CN221573686U - Automatic winding mechanism for amorphous strip magnetic core - Google Patents
Automatic winding mechanism for amorphous strip magnetic core Download PDFInfo
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- CN221573686U CN221573686U CN202323660055.9U CN202323660055U CN221573686U CN 221573686 U CN221573686 U CN 221573686U CN 202323660055 U CN202323660055 U CN 202323660055U CN 221573686 U CN221573686 U CN 221573686U
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- 238000004804 winding Methods 0.000 title claims abstract description 87
- 238000005520 cutting process Methods 0.000 claims abstract description 39
- 238000003466 welding Methods 0.000 claims description 15
- 238000001125 extrusion Methods 0.000 claims description 13
- 230000006835 compression Effects 0.000 claims description 11
- 238000007906 compression Methods 0.000 claims description 11
- 238000001514 detection method Methods 0.000 claims description 6
- 238000000034 method Methods 0.000 claims description 4
- 230000006698 induction Effects 0.000 claims 2
- 238000003825 pressing Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000002035 prolonged effect Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
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- Manufacturing Cores, Coils, And Magnets (AREA)
Abstract
The utility model provides an automatic winding mechanism for an amorphous strip magnetic core, which comprises a frame, a feeding component, a driving component, a strip cutting component and a winding component, wherein the feeding component, the strip cutting component and the winding component are sequentially arranged on the frame along a first direction; the belt cutting assembly comprises a first cutting knife and a third air cylinder, and the third air cylinder drives the first cutting knife to move along a second direction; the winding assembly comprises a clamping shaft, a winding shaft, a placing disc and a fourth driving device, wherein the clamping shaft and the winding shaft are coaxially arranged, and the fourth driving device drives the winding assembly to rotate. The mechanism can realize that amorphous strips are automatically conveyed to the winding assembly, saves manual operation, and is convenient to operate, high in accuracy and high in use efficiency.
Description
Technical Field
The utility model relates to the field of magnetic core preparation, in particular to an automatic winding mechanism for an amorphous strip magnetic core.
Background
At present, when amorphous strip winding equipment winds amorphous strip, the amorphous strip is connected to a winding shaft manually, and cannot be directly conveyed to the winding shaft, so that certain accuracy is required, the operation is complex, the consumed time is long, and the production efficiency is low.
Disclosure of utility model
The utility model aims to provide an automatic winding mechanism for an amorphous strip magnetic core. The winding device is used for solving the problems that the existing amorphous strip winding device cannot convey amorphous strips onto a winding shaft, so that the operation is complex, the consumption time is long, and the production efficiency is low.
In order to achieve the above object, the utility model provides an automatic winding mechanism for amorphous strip magnetic cores, which comprises a frame, a feeding component, a driving component, a strip cutting component and a winding component, wherein the feeding component, the strip cutting component and the winding component are sequentially arranged on the frame along a first direction, the feeding assembly comprises a placing table, a compression block, a first mounting plate, a first air cylinder and a second air cylinder, the amorphous strip is placed on the placing table, the compression block is arranged above the placing table, the first air cylinder drives the compression block to move close to or far away from the placing table, the compression block is connected with the placing table through the first mounting plate, and the second air cylinder drives the feeding assembly to move along a first direction; the belt cutting assembly comprises a first cutter, a third cylinder and a first through hole, the first cutter is positioned above the downstream end of the placing table, the third cylinder drives the first cutter to move along a second direction, the second direction is perpendicular to the first direction, and the feeding assembly can pass through the first through hole in the process of moving along the first direction; the winding assembly comprises a clamping shaft, a winding shaft, a placing disc and a fourth driving device, wherein the clamping shaft and the winding shaft are coaxially arranged, the winding shaft is arranged on the periphery of the clamping shaft, the winding shaft and the clamping shaft are fixed on the placing disc, the clamping shaft is provided with a first crack, the winding shaft is provided with a second crack, and the fourth driving device drives the winding assembly to rotate.
According to the scheme, when the amorphous strip is conveyed to exceed the placing table by a certain distance, the first cylinder drives the pressing block to move close to the placing table to press the amorphous strip, the second cylinder drives the whole feeding assembly to move close to the winding assembly, and the amorphous strip passes through the first through hole, the first crack and the second crack and is fixed on the winding assembly. The mechanism can realize that amorphous strips are automatically conveyed to the winding assembly, saves manual operation, and is convenient to operate, high in accuracy and high in use efficiency.
