CN221562789U - Automobile radiator installation structure - Google Patents
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Abstract
本实用新型公开了一种汽车散热器安装构造,包括分设于散热器本体上、下方的上安装横梁和下安装横梁,以及固定于下安装横梁上并分别对应位于散热器本体横向两侧的两个下安装支架;所述散热器本体的上部与上安装横梁连接,所述下安装支架上设有沿车身横向贯穿的散热器安装孔,所述散热器本体的横向两侧分别形成有插接并支撑于对应侧下安装支架的散热器安装孔内的插接部;本实用新型提供的汽车散热器安装构造中,散热器本体的安装稳定性高,同时降低了对各散热器安装支架的位置精度要求,利于提高散热器本体的整体装配效率,利于降低制造成本。
The utility model discloses an automobile radiator mounting structure, comprising an upper mounting crossbeam and a lower mounting crossbeam respectively arranged on the upper and lower parts of a radiator body, and two lower mounting brackets fixed on the lower mounting crossbeam and respectively corresponding to the two lateral sides of the radiator body; the upper part of the radiator body is connected with the upper mounting crossbeam, the lower mounting brackets are provided with radiator mounting holes penetrating along the lateral direction of the vehicle body, and the lateral sides of the radiator body are respectively formed with plug-in parts that are plugged into and supported in the radiator mounting holes of the corresponding side lower mounting brackets; in the automobile radiator mounting structure provided by the utility model, the radiator body has high mounting stability, and at the same time reduces the position accuracy requirements for each radiator mounting bracket, which is conducive to improving the overall assembly efficiency of the radiator body and reducing the manufacturing cost.
Description
技术领域Technical Field
本实用新型属于汽车零部件装配技术领域,具体涉及一种汽车散热器安装构造。The utility model belongs to the technical field of automobile parts assembly, and in particular relates to an automobile radiator installation structure.
背景技术Background Art
汽车散热器是用于汽车前机舱内零部件散热的主要部件,通常横置安装于前机舱前部的前端框架上。由于散热器的体积和重量相对较大,为了保证散热器的稳定可靠安装,通常需要设置多个与前端框架的连接点。现有散热器安装构造中,基本都是通过在前端框架的上横梁和下横梁上均分别至少设置两个散热器安装支架,然后散热器本体的上部和下部分别通过螺栓完成与对应散热器安装支架的固定连接。这种安装结构形式对于各散热器安装支架在上横梁和下横梁上的位置精度要求相对较高,若其中某个散热器安装支架的位置出现偏移,则需要多次调整支架位置,造成散热器装配困难,甚至无法装配的情况,制造成本较高,装配效率低。特别是对于上横梁和下横梁不是一体结构的前端框架,容易受到上横梁和下横梁装配累计误差的影响,使得上横梁上的散热器安装支架和下横梁上的散热器安装支架位置出现错位。另外,现有散热器安装支架多为整体的冲压钣金件,隔震效果差,散热器工作时的震动容易沿支架经由车身传递至驾驶舱,产生较大噪声,影响用户驾乘体验。The automobile radiator is the main component used for heat dissipation of parts in the front cabin of the automobile, and is usually installed horizontally on the front frame at the front of the front cabin. Due to the relatively large size and weight of the radiator, in order to ensure the stable and reliable installation of the radiator, it is usually necessary to set multiple connection points with the front frame. In the existing radiator installation structure, basically at least two radiator mounting brackets are respectively set on the upper beam and the lower beam of the front frame, and then the upper and lower parts of the radiator body are respectively fixedly connected with the corresponding radiator mounting brackets by bolts. This installation structure has relatively high requirements for the position accuracy of each radiator mounting bracket on the upper beam and the lower beam. If the position of one of the radiator mounting brackets is offset, it is necessary to adjust the bracket position multiple times, making the radiator assembly difficult or even impossible, with high manufacturing costs and low assembly efficiency. In particular, for the front frame whose upper beam and lower beam are not an integrated structure, it is easy to be affected by the cumulative assembly error of the upper beam and the lower beam, so that the position of the radiator mounting bracket on the upper beam and the radiator mounting bracket on the lower beam is misaligned. In addition, the existing radiator mounting brackets are mostly integral stamped sheet metal parts with poor seismic isolation effect. The vibration of the radiator when working is easily transmitted along the bracket through the car body to the cockpit, generating loud noise and affecting the user's driving experience.
