CN221580174U - High-efficiency low-energy-consumption rubber mixing waste gas treatment device - Google Patents
High-efficiency low-energy-consumption rubber mixing waste gas treatment device Download PDFInfo
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- CN221580174U CN221580174U CN202420134416.1U CN202420134416U CN221580174U CN 221580174 U CN221580174 U CN 221580174U CN 202420134416 U CN202420134416 U CN 202420134416U CN 221580174 U CN221580174 U CN 221580174U
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- Prior art keywords
- rotating wheel
- rubber mixing
- treatment device
- efficiency low
- gas treatment
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- 238000010074 rubber mixing Methods 0.000 title claims abstract description 23
- 238000005265 energy consumption Methods 0.000 title claims abstract description 22
- 239000002912 waste gas Substances 0.000 title abstract description 27
- 229910021536 Zeolite Inorganic materials 0.000 claims abstract description 21
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 claims abstract description 21
- 239000010457 zeolite Substances 0.000 claims abstract description 21
- 238000005096 rolling process Methods 0.000 claims abstract description 14
- 238000003795 desorption Methods 0.000 claims abstract description 11
- 238000005086 pumping Methods 0.000 claims abstract description 9
- 238000009434 installation Methods 0.000 claims description 11
- 239000000428 dust Substances 0.000 abstract description 13
- 239000012535 impurity Substances 0.000 abstract description 10
- 239000002245 particle Substances 0.000 abstract description 5
- 230000000694 effects Effects 0.000 abstract description 4
- 239000007789 gas Substances 0.000 description 10
- 230000003647 oxidation Effects 0.000 description 5
- 238000007254 oxidation reaction Methods 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 239000000853 adhesive Substances 0.000 description 3
- 230000001070 adhesive effect Effects 0.000 description 3
- 238000002156 mixing Methods 0.000 description 3
- 239000002699 waste material Substances 0.000 description 3
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- 230000003197 catalytic effect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000008187 granular material Substances 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010170 biological method Methods 0.000 description 1
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 238000009841 combustion method Methods 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000010805 inorganic waste Substances 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- VUZPPFZMUPKLLV-UHFFFAOYSA-N methane;hydrate Chemical compound C.O VUZPPFZMUPKLLV-UHFFFAOYSA-N 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 239000010815 organic waste Substances 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Landscapes
- Treating Waste Gases (AREA)
Abstract
The utility model discloses a high-efficiency low-energy-consumption rubber mixing waste gas treatment device which comprises a primary rotating wheel, a secondary rotating wheel, RTO incineration treatment equipment and an exhaust chimney, wherein desorption pipelines are arranged on the primary rotating wheel and the secondary rotating wheel, heat exchangers are arranged on the two desorption pipelines, a first connecting pipeline is sequentially arranged among the primary rotating wheel, the secondary rotating wheel and the exhaust chimney, a second connecting pipeline is arranged between the primary rotating wheel and the RTO incineration treatment equipment, and an exhaust pipeline is arranged between the RTO incineration treatment equipment and the exhaust chimney. According to the high-efficiency low-energy-consumption rubber mixing waste gas treatment device, when the primary rotating wheel and the secondary rotating wheel rotate, the rolling brush on the mounting seat can just clean dust impurities on the rotating wheel, and meanwhile, the cleaned impurities are pumped out through the pumping fan, so that excessive dust and adhesion particles are prevented from being accumulated on the surface of the zeolite rotating wheel easily, and the use effect of the zeolite rotating wheel is improved.
Description
Technical Field
The utility model relates to the technical field of rubber mixing waste gas treatment, in particular to a rubber mixing waste gas treatment device with high efficiency and low energy consumption.
Background
In recent years, the automobile tire industry has rapidly developed, and tire manufacturing enterprises have been expanding the production scale. Rubber mixing exhaust gas generated by an internal mixer during the production process of tires, in particular to the mixing process, can have serious influence on the surrounding environment. The waste rubber mixing gas is characterized in that clear oil and a large amount of industrial raw materials are added in the production process and raw material characteristics of the waste rubber mixing gas, the components are multi-component, dust-containing, oil-containing and organic and inorganic waste gas with a large amount are contained, the condensed form of the waste rubber mixing gas is black flowing oily matter, the smell is mixed type malodor, most of the components are insoluble in water and indissolvable in common organic solvents, and the waste gas is difficult to treat in an environment-friendly way.