Further scheme is, the pay-off subassembly still includes the stripper plate, and the stripper plate sets up in placing the platform top, and the stripper plate is close to cutting the area subassembly than the compact heap, and the space between the stripper plate and the placing platform forms the passageway that amorphous strip passes through, and the stripper plate passes through the second mounting panel and is connected with placing the platform, and the stripper plate can be along placing the platform along first direction motion, and the stripper plate can pass first through-hole along first direction motion in-process.
According to the scheme, the stability of amorphous strip conveying is guaranteed due to the arrangement of the first extrusion plate.
Further scheme is, the feeding assembly still includes the third mounting panel, and the third mounting panel is connected with placing the platform, and first mounting panel is connected with the third mounting panel, and the second mounting panel is connected with the third mounting panel.
According to the scheme, the third mounting plate is convenient to set, and the compression block and the extrusion plate move along with the placing table.
The feeding assembly further comprises a fourth mounting plate, one end of the fourth mounting plate is fixed below the placing table, and the fourth mounting plate penetrates through the second through hole; the second cylinder mount is provided with first slide and fifth mounting panel, and first slide sets up along first direction, installs fourth mounting panel and second cylinder on the fifth mounting panel, and fifth mounting panel can follow first slide motion.
According to the scheme, the feeding assembly can effectively move, and the feeding assembly can move more smoothly.
The further scheme is that one side of placing the platform far away from the cutting assembly is provided with first feed roll and second feed roll, and first feed roll sets up directly over the second feed roll, and the space between first feed roll and the second feed roll forms the passageway that amorphous strip passed through.
According to the scheme, the first feeding roller and the second feeding roller are arranged in front to clamp the amorphous strip, so that the amorphous strip is transported more flatly.
The frame is provided with a sixth mounting plate and a seventh mounting plate, the sixth mounting plate is provided with a second slideway arranged along a second direction, the first feeding roller can move along the second slideway through a fifth cylinder, and the second feeding roller is fixed on the frame through the seventh mounting plate.
According to the scheme, the first feeding roller is arranged in a movable state, so that the clamping degree can be adjusted.
Further scheme is, the cutting belt assembly still includes the second cutting knife, and the second cutting knife is located under the first cutting knife, and the second cutting knife is located the rear end below of placing the platform, and the second cutting knife is fixed in the frame through eighth mounting panel, is connected with the spring that sets up along first direction between second cutting knife and the eighth mounting panel.
According to the scheme, the second cutting knife is arranged to enable the amorphous strip to be cut more conveniently, and the spring pushes the lower knife and the upper knife to be tightly attached.
The tape cutting assembly further comprises a limiting rod, and the limiting rod is arranged on one surface, close to the winding assembly, of the tape cutting assembly.
According to the scheme, when the limit rod is limited to wind the magnetic core with the larger outer diameter, the amorphous strip rubs against the first cutting knife, and the service life of the first cutting knife is prolonged.
The winding assembly further comprises a spot welding part, the spot welding part is arranged outside the placing disc, the spot welding part comprises a spot welding needle and a sixth air cylinder, and the sixth air cylinder drives the spot welding needle to move close to or far away from the winding shaft.
Further, the winding assembly further comprises a thickness detection component, the thickness detection component is arranged outside the placing disc, the thickness detection component comprises a thickness sensing piece and a seventh air cylinder, and the seventh air cylinder drives the thickness sensing piece to move close to or far away from the winding shaft.
According to the scheme, the mechanism can be used for preparing magnetic cores with different thicknesses and different sizes.
Drawings
Fig. 1 is a view showing a first view angle of an automatic winding mechanism for an amorphous strip magnetic core according to the present utility model.
Fig. 2 is a block diagram of a second view of an automatic winding mechanism for amorphous ribbon cores according to the present utility model.
Fig. 3 is a view showing a third view angle of an automatic winding mechanism for an amorphous strip magnetic core according to the present utility model.
Fig. 4 is a block diagram of a first view of the feed assembly and the tangential belt assembly.
Fig. 5 is a block diagram of a second view of the feed assembly and the tangential belt assembly.
Fig. 6 is an enlarged view at a in fig. 1.
Fig. 7 is an enlarged view at B in fig. 6.