因此,亟需提供一种新的汽车散热器安装构造,期望能够在保证散热器稳定可靠安装的前提下,减低对散热器安装支架位置精度的要求,提高装配效率,从而降低制造成本,同时能够减低整车NVH,提高驾乘体验。Therefore, there is an urgent need to provide a new automobile radiator mounting structure, which is expected to reduce the requirements for the position accuracy of the radiator mounting bracket and improve the assembly efficiency, thereby reducing the manufacturing cost while ensuring the stable and reliable installation of the radiator. At the same time, it can reduce the NVH of the whole vehicle and improve the driving experience.
实用新型内容Utility Model Content
有鉴于此,本实用新型的目的在于至少解决上述提到的现有汽车散热器安装构造中,对于各散热器安装支架的位置精度要求较高,散热器安装支架隔震效果差等问题的其中之一个问题。In view of this, the purpose of the present invention is to at least solve one of the problems mentioned above in the existing automobile radiator mounting structure, namely, high requirements for the position accuracy of each radiator mounting bracket and poor seismic isolation effect of the radiator mounting bracket.
为实现上述目的,本实用新型提供如下技术方案:一种汽车散热器安装构造,包括分设于散热器本体上、下方的上安装横梁和下安装横梁,以及固定于下安装横梁上并分别对应位于散热器本体横向两侧的两个下安装支架;所述散热器本体的上部与上安装横梁连接,所述下安装支架上设有沿车身横向贯穿的散热器安装孔,所述散热器本体的横向两侧分别形成有插接并支撑于对应侧下安装支架的散热器安装孔内的插接部。To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an automobile radiator mounting structure, comprising an upper mounting crossbeam and a lower mounting crossbeam respectively arranged on the upper and lower parts of a radiator body, and two lower mounting brackets fixed on the lower mounting crossbeam and respectively corresponding to the two lateral sides of the radiator body; the upper part of the radiator body is connected to the upper mounting crossbeam, the lower mounting bracket is provided with a radiator mounting hole penetrating along the transverse direction of the vehicle body, and the two lateral sides of the radiator body are respectively formed with plug-in parts that are plugged into and supported in the radiator mounting holes of the corresponding side lower mounting brackets.
进一步,所述下安装支架包括固定于下安装横梁上的底座和固定内套于底座内的隔震胶垫,所述散热器安装孔形成于隔震胶垫上。Furthermore, the lower mounting bracket includes a base fixed on the lower mounting cross beam and a seismic isolation rubber pad fixedly sleeved in the base, and the radiator mounting hole is formed on the seismic isolation rubber pad.
进一步,所述散热器安装孔为非对称孔。Furthermore, the radiator mounting hole is an asymmetric hole.
进一步,所述下安装横梁上沿车身前后方向向后延伸形成有下安装支架托板,所述底座固定于下安装支架托板上。Furthermore, a lower mounting bracket support plate is formed on the lower mounting cross beam extending rearwardly along the front-rear direction of the vehicle body, and the base is fixed on the lower mounting bracket support plate.
进一步,所述下安装横梁为小腿保护梁。Furthermore, the lower mounting cross beam is a calf protection beam.
进一步,所述底座具有T型结构并倒置安装于下安装支架托板上。Furthermore, the base has a T-shaped structure and is invertedly mounted on the lower mounting bracket support plate.