The existing treatment processes include adsorption, oxidation and biological methods. The oxidation method is divided into a direct combustion method and a catalytic oxidation method, and the VOC substances are purified and degraded into harmless carbon dioxide and water by utilizing a high-temperature oxidation or catalytic oxidation principle. The existing RTO incineration treatment equipment has larger energy consumption, and in order to reduce the volume of the waste gas treatment equipment, a zeolite rotating wheel (which is used for concentrating waste gas with large air volume and low concentration into waste gas with high concentration and small air volume, so as to reduce the investment cost and the operation cost of the equipment and improve the efficiency treatment of voc waste gas) is generally arranged, but excessive dust and adhesive particles are easily accumulated on the surface of the zeolite rotating wheel, so that the zeolite rotating wheel needs to be cleaned regularly, and the waste gas is time-consuming and labor-consuming. In summary, the existing exhaust gas treatment apparatuses have the following problems:
1. The RTO incineration treatment equipment has larger energy consumption; 2. excessive dust and adhesive particles are easy to accumulate on the surface of the zeolite rotating wheel, so that the zeolite rotating wheel needs to be cleaned regularly, and time and labor are wasted;
Disclosure of utility model
The utility model mainly aims to provide a rubber mixing waste gas treatment device with high efficiency and low energy consumption, which can effectively solve the problems in the background technology.
In order to achieve the above purpose, the technical scheme adopted by the utility model is as follows:
The utility model provides a high efficiency low energy consumption's rubber mixing exhaust treatment device, includes one-level runner, second grade runner, RTO incineration treatment facility and exhaust stack, all be provided with desorption pipeline on one-level runner and the second grade runner, two all be provided with the heat exchanger on the desorption pipeline, all be provided with connecting tube in proper order between one-level runner, second grade runner and the exhaust stack, be provided with No. two connecting tube between one-level runner and the RTO incineration treatment facility, be provided with discharge pipeline between RTO incineration treatment facility and the exhaust stack.
Preferably, the runner support frame is installed on the one-level runner surface, the installation shell is installed jointly to runner support frame front end and rear end, the mount pad is all installed on inner wall and the lower inner wall on the installation shell, two the mount pad corresponds the one end all installs the installation screw, two the one end middle part that the mount pad corresponds all installs the round brush, the suction fan is all installed to installation shell rear end upper portion and rear end lower part. When the first-stage runner and the second-stage runner rotate, the round brush on the mounting seat just can clear up dust impurity on the runner, and the impurity that will clear up is taken out through the suction fan simultaneously to avoid the surface of zeolite runner to accumulate too much dust and adhesion granule easily, improved the result of use of zeolite runner.
Preferably, the rolling brush is contacted with the outer surface of the primary rotating wheel.
Preferably, the pumping fan corresponds to the position of the rolling brush in front and back.
Preferably, the mounting seat is T-shaped and is fixed on the mounting shell through mounting screws.
Preferably, the two rolling brushes are vertically corresponding.
Preferably, the model of the primary rotating wheel and the secondary rotating wheel is LZR-1950 lanbao zeolite rotating wheel.
Compared with the prior art, the utility model has the following beneficial effects:
1. Through the design of one-level runner, second grade runner, heat exchanger, RTO incineration disposal equipment, exhaust-gas treatment system can effectively, long-term stable treatment rubber, the mixed industrial district high concentration waste gas of rubber and plastic, directly get into RTO incineration disposal equipment after the one-level runner desorption of system, get into one-level runner front end bellows after the second grade runner desorption to when greatly reduced RTO energy consumption, improve exhaust-gas treatment efficiency, guarantee that the system is beaten the mark and is discharged steadily.
2. The zeolite rotating wheel is used for intensively turning the waste gas with large air quantity and low concentration into the waste gas with high concentration and small air quantity, thereby reducing the investment cost and the operation cost of equipment and improving the high-efficiency treatment of the voc waste gas. When the waste gas with large air quantity and low concentration is burnt and recycled, the waste gas treatment equipment is huge in volume and the generated running cost under the condition that the zeolite rotating wheel is not used for directly burning. And when the first-stage runner and the second-stage runner rotate, the round brush on the mount pad just can clear up the dust impurity on the runner, and the impurity that will clear up is taken out through the suction fan simultaneously to avoid the surface of zeolite runner to accumulate too much dust and adhesion granule easily, improved the result of use of zeolite runner.