The utility model is further described below with reference to the drawings and examples.
Detailed Description
Referring to fig. 1 to 7, the amorphous ribbon core automatic winding mechanism of the present embodiment includes a frame 7, a feeding assembly 1, a driving assembly, a ribbon cutting assembly 2, and a winding assembly 3, and the feeding assembly 1, the ribbon cutting assembly 2, and the winding assembly 3 are sequentially disposed on the frame 7 along a first direction.
Referring to fig. 1 to 5, the feeding assembly 1 includes a placement table 15, a pressing block 11, a first cylinder 12, a second cylinder 10, a fifth cylinder 47, a first mounting plate 13, a second mounting plate 16, a third mounting plate 14, a fourth mounting plate 18, a fifth mounting plate 19, a first feeding roller 41 and a second feeding roller 42, an amorphous ribbon is placed on the placement table 15, the pressing block 11 is disposed above the placement table 15, the first cylinder 12 drives the pressing block 11 to move close to or away from the placement table 15, the pressing block 11 is connected with the third mounting plate 14 through the first mounting plate 13, and the third mounting plate 14 is connected with the placement table 15.
Referring to fig. 4, the extrusion plate 17 is disposed above the placement table 15, the extrusion plate 17 is closer to the tape cutting assembly 2 than the compression block 11, a space between the extrusion plate 17 and the placement table 15 forms a channel through which the amorphous ribbon passes, the extrusion plate 17 is connected with the third mounting plate 14 through the second mounting plate 16, and the third mounting plate 14 is connected with the placement table 15.
Referring to fig. 2, 3 and 5, the frame 7 is provided with a second through hole 71 and a second cylinder holder 19, the second through hole 71 extending in the first direction. One end of the fourth mounting plate 18 is fixed below the placement stage 15, and the fourth mounting plate 18 passes through the second through hole 71. The second cylinder mount 19 is provided with a first slide 191 and a fifth mounting plate 192, the first slide 191 being provided along the first direction, and the fourth mounting plate 18 and the second cylinder 10 being mounted on the fifth mounting plate 192. The fifth mounting plate 192 is movable along the first slide 191 under the driving of the second cylinder 10 to move the feeding assembly 1 in the first direction.
Referring to fig. 4, a first feed roller 41 and a second feed roller 42 are disposed at an end of the placement stage 15 remote from the dicing tape assembly 2. The first feed roller 41 is disposed directly above the second feed roller 42, and a space between the first feed roller 41 and the second feed roller 42 forms a passage through which the amorphous ribbon passes. The frame 7 is provided with a sixth mounting plate 44 and a seventh mounting plate 43, and the sixth mounting plate 44 is provided with a second slide 45 arranged along a second direction, which is perpendicular to the first direction. The first feeding roller 41 is connected with a ninth mounting plate 46, and the fifth air cylinder 47 drives the ninth mounting plate 46 to move along the second slideway 45, so that the first feeding roller 41 moves along the second direction. The second feed roller 42 is fixed to the frame by a seventh mounting plate 43.
Referring to fig. 1 to 5, the dicing tape assembly 2 includes a first dicing blade 21, a second dicing blade 24, a third air cylinder 22, an eighth mounting plate 25, a tenth mounting plate 20, a stopper rod 23, a spring 26 and a first through hole 27, the first dicing blade 21 is located above the rear end of the placing table 15, the second dicing blade 24 is located directly below the first dicing blade 21, and the second dicing blade 24 is located below the rear end of the placing table 15, the second dicing blade 24 is fixed on the tenth mounting plate 20 through the eighth mounting plate 25, the tenth mounting plate 20 is fixed on the frame 7, and the spring 26 provided along the first direction is connected between the second dicing blade 24 and the eighth mounting plate 25. The third cylinder 22 drives the first cutter 21 to move in the second direction, and the feeding assembly 1 can pass through the first through hole 27 during the movement in the first direction. The limit rod 23 is arranged on one surface of the tape cutting assembly 2 close to the winding assembly 3. When the limit rod 23 limits winding of the magnetic core with larger outer diameter, the amorphous strip rubs against the first cutter 21, and the service life of the first cutter 21 is prolonged.