进一步,所述底座的腹板沿车身前后方向上的两侧分别设有加强肋,且加强肋靠近散热器本体一侧布置。Furthermore, the web of the base is provided with reinforcing ribs on both sides along the front-rear direction of the vehicle body, and the reinforcing ribs are arranged close to one side of the radiator body.
进一步,所述隔震胶垫沿散热器安装孔的周向均布设置有多个减重孔。Furthermore, the seismic isolation rubber pad is evenly provided with a plurality of weight-reducing holes along the circumference of the radiator mounting hole.
进一步,所述两个下安装支架相对散热器本体的竖向中轴线对称布置。Furthermore, the two lower mounting brackets are symmetrically arranged relative to the vertical center axis of the radiator body.
进一步,所述散热器本体的横向两侧分别一体成型有散热器托臂,所述散热器托臂远离散热器本体的一端向外延伸形成有凸起柱,所述凸起柱即插接部。Furthermore, radiator support arms are integrally formed on both lateral sides of the radiator body, and one end of the radiator support arm away from the radiator body extends outward to form a protruding column, which is the plug-in portion.
与现有技术相比,本实用新型有益效果如下:Compared with the prior art, the utility model has the following beneficial effects:
本实用新型提供的汽车散热器安装构造中,散热器本体的安装稳定性高,同时降低了对各散热器安装支架的位置精度要求,利于提高散热器本体的整体装配效率,利于降低制造成本;具体的,散热器本体上部与上安装横梁连接,限定散热器本体的位置,下部由下安装支架支撑,完成散热器本体的稳定支撑,结构简单,安装稳定可靠;且由于散热器本体插接于下安装支架上横向贯穿的散热器安装孔内,使得散热器本体安装时,散热器本体可以沿横向贯穿的散热器安装孔进行一定横向位置上的调整,即使上安装横梁和下安装横梁上散热器本体的安装点位置存在一定错位,也无需调整上安装横梁、下安装横梁上对应安装支架的位置,通过散热器本体的横向调整即可保证散热器本体安装到位,即一定程度上降低了对于各安装支架位置精度的要求,利于提高散热器本体的整体装配效率,利于降低制造成本。The utility model discloses a car radiator installation structure, the radiator body has high installation stability, and at the same time reduces the position accuracy requirement of each radiator mounting bracket, is beneficial to improving the overall assembly efficiency of the radiator body and is beneficial to reducing the manufacturing cost. Specifically, the upper portion of the radiator body is connected with the upper mounting cross beam to limit the position of the radiator body, and the lower portion is supported by the lower mounting bracket to complete the stable support of the radiator body, the structure is simple, and the installation is stable and reliable. Moreover, since the radiator body is plugged into the radiator mounting hole that penetrates transversely on the lower mounting bracket, when the radiator body is installed, the radiator body can be adjusted to a certain transverse position along the radiator mounting hole that penetrates transversely. Even if there is a certain misalignment between the mounting point positions of the radiator body on the upper mounting cross beam and the lower mounting cross beam, there is no need to adjust the positions of the corresponding mounting brackets on the upper mounting cross beam and the lower mounting cross beam. The radiator body can be installed in place by transverse adjustment of the radiator body, that is, the requirement for the position accuracy of each mounting bracket is reduced to a certain extent, which is beneficial to improving the overall assembly efficiency of the radiator body and is beneficial to reducing the manufacturing cost.