Drawings
FIG. 1 is a schematic diagram of the overall structure of a high-efficiency low-energy-consumption rubber mixing exhaust gas treatment device;
FIG. 2 is a schematic diagram of the overall structure of a primary runner of a high-efficiency low-energy-consumption rubber mixing exhaust gas treatment device.
In the figure: 1. a primary wheel; 2. a secondary runner; 3. RTO incineration treatment equipment; 4. an exhaust stack; 5. a desorption line; 6. a heat exchanger; 7. a first connecting pipeline; 8. a second connecting pipeline; 9. a discharge conduit; 10. mounting a shell; 11. a runner support; 12. a mounting base; 13. installing a screw; 14. a rolling brush; 15. and (5) pumping the fan.
Detailed Description
The utility model is further described in connection with the following detailed description, in order to make the technical means, the creation characteristics, the achievement of the purpose and the effect of the utility model easy to understand.
In the description of the present utility model, it should be noted that the directions or positional relationships indicated by the terms "upper", "lower", "inner", "outer", "front", "rear", "both ends", "one end", "the other end", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific direction, be configured and operated in the specific direction, and thus should not be construed as limiting the present utility model. Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present utility model, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "provided," "connected," and the like are to be construed broadly, and may be fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art.
As shown in figures 1-2, the rubber mixing waste gas treatment device with high efficiency and low energy consumption comprises a primary rotating wheel 1, a secondary rotating wheel 2, RTO incineration treatment equipment 3 and an exhaust chimney 4, desorption pipelines 5 are arranged on the primary rotating wheel 1 and the secondary rotating wheel 2, heat exchangers 6 are arranged on the two desorption pipelines 5, a first connecting pipeline 7 is sequentially arranged among the primary rotating wheel 1, the secondary rotating wheel 2 and the exhaust chimney 4, a second connecting pipeline 8 is arranged between the primary rotating wheel 1 and the RTO incineration treatment equipment 3, and an exhaust pipeline 9 is arranged between the RTO incineration treatment equipment 3 and the exhaust chimney 4.
The outer surface of the primary rotating wheel 1 is provided with a rotating wheel supporting frame 11, the front end and the rear end of the rotating wheel supporting frame 11 are provided with a mounting shell 10, the upper inner wall and the lower inner wall of the mounting shell 10 are provided with mounting seats 12, one ends corresponding to the two mounting seats 12 are provided with mounting screws 13, the middle part of one end corresponding to the two mounting seats 12 is provided with a rolling brush 14, and the upper part and the lower part of the rear end of the mounting shell 10 are provided with a pumping fan 15. When the first-stage runner 1 and the second-stage runner 2 rotate, the rolling brush 14 on the mounting seat 12 just can clean dust impurities on the runners, and meanwhile, the cleaned impurities are pumped out through the pumping fan 15, so that excessive dust and adhesive particles are prevented from being accumulated on the surfaces of the zeolite runners easily, and the use effect of the zeolite runners is improved.
The rolling brush 14 is contacted with the outer surface of the primary rotating wheel 1.
The pumping fan 15 corresponds to the position of the rolling brush 14.
The mounting base 12 is T-shaped and is fixed to the mounting housing 10 by mounting screws 13.
The two roller brushes 14 are positioned to correspond up and down.
The model of the primary rotating wheel 1 and the model of the secondary rotating wheel 2 are LZR-1950 lanbao zeolite rotating wheels.
