of multiple materials. The inner wall of the storage tank 1 is fixedly connected with a first motor 3. The model of the first motor 3 is selected according to actual needs and can meet the use requirements. The inner wall of the storage tank 1 is processed with a discharge port 4, and the discharge port 4 facilitates the material to enter the mixing barrel 504. The bottom of the storage tank 1 is fixedly connected with a support frame 7, and the top of the support frame 7 is fixedly connected with an outer shell 11. The inner wall of the outer shell 11 is provided with a mixing mechanism 5, and the mixing mechanism 5 mixes the materials. The outer wall of the outer shell 11 is fixedly connected with a second motor 6. The model of the second motor 6 is selected according to actual needs and can meet the use requirements. The inner side of the support frame 7 is fixedly connected with a discharge plate 8.
控制下料机构2包括蜗轮201,蜗轮201的后端与储料罐1的内壁转动相连,储料罐1对蜗轮201限位,蜗轮201的正端与转盘202的后端相固接,蜗轮201为转盘202提供动力,蜗轮201的外壁与蜗杆203的外壁相啮合,蜗杆203为蜗轮201提供动力,蜗杆203的外壁与储料罐1的内壁转动相连,储料罐1对蜗杆203限位,转盘202的内壁与滑杆204的外壁滑动卡接,转盘202带动滑杆204移动,滑杆204的外壁与圆杆205的内壁相固接,滑杆204带动圆杆205移动,圆杆205的外壁与储料罐1的内壁滑动卡接,储料罐1对圆杆205限位,圆杆205的外侧与挡板206的外壁相固接,圆杆205带动挡板206移动,蜗杆203的一端与第一电机3的输出端相固接,第一电机3为蜗杆203提供动力,支撑架7的一侧固接有外框9,外框9的内壁滑动卡接有电加热丝10,外框9对电加热丝10固定,电加热丝10外侧为陶瓷边框,内部设有电加热丝;The control unloading mechanism 2 includes a worm wheel 201, the rear end of the worm wheel 201 is rotatably connected to the inner wall of the storage tank 1, the storage tank 1 limits the worm wheel 201, the positive end of the worm wheel 201 is fixedly connected to the rear end of the turntable 202, the worm wheel 201 provides power for the turntable 202, the outer wall of the worm wheel 201 is meshed with the outer wall of the worm 203, the worm 203 provides power for the worm wheel 201, the outer wall of the worm 203 is rotatably connected to the inner wall of the storage tank 1, the storage tank 1 limits the worm 203, the inner wall of the turntable 202 is slidably engaged with the outer wall of the slide bar 204, the turntable 202 drives the slide bar 204 to move, and the outer wall of the slide bar 204 is engaged with The inner wall of the round rod 205 is fixedly connected, the sliding rod 204 drives the round rod 205 to move, the outer wall of the round rod 205 is slidably engaged with the inner wall of the storage tank 1, the storage tank 1 limits the round rod 205, the outer side of the round rod 205 is fixedly connected with the outer wall of the baffle 206, the round rod 205 drives the baffle 206 to move, one end of the worm 203 is fixedly connected with the output end of the first motor 3, the first motor 3 provides power for the worm 203, one side of the support frame 7 is fixedly connected with an outer frame 9, the inner wall of the outer frame 9 is slidably engaged with an electric heating wire 10, the outer frame 9 fixes the electric heating wire 10, the outer side of the electric heating wire 10 is a ceramic frame, and an electric heating wire is arranged inside;
接通第一电机3的外接电源,第一电机3工作时带动蜗杆203转动,蜗杆203带动蜗轮201转动,蜗轮201带动转盘202转动,转盘202带动滑杆204移动,滑杆204带动圆杆205向内收缩,圆杆205带动挡板206向内移动不在对排料口4遮挡,储料罐1内部的物料向外排放,多种物料的排料口4呢够同时打开对物料排放,物料的下落量能够精确控制,使得原料的配比较为精确。When the external power supply of the first motor 3 is turned on, the first motor 3 drives the worm 203 to rotate, the worm 203 drives the worm wheel 201 to rotate, the worm wheel 201 drives the turntable 202 to rotate, the turntable 202 drives the slide bar 204 to move, the slide bar 204 drives the round rod 205 to retract inward, the round rod 205 drives the baffle 206 to move inward and no longer blocks the discharge port 4, the material inside the storage tank 1 is discharged outward, the discharge ports 4 of multiple materials can be opened at the same time to discharge the materials, the falling amount of the materials can be accurately controlled, so that the proportioning of the raw materials is more accurate.
混料机构5包括第一齿轮501,第一齿轮501的后端与外壳11的内壁转动相连,外壳11对第一齿轮501限位,第一齿轮501的外壁与第二齿轮502的外壁相啮合,第一齿轮501带动第二齿轮502转动,第二齿轮502的内壁与混料筒504的外壁相固接,第二齿轮502带动混料筒504转动,混料筒504的内壁与弯板503的外侧相固接,混料筒504带动弯板503转动,混料筒504的外侧与支撑架7的内壁转动相连,支撑架7对混料筒504限位,第一齿轮501的正端与第二电机6的输出端相固接,第二电机6为第一齿轮501提供动力。The mixing mechanism 5 includes a first gear 501, the rear end of the first gear 501 is rotatably connected to the inner wall of the shell 11, the shell 11 limits the first gear 501, the outer wall of the first gear 501 is meshed with the outer wall of the second gear 502, the first gear 501 drives the second gear 502 to rotate, the inner wall of the second gear 502 is fixedly connected to the outer wall of the mixing barrel 504, the second gear 502 drives the mixing barrel 504 to rotate, the inner wall of the mixing barrel 504 is fixedly connected to the outer side of the bent plate 503, the mixing barrel 504 drives the bent plate 503 to rotate, the outer side of the mixing barrel 504 is rotatably connected to the inner wall of the support frame 7, the support frame 7 limits the mixing barrel 504, the positive end of the first gear 501 is fixedly connected to the output end of the second motor 6, and the second motor 6 provides power for the first gear 501.