本实用新型的其他优点、目标和特征在某种程度上将在随后的说明书中进行阐述,并且在某种程度上,基于对下文的考察研究对本领域技术人员而言将是显而易见的,或者可以从本实用新型的实践中得到教导。本实用新型的目标和其他优点可以通过下面的说明书来实现和获得。Other advantages, objectives and features of the present invention will be described in the following description to some extent, and will be apparent to those skilled in the art based on the following examination and study, or can be taught from the practice of the present invention to some extent. The objectives and other advantages of the present invention can be achieved and obtained through the following description.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型轴测结构示意图Figure 1 is a schematic diagram of the axonometric structure of the utility model
图2为散热器本体与下安装支架装配结构示意图Figure 2 is a schematic diagram of the assembly structure of the radiator body and the lower mounting bracket
图3为下安装支架主视结构示意图Figure 3 is a schematic diagram of the main structure of the lower mounting bracket
附图标记:1-散热器本体;1a-插接部;101-散热器托臂;2-上安装横梁;3-下安装横梁;301-下安装支架托板;4-下安装支架;4a-散热器安装孔;401-底座;401a-腹板;401b-加强肋;402-隔震胶垫;402a-减重孔。Figure markings: 1- radiator body; 1a- plug-in part; 101- radiator support arm; 2- upper mounting beam; 3- lower mounting beam; 301- lower mounting bracket support plate; 4- lower mounting bracket; 4a- radiator mounting hole; 401- base; 401a- belly plate; 401b- reinforcing rib; 402- seismic isolation rubber pad; 402a- weight reduction hole.
具体实施方式DETAILED DESCRIPTION
以下通过特定的具体实例说明本实用新型的实施方式,本领域技术人员可由本说明书所揭露的内容轻易地了解本实用新型的其他优点与功效。本实用新型还可以通过另外不同的具体实施方式加以实施或应用,本说明书中的各项细节也可以基于不同观点与应用,在没有背离本实用新型的精神下进行各种修饰或改变。需要说明的是,以下实施例中所提供的图示仅用于说明本实用新型的基本构想,在不冲突的情况下,以下实施例及实施例中的特征可以相互组合。The following describes the implementation of the present invention through specific examples, and those skilled in the art can easily understand other advantages and effects of the present invention from the contents disclosed in this specification. The present invention can also be implemented or applied through other different specific implementations, and the details in this specification can also be modified or changed in various ways based on different viewpoints and applications without departing from the spirit of the present invention. It should be noted that the illustrations provided in the following embodiments are only used to illustrate the basic concept of the present invention, and the following embodiments and the features in the embodiments can be combined with each other without conflict.
请参阅图1-3,本实施例公开了一种汽车散热器安装构造,包括分设于散热器本体1上、下方的上安装横梁2和下安装横梁3,以及固定于下安装横梁3上并分别对应位于散热器本体1横向两侧的两个下安装支架4,这里“上、下方”为基于车身竖向方向上的上、下方,“横向”指车身的横向(也即车身宽度方向),这里上安装横梁2和下安装横梁3与车身结构的安装连接为现有结构,具体的,如这里上安装横梁2为汽车前端模块框架的上横梁,通常为冲压钣金件焊接成的一个总成梁,其两端通过支架对应搭接连接于对应端的汽车前吸能盒上,下安装横梁3为与上安装横梁2相对平行布置的钢管梁,起到对散热器本体1的竖向支撑作用,保证散热器本体1的稳定可靠安装,这里不再赘述;通过将散热器本体1安装于上安装横梁2和下安装横梁3之间,保证了散热器本体的安装稳定性;优选的,这里下安装支架4与下安装横梁3通过螺栓完成固定连接;Please refer to Figures 1-3. This embodiment discloses a car radiator installation structure, including an upper installation beam 2 and a lower installation beam 3 respectively arranged on the upper and lower sides of the radiator body 1, and two lower installation brackets 4 fixed on the lower installation beam 3 and corresponding to the lateral sides of the radiator body 1. Here, "upper and lower" refer to the upper and lower sides based on the vertical direction of the vehicle body, and "lateral" refers to the lateral direction of the vehicle body (that is, the width direction of the vehicle body). Here, the installation connection between the upper installation