The utility model relates to a rubber mixing waste gas treatment device with high efficiency and low energy consumption, which is characterized in that a waste gas treatment system can effectively and stably treat high-concentration waste gas in rubber and rubber industry mixing work areas for a long time through the design of a first-stage rotating wheel 1, a second-stage rotating wheel 2, a heat exchanger 6 and RTO burning treatment equipment 3, a zeolite rotating wheel is used for intensively turning high-concentration waste gas with large air quantity and low concentration into high-concentration waste gas with small air quantity, so that the investment cost and operation cost of equipment are reduced, the high-efficiency treatment of voc waste gas is improved, the first-stage rotating wheel 1 of the system directly enters the RTO burning treatment equipment 3 after being desorbed, the second-stage rotating wheel 2 enters a front end air mixing box of the first-stage rotating wheel 1 after being desorbed, so that the waste gas treatment efficiency is improved while the RTO energy consumption is greatly reduced, the stable marking emission of the system is ensured, in addition, when the first-stage rotating wheel 1 and the second-stage rotating wheel 2 rotate, a rolling brush 14 on a mounting seat 12 just can clean dust impurities on the rotating wheel, and simultaneously the impurities which are removed by a pumping fan 15 so as to avoid the surface of the zeolite rotating wheel from accumulating excessive dust and particles easily, and improving the use effect of zeolite rotating wheel.
The foregoing has shown and described the basic principles and main features of the present utility model and the advantages of the present utility model. It will be understood by those skilled in the art that the present utility model is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present utility model, and various changes and modifications may be made without departing from the spirit and scope of the utility model, which is defined in the appended claims. The scope of the utility model is defined by the appended claims and equivalents thereof.
Claims (7)
1. The utility model provides a high efficiency low energy consumption's rubber mixing exhaust treatment device, includes one-level runner (1), second grade runner (2), RTO burns treatment facility (3) and exhaust stack (4), its characterized in that: the novel heat exchanger is characterized in that desorption pipelines (5) are arranged on the primary rotating wheel (1) and the secondary rotating wheel (2), heat exchangers (6) are arranged on the desorption pipelines (5), a first connecting pipeline (7) is sequentially arranged among the primary rotating wheel (1), the secondary rotating wheel (2) and the exhaust chimney (4), a second connecting pipeline (8) is arranged between the primary rotating wheel (1) and the RTO incineration treatment equipment (3), and an exhaust pipeline (9) is arranged between the RTO incineration treatment equipment (3) and the exhaust chimney (4).
2. The high efficiency low energy consumption rubber mixing exhaust gas treatment device according to claim 1, wherein: the novel rotary drum type air conditioner is characterized in that a rotary drum supporting frame (11) is installed on the outer surface of the primary rotary drum (1), an installation shell (10) is jointly installed at the front end and the rear end of the rotary drum supporting frame (11), installation seats (12) are installed on the upper inner wall and the lower inner wall of the installation shell (10), installation screws (13) are installed at one ends corresponding to the installation seats (12), a rolling brush (14) is installed at the middle part of one end corresponding to the installation seats (12), and a pumping fan (15) is installed at the upper part and the lower part of the rear end of the installation shell (10).
3. The high efficiency low energy consumption rubber mixing exhaust gas treatment device according to claim 2, wherein: the rolling brush (14) is contacted with the outer surface of the primary rotating wheel (1).
4. The high efficiency low energy consumption rubber mixing exhaust gas treatment device according to claim 2, wherein: the pumping fan (15) corresponds to the position of the rolling brush (14) in front and back.
5. The high efficiency low energy consumption rubber mixing exhaust gas treatment device according to claim 2, wherein: the mounting seat (12) is T-shaped and is fixed on the mounting shell (10) through a mounting screw (13).
6. The high efficiency low energy consumption rubber mixing exhaust gas treatment device according to claim 2, wherein: the two rolling brushes (14) are vertically corresponding.
7. The high efficiency low energy consumption rubber mixing exhaust gas treatment device according to claim 1, wherein: the model of the primary rotating wheel (1) and the model of the secondary rotating wheel (2) are LZR-1950 lanbao zeolite rotating wheels.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202420134416.1U CN221580174U (en) | 2024-01-19 | 2024-01-19 | High-efficiency low-energy-consumption rubber mixing waste gas treatment device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202420134416.1U CN221580174U (en) | 2024-01-19 | 2024-01-19 | High-efficiency low-energy-consumption rubber mixing waste gas treatment device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN221580174U true CN221580174U (en) | 2024-08-23 |
Family
ID=92411567
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202420134416.1U Active CN221580174U (en) | 2024-01-19 | 2024-01-19 | High-efficiency low-energy-consumption rubber mixing waste gas treatment device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN221580174U (en) |
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2024
- 2024-01-19 CN CN202420134416.1U patent/CN221580174U/en active Active
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