工作原理:Working principle:
物料从储料罐1排出经过排料口4后进入混料筒504内部,混料筒504对物料混合后,从混料筒504右侧底部出料口排出,排出后的物料通过出料板8进行集中处理,The material is discharged from the storage tank 1 through the discharge port 4 and then enters the mixing barrel 504. After the mixing barrel 504 mixes the material, the material is discharged from the discharge port at the bottom right side of the mixing barrel 504. The discharged material is centrally processed through the discharge plate 8.
控制下料机构工作流程:Control the working process of the unloading mechanism:
接通第一电机3的外接电源,第一电机3工作时带动蜗杆203转动,蜗杆203带动蜗轮201转动,蜗轮201带动转盘202转动,转盘202带动滑杆204移动,滑杆204带动圆杆205向内收缩,圆杆205带动挡板206向内移动不在对排料口4遮挡,储料罐1内部的物料向外排放,多种物料的排料口4呢够同时打开对物料排放,物料的下落量能够精确控制,使得原料的配比较为精确;The external power supply of the first motor 3 is turned on. When the first motor 3 is working, it drives the worm 203 to rotate, the worm 203 drives the worm wheel 201 to rotate, the worm wheel 201 drives the turntable 202 to rotate, the turntable 202 drives the slide bar 204 to move, the slide bar 204 drives the round rod 205 to shrink inward, the round rod 205 drives the baffle 206 to move inward and no longer block the discharge port 4, the material inside the storage tank 1 is discharged outward, the discharge ports 4 of multiple materials can be opened at the same time to discharge the materials, the falling amount of the materials can be accurately controlled, so that the proportioning of the raw materials is more accurate;
混料机构工作流程:Mixing mechanism workflow:
接通第二电机6的外接电源,第二电机6带动第一齿轮501转动,第一齿轮501带动第二齿轮502转动,第二齿轮502带动混料筒504在支撑架7上转动,混料筒504带动弯板503转动,弯板503将混料筒504内部的物料抬起,从而使物料充分接触混合,提升了物料的混合效率。When the external power supply of the second motor 6 is turned on, the second motor 6 drives the first gear 501 to rotate, the first gear 501 drives the second gear 502 to rotate, the second gear 502 drives the mixing barrel 504 to rotate on the support frame 7, the mixing barrel 504 drives the bent plate 503 to rotate, and the bent plate 503 lifts the material inside the mixing barrel 504, so that the material is fully contacted and mixed, thereby improving the mixing efficiency of the material.
实施例2:Embodiment 2:
请参阅图1、4和5,本实施例中:一种注塑机的干燥混料装置,其特征是:混料机构5还可以包括驱动电机5a1,驱动电机5a1的外壁与外框9的内壁相固接,驱动电机5a1的型号根据实际需求选择,满足使用需求即可,驱动电机5a1的输出端与扇叶5a2的一侧相固接,驱动电机5a1为扇叶5a2提供动力;Please refer to Figures 1, 4 and 5. In this embodiment: a dry mixing device for an injection molding machine, characterized in that: the mixing mechanism 5 can also include a driving motor 5a1, the outer wall of the driving motor 5a1 is fixedly connected to the inner wall of the outer frame 9, the model of the driving motor 5a1 is selected according to actual needs, and the output end of the driving motor 5a1 is fixedly connected to one side of the fan blade 5a2, and the driving motor 5a1 provides power for the fan blade 5a2;
接通驱动电机5a1的外接电源,驱动电机5a1工作时带动扇叶5a2转动,扇叶5a2将电加热丝10加热后的空气吹入混料筒504内部,对内部物料进行烘干处理。When the external power supply of the driving motor 5a1 is turned on, the driving motor 5a1 drives the fan blades 5a2 to rotate, and the fan blades 5a2 blow the air heated by the electric heating wire 10 into the mixing barrel 504 to dry the internal materials.
工作原理:Working principle:
接通驱动电机5a1的外接电源,驱动电机5a1工作时带动扇叶5a2转动,扇叶5a2将电加热丝10加热后的空气吹入混料筒504内部,对内部物料进行烘干处理。When the external power supply of the driving motor 5a1 is turned on, the driving motor 5a1 drives the fan blades 5a2 to rotate, and the fan blades 5a2 blow the air heated by the electric heating wire 10 into the mixing barrel 504 to dry the internal materials.
虽然本实用新型已通过参考优选的实施例进行了图示和描述,但是,本专业普通技术人员应当了解,在权利要求书的范围内,可作形式和细节上的各种各样变化。Although the present invention has been shown and described with reference to the preferred embodiments, it will be understood by those skilled in the art that various changes in form and details may be made therein within the scope of the claims.
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