beam 2 and the lower installation beam 3 and the vehicle body structure is an existing structure. Specifically, the upper installation beam 2 is the front end of the car. The upper crossbeam of the module frame is usually an assembly beam welded from stamped sheet metal parts, and its two ends are connected to the corresponding ends of the front energy absorption box of the car through corresponding overlapped brackets. The lower mounting crossbeam 3 is a steel pipe beam arranged relatively parallel to the upper mounting crossbeam 2, which plays a vertical supporting role for the radiator body 1 to ensure the stable and reliable installation of the radiator body 1, which will not be repeated here; by installing the radiator body 1 between the upper mounting crossbeam 2 and the lower mounting crossbeam 3, the installation stability of the radiator body is ensured; preferably, the lower mounting bracket 4 is fixedly connected to the lower mounting crossbeam 3 by bolts;
所述散热器本体1的上部与上安装横梁2连接,所述下安装支架4上设有沿车身横向贯穿的散热器安装孔4a,所述散热器本体1的横向两侧分别形成有插接并支撑于对应侧下安装支架4的散热器安装孔4a内的插接部1a,可以知道的是,这里通常为适型设置的轴孔配合插接结构,这里的“并支撑”指下安装支架4起到对散热器本体1的竖向支撑作用;这里散热器本体1的上部与上安装横梁2连接可以有多种方式,通常在上安装横梁2上设计有对应的连接孔,可通过螺栓穿过连接孔完成固定连接;或者设计上安装支架,在上安装支架上设计竖向的插销孔,在上安装横梁2上设计插销,通过将插销插接于插销孔内完成连接;这些为现有的上安装横梁2与散热器本体1的连接结构,可根据需要选择某一种方式完成散热器本体1与上安装横梁2的连接,这里不做限定;The upper part of the radiator body 1 is connected to the upper mounting crossbeam 2, and the lower mounting bracket 4 is provided with a radiator mounting hole 4a that penetrates horizontally along the vehicle body, and the lateral sides of the radiator body 1 are respectively formed with plug-in parts 1a that are plugged and supported in the radiator mounting hole 4a of the corresponding side lower mounting bracket 4. It can be known that here is usually a properly arranged axial hole matching plug-in structure, and the "and supporting" here refers to the lower mounting bracket 4 playing a vertical supporting role for the radiator body 1; there are many ways to connect the upper part of the radiator body 1 with the upper mounting crossbeam 2, usually corresponding connecting holes are designed on the upper mounting crossbeam 2, and the fixed connection is completed by passing bolts through the connecting holes; or an upper mounting bracket is designed, a vertical pin hole is designed on the upper mounting bracket, and a pin is designed on the upper mounting crossbeam 2, and the connection is completed by plugging the pin into the pin hole; these are the existing connection structures between the upper mounting crossbeam 2 and the radiator body 1, and a certain method can be selected according to needs to complete the connection between the radiator body 1 and the upper mounting crossbeam 2, which is not limited here;
上述结构设计中,散热器本体的安装稳定性高,同时降低了对各散热器安装支架的位置精度要求,利于提高散热器本体的整体装配效率,利于降低制造成本;具体的,散热器本体1上部与上安装横梁2连接,限定散热器本体1的位置,下部由下安装支架4支撑,完成散热器本体1的稳定支撑,整体结构简单,安装稳定可靠;且由于散热器本体1插接于下安装支架4上横向贯穿的散热器安装孔4a内,使得散热器本体1安装时,散热器本体1可以沿横向贯穿的散热器安装孔4a进行一定横向位置上的调整,即使上安装横梁2和下安装横梁3上散热器本体1的安装点位置存在一定错位,也无需调整上安装横梁2、下安装横梁3上对应安装支架的位置,通过散热器本体1的横向调整即可保证散热器本体1安装到位,即一定程度上降低了对于各安装支架位置精度的要求,利于提高散热器本体的整体装配效率,利于降低制造成本;需要说明的是,通常上安装横梁2和下安装横梁3与车身结构连接安装时,容易产生车身横向上的装配累计误差,从而导致散热器上、下安装点在车身横向上存在错位,故本技术方案中,散热器本体1可以补偿车身横向上的误差,可适用于多数车型,实用性好。