Referring to fig. 1, 2, 3, 6 and 7, the winding assembly 3 includes a clamping shaft 36, a winding shaft 37, a placement plate 38 and a fourth driving means. The holding shaft 36 and the winding shaft 37 are coaxially provided, the winding shaft 37 is provided on the outer periphery of the holding shaft 36, the winding shaft 37 and the holding shaft 36 are fixed to the setting plate 38, the holding shaft 36 is provided with a first slit 361, and the winding shaft 37 is provided with a second slit 371. The fourth driving device comprises a motor 31, a first gear 32, a conveyor belt 33, a second gear 34 and a rotating shaft 35, wherein the motor 31 is connected with the first gear 32, the first gear 32 is connected with the second gear 34 through the conveyor belt 33, the rotating shaft 35 is coaxially arranged on the second gear 34, one side of the rotating shaft 35 is connected with a clamping shaft 36, a winding shaft 37 and a placing disc 38, and the clamping shaft, the winding shaft 37 and the placing disc 38 are coaxially arranged. The rotation of the winding assembly 3 can be driven by the fourth driving means.
The winding assembly 3 further includes a spot welding part 5, the spot welding part 5 being provided outside the placement tray 38, the spot welding part 5 including a spot welding needle 51 and a sixth cylinder 52, the sixth cylinder 52 driving the spot welding needle 51 to move toward or away from the winding shaft 37.
The winding assembly 3 further includes a thickness detecting member 6, the thickness detecting member 6 being provided outside the placement tray 38, the thickness detecting member 6 including a thickness sensing member 61 and a seventh air cylinder 62, the seventh air cylinder 62 driving the thickness sensing member 61 to move toward or away from the winding shaft 37.
With the automatic winding mechanism for amorphous ribbon magnetic cores of the embodiment, the first feeding roller 41 and the second feeding roller 42 clamp the amorphous ribbon for conveying, when the amorphous ribbon is conveyed beyond the placing table 15 by a certain distance, the first cylinder 12 drives the pressing block 11 to move close to the placing table 15 to press the amorphous ribbon, the second cylinder 10 drives the whole feeding assembly 1 to move close to the winding assembly 3, the amorphous ribbon passes through the first through hole 27, the first clamping gap 361 and the second clamping gap 371, and the clamping shaft 36 clamps the amorphous ribbon to fix the amorphous ribbon on the winding assembly 3. At this time, the second cylinder 10 may drive the entire feeding assembly 1 to move away from the winding assembly 3. After the winding operation is completed, the amorphous ribbon of the ribbon cutting assembly 2 is cut. The mechanism can realize that amorphous strips are automatically conveyed into the winding assembly 3, saves manual operation, and is convenient to operate, high in accuracy and high in use efficiency.
The above embodiments are merely preferred examples of the present utility model and are not intended to limit the scope of the present utility model, so that all equivalent changes or modifications made according to the structure, characteristics and principles of the present utility model shall be included in the scope of the present utility model.
Claims (10)
1. The utility model provides an automatic winding mechanism of amorphous strip magnetic core, includes frame, feeding subassembly, drive assembly, cuts area subassembly and winding subassembly, feeding subassembly cut area subassembly with winding subassembly sets gradually along first direction in the frame, its characterized in that:
The feeding assembly comprises a placing table, a compression block, a first mounting plate, a first air cylinder and a second air cylinder, wherein the amorphous strip is placed on the placing table, the compression block is arranged above the placing table, the first air cylinder drives the compression block to move close to or far away from the placing table, the compression block is connected with the placing table through the first mounting plate, and the second air cylinder drives the feeding assembly to move along the first direction;
The belt cutting assembly comprises a first cutter, a third cylinder and a first through hole, the first cutter is positioned above the downstream end of the placement table, the third cylinder drives the first cutter to move along a second direction, the second direction is perpendicular to the first direction, and the feeding assembly can pass through the first through hole in the process of moving along the first direction;
The winding assembly comprises a clamping shaft, a winding shaft, a placing disc and a fourth driving device, wherein the clamping shaft and the winding shaft are coaxially arranged, the winding shaft is arranged on the periphery of the clamping shaft, the winding shaft and the clamping shaft are fixed on the placing disc, the clamping shaft is provided with a first crack, the winding shaft is provided with a second crack, and the fourth driving device drives the winding assembly to rotate.