In the above structural design, the installation stability of the radiator body is high, and at the same time, the position accuracy requirements for each radiator mounting bracket are reduced, which is beneficial to improving the overall assembly efficiency of the radiator body and reducing the manufacturing cost. Specifically, the upper part of the radiator body 1 is connected to the upper mounting crossbeam 2 to limit the position of the radiator body 1, and the lower part is supported by the lower mounting bracket 4 to complete the stable support of the radiator body 1. The overall structure is simple and the installation is stable and reliable. Moreover, since the radiator body 1 is inserted into the radiator mounting hole 4a that passes through the lower mounting bracket 4 horizontally, when the radiator body 1 is installed, the radiator body 1 can be adjusted to a certain horizontal position along the radiator mounting hole 4a that passes through the lower mounting bracket 4. Even if the upper mounting crossbeam 2 and the lower mounting crossbeam 3 are adjusted, There is a certain misalignment in the installation point position of the radiator body 1, and there is no need to adjust the position of the corresponding mounting brackets on the upper mounting beam 2 and the lower mounting beam 3. The radiator body 1 can be installed in place by lateral adjustment of the radiator body 1, which reduces the requirements for the position accuracy of each mounting bracket to a certain extent, which is beneficial to improving the overall assembly efficiency of the radiator body and reducing manufacturing costs. It should be noted that when the upper mounting beam 2 and the lower mounting beam 3 are connected and installed with the vehicle body structure, it is easy to produce cumulative assembly errors in the lateral direction of the vehicle body, which leads to misalignment of the upper and lower mounting points of the radiator in the lateral direction of the vehicle body. Therefore, in the present technical solution, the radiator body 1 can compensate for the lateral error of the vehicle body, which can be applied to most vehicle models and has good practicality.
本实施例中,所述下安装支架4包括固定于下安装横梁3上的底座401和固定内套于底座401内的隔震胶垫402,所述散热器安装孔4a形成于隔震胶垫402上,具体的,这里在下安装横梁3上焊接固定有下安装支架托板301,底座401通过螺栓可拆卸固定下安装支架托板301上,隔震胶垫402优选为橡胶垫,可通过过盈配合,硫化固定等方式内套固定在底座401内;此结构设计中,通过设计隔震胶垫402,可起到隔震作用,利于改善整车NVH性能,同时,极限工况下保护散热器本体的框架,防止剧烈冲击损伤散热器本体的框架;同时,隔震胶垫402可以利用自身的柔性进一步补偿上、下安装横梁,以及散热器安装支架的位置误差,利于散热器本体的装配。In this embodiment, the lower mounting bracket 4 includes a base 401 fixed on the lower mounting beam 3 and a seismic isolation rubber pad 402 fixed and sleeved in the base 401. The radiator mounting hole 4a is formed on the seismic isolation rubber pad 402. Specifically, a lower mounting bracket support plate 301 is welded and fixed on the lower mounting beam 3. The base 401 is detachably fixed to the lower mounting bracket support plate 301 by bolts. The seismic isolation rubber pad 402 is preferably a rubber pad, which can be fixed in the base 401 by interference fit, vulcanization fixation, etc. In this structural design, the seismic isolation rubber pad 402 can be designed to play a seismic isolation role, which is beneficial to improving the NVH performance of the whole vehicle. At the same time, the frame of the radiator body is protected under extreme working conditions to prevent severe impact from damaging the frame of the radiator body. At the same time, the seismic isolation rubber pad 402 can use its own flexibility to further compensate for the position errors of the upper and lower mounting beams and the radiator mounting bracket, which is beneficial to the assembly of the radiator body.
本实施例中,所述散热器安装孔4a为非对称孔,非对称孔指非轴对称孔,也非中心对称孔,当然,散热器本体1的插接部1a与散热器安装孔4a适形设置;常规插接结构中,插接孔基本都为对称孔,装配时,装配前需要员工识别零部件装配姿态,装配效率低,且下安装支架4仍然存在装反的可能;此结构通过将散热器安装孔4a设计为非对称孔,可实现结构上的防错装,安装时,下安装支架4只能够以特定角度,特定侧插接外套安装在散热器本体1,提高产品装配的一致性,提高产品质量,也进一步的提高了装配效率。In this embodiment, the radiator mounting hole 4a is an asymmetric hole, which refers to a non-axisymmetric hole and a non-center symmetric hole. Of course, the plug-in portion 1a of the radiator body 1 is conformally configured to the radiator mounting hole 4a. In conventional plug-in structures, the plug-in holes are basically symmetrical holes. During assembly, employees are required to identify the assembly posture of the parts before assembly, which has low assembly efficiency and the possibility that the lower mounting bracket 4 is installed upside down. This structure can achieve structural anti-misinstallation by designing the radiator mounting hole 4a as an asymmetric hole. During installation, the lower mounting bracket 4 can only be installed on the radiator body 1 at a specific angle and a specific side of the plug-in sleeve, thereby improving the consistency of product assembly, improving product quality, and further improving assembly efficiency.
本实施例中,所述下安装横梁3上沿车身前后方向向后延伸形成有下安装支架托板301,所述底座401固定于下安装支架托板301上,当然,这里下安装支架托板301对应下安装支架4为两块,具体的,这里下安装支架托板301与下安装横梁3焊接固定,底座401与通过螺栓完成与下安装支架托板301的固定安装,整体结构简单,设计下安装支架托板301利于形成对底座401的有效支撑。In this embodiment, a lower mounting bracket support plate 301 is formed on the lower mounting cross beam 3 extending rearward along the front-to-rear direction of the vehicle body, and the base 401 is fixed on the lower mounting bracket support plate 301. Of course, the lower mounting bracket support plate 301 corresponds to the lower mounting bracket 4 in two pieces. Specifically, the lower mounting bracket support plate 301 is welded and fixed to the lower mounting cross beam 3, and the base 401 is fixed to the lower mounting bracket support plate 301 by bolts. The overall structure is simple, and the design of the lower mounting bracket support plate 301 is conducive to forming an effective support for the base 401.
本实施例中,所述下安装横梁3为小腿保护梁,小腿保护梁也即汽车副防撞梁,借用小腿保护梁作为散热器本体1的下支撑梁,提高了整体结构的空间紧凑性,提高零部件的通用性,利于整车前机舱内的空间布置。In this embodiment, the lower mounting cross beam 3 is a calf protection beam, which is also the auxiliary anti-collision beam of the automobile. The calf protection beam is used as the lower supporting beam of the radiator body 1, which improves the spatial compactness of the overall structure, improves the versatility of components, and is beneficial to the spatial layout in the front cabin of the vehicle.
本实施例中,所述底座401具有T型结构并倒置安装于下安装支架托板301上,具体的,这里T型结构的翼板上设有两个螺栓过孔,螺栓过孔内还设计有钢衬套,通过螺栓完成与下安装支架托板301的固定安装,此结构设计中T型结构的底座401,结构简单,承载能力好,扭转刚度好,利于进一步保证散热器本体1的稳定支撑。In this embodiment, the base 401 has a T-shaped structure and is invertedly installed on the lower mounting bracket support plate 301. Specifically, two bolt holes are provided on the wing plate of the T-shaped structure, and steel bushings are also designed in the bolt holes. The fixed installation with the lower mounting bracket support plate 301 is completed by bolts. The T-shaped base 401 in this structural design has a simple structure, good load-bearing capacity, and good torsional stiffness, which is beneficial to further ensure the stable support of the radiator body 1.