2. An amorphous ribbon core automatic winding mechanism as defined by claim 1, wherein:
The feeding assembly further comprises an extrusion plate, the extrusion plate is arranged above the placing table, the extrusion plate is closer to the cutting belt assembly than the compression block, a channel through which amorphous strips pass is formed in the space between the extrusion plate and the placing table, the extrusion plate is connected with the placing table through a second mounting plate, the extrusion plate can move along the placing table along the first direction, and the extrusion plate can pass through the first through hole in the moving process of the first direction.
3. An amorphous ribbon core automatic winding mechanism as defined by claim 2 wherein:
The feeding assembly further comprises a third mounting plate, the third mounting plate is connected with the placing table, the first mounting plate is connected with the third mounting plate, and the second mounting plate is connected with the third mounting plate.
4. An amorphous ribbon core automatic winding mechanism as defined by claim 1, wherein:
The feeding assembly further comprises a fourth mounting plate, one end of the fourth mounting plate is fixed below the placing table, and the fourth mounting plate penetrates through the second through hole;
The second cylinder fixing frame is provided with a first slide way and a fifth mounting plate, the first slide way is arranged along the first direction, the fifth mounting plate is provided with a fourth mounting plate and a second cylinder, and the fifth mounting plate can move along the first slide way.
5. An amorphous ribbon core automatic winding mechanism as defined by claim 1, wherein:
One side of placing the platform far away from the cutting assembly is provided with a first feeding roller and a second feeding roller, the first feeding roller is arranged right above the second feeding roller, and a channel through which amorphous strips pass is formed in the space between the first feeding roller and the second feeding roller.
6. An amorphous ribbon core automatic winding mechanism as defined by claim 5 wherein:
The machine frame is provided with a sixth mounting plate and a seventh mounting plate, the sixth mounting plate is provided with a second slideway arranged along the second direction, the first feeding roller can move along the second slideway through a fifth cylinder, and the second feeding roller is fixed on the machine frame through the seventh mounting plate.
7. An amorphous ribbon core automatic winding mechanism as defined by any one of claims 1 to 6, wherein:
The cutting belt assembly further comprises a second cutting knife, the second cutting knife is located right below the first cutting knife, the second cutting knife is located below the rear end of the placement table, the second cutting knife is fixed on the frame through an eighth mounting plate, and a spring arranged along the first direction is connected between the second cutting knife and the eighth mounting plate.
8. An amorphous ribbon core automatic winding mechanism as defined by any one of claims 1 to 6, wherein:
The belt cutting assembly further comprises a limiting rod, and the limiting rod is arranged on one surface, close to the winding assembly, of the belt cutting assembly.
9. An amorphous ribbon core automatic winding mechanism as defined by any one of claims 1 to 6, wherein:
The winding assembly further comprises a spot welding part, the spot welding part is arranged outside the placing disc, the spot welding part comprises a spot welding needle and a sixth air cylinder, and the sixth air cylinder drives the spot welding needle to move close to or far away from the winding shaft.
10. An amorphous ribbon core automatic winding mechanism as defined by any one of claims 1 to 6, wherein:
The winding assembly further comprises a thickness detection component, the thickness detection component is arranged outside the placing disc, the thickness detection component comprises a thickness induction piece and a seventh air cylinder, and the seventh air cylinder drives the thickness induction piece to move close to or far away from the winding shaft.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202323660055.9U CN221573686U (en) | 2023-12-29 | 2023-12-29 | Automatic winding mechanism for amorphous strip magnetic core |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202323660055.9U CN221573686U (en) | 2023-12-29 | 2023-12-29 | Automatic winding mechanism for amorphous strip magnetic core |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN221573686U true CN221573686U (en) | 2024-08-20 |
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ID=92270916
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202323660055.9U Active CN221573686U (en) | 2023-12-29 | 2023-12-29 | Automatic winding mechanism for amorphous strip magnetic core |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN221573686U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN119724908A (en) * | 2025-02-28 | 2025-03-28 | 江苏奥纳麦格科技有限公司 | Amorphous strip magnetic core winding device |
-
2023
- 2023-12-29 CN CN202323660055.9U patent/CN221573686U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN119724908A (en) * | 2025-02-28 | 2025-03-28 | 江苏奥纳麦格科技有限公司 | Amorphous strip magnetic core winding device |
| CN119724908B (en) * | 2025-02-28 | 2025-05-30 | 江苏奥纳麦格科技有限公司 | Amorphous strip magnetic core winding device |
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