本实施例中,所述底座401的腹板401a沿车身前后方向上的两侧分别设有加强肋401b,且加强肋401b靠近散热器本体1一侧布置,具体的,这里的加强肋401b为三角板加强肋,通过将加强肋401b靠近散热器本体1侧设计,利于增强底座401靠近散热器本体1一侧的结构强度,进一步提高下安装支架的使用耐久性,而远离散热器本体1的一侧则可不用设计加强肋401b,利于连接螺栓的装配。In this embodiment, the web 401a of the base 401 is provided with reinforcing ribs 401b on both sides along the front-rear direction of the vehicle body, and the reinforcing ribs 401b are arranged close to one side of the radiator body 1. Specifically, the reinforcing ribs 401b here are triangular plate reinforcing ribs. By designing the reinforcing ribs 401b close to the side of the radiator body 1, it is beneficial to enhance the structural strength of the side of the base 401 close to the radiator body 1, and further improve the durability of the lower mounting bracket. The side away from the radiator body 1 does not need to be designed with reinforcing ribs 401b, which is beneficial to the assembly of connecting bolts.
本实施例中,所述隔震胶垫402沿散热器安装孔4a的周向均布设置有多个减重孔402a;通过设计减重孔402a,利于支架的轻量化设计,同时,利于提高隔震胶垫402的减振性能。In this embodiment, the seismic isolation rubber pad 402 is evenly distributed with multiple weight-reducing holes 402a along the circumference of the radiator mounting hole 4a. The design of the weight-reducing holes 402a is beneficial to the lightweight design of the bracket and, at the same time, is beneficial to improving the vibration reduction performance of the seismic isolation rubber pad 402.
本实施例中,所述两个下安装支架4相对散热器本体1的竖向中轴线对称布置,对称布置结构简单,利于布置。In this embodiment, the two lower mounting brackets 4 are symmetrically arranged relative to the vertical center axis of the radiator body 1. The symmetrical arrangement has a simple structure and is convenient for arrangement.
本实施例中,所述散热器本体1的横向两侧分别一体成型有散热器托臂101,具体的散热器托臂101与散热器本体1的外框架为一体成型结构,一体成型结构连接可靠,强度好,利于控制位置尺寸精度,所述散热器托臂101远离散热器本体1的一端向外延伸形成有凸起柱,凸起柱与散热器安装孔4a适形设置,所述凸起柱即插接部1a;此结构设计中,通过设计散热器托臂101,利于保证散热器本体1与下安装支架的稳定连接,利于简化装配。In this embodiment, radiator support arms 101 are integrally formed on both lateral sides of the radiator body 1. Specifically, the radiator support arm 101 and the outer frame of the radiator body 1 are an integrally formed structure. The integrally formed structure has reliable connection and good strength, and is conducive to controlling the position and dimensional accuracy. The radiator support arm 101 extends outward from one end away from the radiator body 1 to form a protruding column, and the protruding column is conformally arranged with the radiator mounting hole 4a. The protruding column is the plug-in portion 1a. In this structural design, the radiator support arm 101 is designed to ensure a stable connection between the radiator body 1 and the lower mounting bracket, and to simplify assembly.
最后说明的是,以上实施例仅用以说明本实用新型的技术方案而非限制,尽管参照较佳实施例对本实用新型进行了详细说明,本领域的普通技术人员应当理解,可以对本实用新型的技术方案进行修改或者等同替换,而不脱离本实用新型技术方案的宗旨和范围,其均应涵盖在本实用新型的权利要求范围当中。Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in the field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the purpose and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.
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Effective date of registration: 20241211 Address after: 401133 No. 229, Fusheng Avenue, Jiangbei District, Chongqing Patentee after: Thalys Automobile Co.,Ltd. Country or region after: China Address before: 401135 No. 618 Liangjiang Avenue, Longxing Town, Yubei District, Chongqing Patentee before: Chongqing Celes New Energy Automobile Design Institute Co.,Ltd. Country or region before: China |